CN214636126U - Continuous type material dispersion devices - Google Patents
Continuous type material dispersion devices Download PDFInfo
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- CN214636126U CN214636126U CN202120796091.XU CN202120796091U CN214636126U CN 214636126 U CN214636126 U CN 214636126U CN 202120796091 U CN202120796091 U CN 202120796091U CN 214636126 U CN214636126 U CN 214636126U
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- 239000000463 material Substances 0.000 title claims abstract description 38
- 239000006185 dispersion Substances 0.000 title claims description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 239000000109 continuous material Substances 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims description 28
- 238000003756 stirring Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
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Abstract
The utility model discloses a continuous material dispersing device, which comprises two symmetrically arranged horizontal stirrers and a frame for supporting the horizontal stirrers; the horizontal stirrer is rotatably connected with the frame through a connecting shaft respectively; a swing mechanism for driving the horizontal stirrer to rotate is fixedly arranged on the outer wall of the horizontal stirrer; the blanking waiting time in the process of dispersing materials can be shortened, and the production efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of material dispersion equipment, specific theory is about a continuous type material dispersion devices.
Background
In the industrial production process, various materials need to be pre-dispersed before the composite material is synthesized, so that products with reliable and excellent performance can be obtained in the subsequent process.
The structure of the existing material dispersing device needs to be improved, for example, an improved horizontal mixer disclosed in chinese patent CN2014100828657, the existing material dispersing device mainly comprises a mixer body, a driving machine, and a mixing mechanism for dispersing the materials in the mixer body, a feeding port is arranged above the mixer body, and a discharging port is arranged below the mixer body. The main points to be improved are as follows:
1. the interval of the materials provided by the dispersing device is longer, which is not beneficial to improving the production efficiency.
2. The overall structure design is not favorable for reasonable space distribution and reducing the space occupation.
There is therefore a need for improvement.
Disclosure of Invention
The utility model aims at providing a continuous type material dispersion devices to solve technical problem such as current material dispersion devices feed interval longer, be unfavorable for space distribution.
The utility model adopts the following technical scheme:
a continuous material dispersing device comprises two symmetrically arranged horizontal stirrers and a frame for supporting the horizontal stirrers; the horizontal stirrer is rotatably connected with the frame through a connecting shaft respectively; a swing mechanism for driving the horizontal stirrer to rotate is fixedly arranged on the outer wall of the horizontal stirrer; when the horizontal stirrer feeds/unloads materials, the swing mechanism can drive the horizontal stirrer to rotate by taking the connecting shaft as a center, and the feeding and discharging openings of the horizontal stirrer rotate along with the horizontal stirrer. When feeding and discharging, the driving device drives the horizontal stirrer to rotate to the designated position.
Preferably, the bottom of the frame is provided with a discharging let position opening for materials to pass through during discharging. After the dispersed materials are discharged from the horizontal stirrer, the materials fall into equipment of a next procedure of a product production system through the abdicating port, and the two symmetrically arranged horizontal stirrers discharge materials through the same abdicating port, so that the space occupied by the equipment is reduced.
Preferably, when the horizontal stirrers discharge, the two horizontal stirrers rotate towards the inner side of the continuous material dispersing device, and an avoiding interval for the horizontal stirrers to avoid each other in the rotating process is arranged between the two horizontal stirrers. Rotate towards the inboard and avoid horizontal agitator and other equipment in the outside to take place the action simultaneously and interfere for whole equipment space utilization is higher.
Preferably, the middle part of the frame is provided with an access hole; the access hole is positioned between the two horizontal stirrers. When the horizontal stirrer is overhauled and cleaned, the corresponding tool equipment extends into the feeding and discharging through hole of the horizontal stirrer through the access hole.
Preferably, the swing mechanism comprises a chain fixedly arranged on the outer wall of the horizontal stirrer and a driving device connected with the chain; an output sprocket of the drive is engaged with the chain.
Preferably, the horizontal stirrer comprises a stirrer body for containing the materials and a stirring mechanism for dispersing the materials contained in the stirrer body; the stirring mechanism comprises a stirring shaft and a stirring blade fixedly connected with the stirring shaft, the stirring shaft is connected with the stirrer body through a bearing, and a driving machine of the stirring shaft is positioned outside the stirrer body; fixed first locking plate that is provided with in the frame, the fixed second locking plate that is provided with on the agitator body, when the agitator body rotates to initial position: the first stop plate is abutted against the second stop plate, and a motor in the driving device is locked.
Preferably, two ends of the chain are fixedly connected with the outer wall of the stirrer body of the horizontal stirrer through locking mechanisms; the chain extends along the outer wall of the stirrer body in a circular arc shape.
Preferably, the locking mechanism comprises a locking screw fixedly arranged at one end of the chain, a supporting block fixedly connected with the outer wall of the stirrer body and a locking nut connected with the locking screw; one end of the locking screw penetrates through the through hole in the supporting block and is connected with the locking nut; the other end of the chain is fixedly connected with the outer wall of the stirrer body through a chain attachment plate. The chain and the locking mechanism in the slewing mechanism can be disassembled and assembled, the cost is low, and the assembly, the maintenance and the transportation are convenient.
Preferably, the stirrer body of the horizontal stirrer comprises an arc part and a feeding and discharging port communicated with the arc part, and a chain in the swing mechanism is fixed with the arc part.
Preferably, a vibrator is fixedly arranged on the feeding and discharging port.
The utility model discloses a continuous type material dispersion devices, its beneficial effect is:
1. the blanking waiting time in the process of dispersing the materials can be shortened, and the production efficiency is improved.
2. The whole design is reasonable, which is beneficial to space distribution and convenient for maintenance.
Drawings
FIG. 1 is a schematic structural view of a continuous material dispersing apparatus according to the present invention;
FIG. 2 is a schematic structural view of the position relationship between the abdicating hole and the frame of the present invention;
fig. 3 is a schematic structural view of the positional relationship between the first stopper plate and the second stopper plate according to the present invention;
FIG. 4 is a schematic structural diagram illustrating the positional relationship between the swing mechanism and the agitator body according to the present invention;
FIG. 5 is a schematic structural diagram of the swing mechanism of the present invention;
FIG. 6 is a schematic structural diagram of the position relationship among the locking screw, the supporting block and the locking nut of the present invention;
FIG. 7 is a schematic structural view of the positional relationship between the chain attachment plate and the chain according to the present invention;
fig. 8 is a schematic structural view of the rack of the present invention;
FIG. 9 is a schematic structural view of the present invention of alternately "stirring-discharging" during operation;
in the figure, 1 horizontal stirrer, 11 stirrer body, 12 stirring mechanism, 13 arc part, 14 feeding and discharging through hole, 2 frame, 21 relief hole, 22 inspection hole, 3 turning mechanism, 31 chain, 32 driving device, 33 output chain wheel, 34 first stop plate, 35 second stop plate, 4 avoiding interval, 5 locking mechanism, 51 locking screw, 52 supporting block, 53 locking nut, 54 chain attaching plate and 6 vibrator.
Detailed Description
The following examples are given in conjunction with the accompanying drawings to further illustrate the embodiments of the present invention.
The present invention is not limited to the description of the following embodiments.
In the following examples, in order to clarify and clarify the technical solution: the continuous material dispersing device is arranged in a direction toward the inner side between the two horizontal stirrers 1 based on the most common arrangement (as shown in fig. 1) of the continuous material dispersing device.
Example 1
As shown in fig. 1 to 9, the present embodiment discloses a continuous type material dispersing apparatus, which includes two symmetrically arranged horizontal mixers 1 and a frame 2 for supporting the horizontal mixers 1; the horizontal stirrer 1 is respectively rotatably connected with the frame 2 through a connecting shaft; the outer wall of the horizontal stirrer 1 is fixedly provided with a slewing mechanism 3 for driving the horizontal stirrer 1 to perform slewing motion.
When the horizontal stirrer 1 feeds/unloads materials, the swing mechanism 3 can drive the horizontal stirrer 1 to rotate around the connecting shaft, and the feeding and discharging port 14 of the horizontal stirrer 1 rotates along with the horizontal stirrer 1. When using, directly the ejection of compact through the rotation during the disclosed unloading of this embodiment, it is fast for the traditional mode of unloading of only through agitator self (mixing) shaft direction material, it is long when helping shortening to unload.
Preferably, as shown in fig. 2, the bottom of the frame 2 is provided with a discharge let-off port 21 for passing the material during discharging.
Preferably, referring to fig. 1, when the horizontal stirrers 1 are discharging, the two horizontal stirrers 1 rotate towards the inner side of the continuous material dispersing device, and an avoiding space 4 for the horizontal stirrers 1 to avoid each other during the rotation is arranged between the two horizontal stirrers 1. Reduce horizontal agitator 1 and rotate the action interference of in-process to other equipment of outside, in addition, this kind of structural arrangement: the discharging positions of the two horizontal stirrers 1 are both positioned in the discharging station between the two horizontal stirrers, so that the horizontal stirrers are convenient to manage.
Preferably, as shown in fig. 8, the middle part of the frame 2 is provided with an access opening 22; the service opening 22 is located between the two horizontal mixers 1. The access opening 22 is an avoiding opening, and when the horizontal stirrer 1 is overhauled and cleaned, an overhaul worker stretches the operating equipment into the horizontal stirrer 1 through the avoiding opening.
Preferably, as shown in fig. 4 and 5, the swing mechanism 3 comprises a chain 31 fixedly arranged on the outer wall of the horizontal mixer 1 and a driving device 32 connected with the chain 31; an output sprocket 33 of the drive 32 meshes with the chain 31.
Further, the driving device 32 includes a motor and a speed reducer connected to the motor.
When the driving device 32 is operated and the output sprocket 33 rotates, the chain 31 is stressed, thereby driving the horizontal mixer 1 to rotate.
Preferably, as shown in fig. 3 and referring to other figures, the horizontal mixer 1 comprises a mixer body 11 for containing the materials, a mixing mechanism 12 for dispersing the materials contained in the mixer body 11; the stirring mechanism 12 comprises a stirring shaft and stirring blades fixedly connected with the stirring shaft, the stirring shaft is connected with the stirrer body 11 through a bearing, and a driving machine of the stirring shaft is positioned outside the stirrer body 11;
fixed being provided with first stop plate 34 in frame 2, fixed being provided with second stop plate 35 on agitator body 11, when agitator body 11 rotated to initial position: the first stop plate 34 abuts against the second stop plate 35, and the motor in the drive device 32 is locked.
Preferably, as shown in fig. 5, both ends of the chain 31 are fixedly connected with the outer wall of the stirrer body 11 of the horizontal stirrer 1 through the locking mechanism 5; the chain 31 extends in a circular arc shape along the outer wall of the mixer body 11.
Preferably, as shown in fig. 6 and 7, the locking mechanism 5 includes a locking screw 51 fixedly disposed at one end of the chain 31, a supporting block 52 fixedly connected with the outer wall of the mixer body 11, and a locking nut 53 connected with the locking screw 51; one end of the locking screw 51 passes through the through hole on the supporting block 52 and is connected with the locking nut 53; the other end of the chain 31 is fixedly connected to the outer wall of the mixer body 11 via a chain attachment plate 54.
Two ends of the chain 31 are respectively fixed on the outer wall of the stirrer body 11, one end is fixedly connected with the stirrer body 11 through a chain attachment plate 54, and the other end is locked and fixed through a locking nut 53.
Preferably, the mixer body 11 of the horizontal mixer 1 includes an arc portion 13 and a feeding and discharging port 14 communicated with the arc portion 13, and the chain 31 in the revolving mechanism 3 is fixed to the arc portion 13.
Preferably, the vibrator 6 is fixedly arranged on the feeding and discharging through hole 14.
Preferably, in some embodiments of the present invention, the inlet and outlet port 14 has a gate that can be opened and closed, and in other embodiments of the present invention, the inlet and outlet port 14 has an open structure and no gate.
Example 2
Referring to fig. 1 to 5, the working method of the continuous material dispersing device according to the above embodiment is disclosed in this embodiment, and the working method is only an example of the many methods.
When the device is used, the continuous material dispersing device is fixed and placed in a composite heat-insulating material production system, the position of the continuous material dispersing device is positioned below the feeder, and the next process equipment of the production system such as a material conveying device or a thermoforming machine of the heat-insulating material is arranged below the continuous material dispersing device.
Initial state: the feeding and discharging port 14 of the horizontal stirrer 1 faces upwards and corresponds to the discharge port of the feeder, and the position of the position port 21 corresponds to the feed port of a lower conveying device or other equipment used in the next working procedure; at this time, the first stopper plate 34 abuts against the second stopper plate 35, and the motor in the drive device 32 is locked.
The materials enter the horizontal stirrer 1 through the feeding and discharging port 14 and start to be stirred;
after stirring for a predetermined time, the first of the two horizontal stirrers 1 starts to unload: a motor in the driving device 32 drives the stirrer body 11 to rotate, in the process, the feeding and discharging through holes 14 gradually go downwards until materials are discharged, and in the process, the vibrator 6 (the vibrator 6 is connected with a gas distribution device) vibrates to assist in discharging the materials;
after the single horizontal stirrer 1 finishes unloading, the stirrer is driven by a motor to rotate to reach an initial position, at the moment, the first stop plate 34 abuts against the second stop plate 35, and the motor is locked; the feeder starts to feed the horizontal mixer 1.
Alternately unloading: and when the single horizontal stirrer 1 finishes discharging and returns to the original position to continue filling, the second horizontal stirrer 1 starts discharging, returns to the original position after discharging and starts feeding, and the first stirrer enters a discharging link.
The continuous material dispersing device alternately circulates the feeding-dispersing-discharging process to complete the continuous material dispersing. Compared with the single reciprocating dispersion mode of the existing material dispersion device, the material dispersion device saves the waiting time of material dispersion, and is beneficial to improving the efficiency of the whole production system, thereby reducing useless energy consumption. And the whole device has reasonable structure distribution and simple structure, and is beneficial to improving the space utilization rate.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (10)
1. A continuous material dispersing device is characterized by comprising two symmetrically arranged horizontal stirrers and a frame for supporting the horizontal stirrers;
the horizontal stirrer is rotatably connected with the rack through connecting shafts respectively;
a swing mechanism for driving the horizontal stirrer to rotate is fixedly arranged on the outer wall of the horizontal stirrer;
when the horizontal stirrer feeds/unloads materials, the swing mechanism can drive the horizontal stirrer to rotate by taking the connecting shaft as a center, and the feeding and discharging openings of the horizontal stirrer rotate along with the horizontal stirrer.
2. A continuous material dispersing apparatus according to claim 1 wherein the bottom of the frame is provided with a discharge relief opening through which material passes during discharge.
3. A continuous material dispersion apparatus according to claim 1, wherein the two horizontal stirrers rotate toward the inside of the continuous material dispersion apparatus when the horizontal stirrers are discharging, and an avoidance space is provided between the two horizontal stirrers for avoiding the horizontal stirrers from each other during rotation.
4. A continuous material dispersing device according to claim 1 wherein an access opening is provided in the middle of the frame; the access hole is positioned between the two horizontal stirrers.
5. A continuous material dispersing device according to claim 1, wherein the swing mechanism comprises a chain fixedly arranged on the outer wall of the horizontal agitator and a driving device connected with the chain;
and an output chain wheel of the driving device is meshed with the chain.
6. A continuous material dispersing device according to claim 1, wherein the horizontal agitator includes an agitator body for containing the material, an agitating mechanism for dispersing the material contained in the agitator body;
the stirring mechanism comprises a stirring shaft and stirring blades fixedly connected with the stirring shaft, the stirring shaft is connected with the stirrer body through a bearing, and a driving machine of the stirring shaft is positioned outside the stirrer body;
the fixed first locking plate that is provided with in frame, the fixed second locking plate that is provided with on the agitator body, when the agitator body rotates to initial position: the first stop plate is abutted against the second stop plate, and a motor in the driving device is locked.
7. A continuous material dispersing device according to claim 5, wherein both ends of the chain are fixedly connected with the outer wall of the stirrer body of the horizontal stirrer through locking mechanisms; the chain extends along the outer wall of the stirrer body in a circular arc shape.
8. A continuous material dispersing apparatus according to claim 7, wherein the locking mechanism includes a locking screw fixedly disposed at one end of the chain, a support block fixedly connected to an outer wall of the agitator body, and a locking nut connected to the locking screw;
one end of the locking screw penetrates through the through hole in the supporting block and is connected with the locking nut;
the other end of the chain is fixedly connected with the outer wall of the stirrer body through a chain attachment plate.
9. A continuous material dispersing apparatus according to claim 1 wherein the agitator body of the horizontal agitator includes a circular arc portion and a feed/discharge port communicating with the circular arc portion;
and a chain in the slewing mechanism is fixed with the arc part.
10. A continuous material dispersing apparatus according to claim 9 wherein the inlet and outlet ports are provided with vibrators.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120796091.XU CN214636126U (en) | 2021-04-19 | 2021-04-19 | Continuous type material dispersion devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120796091.XU CN214636126U (en) | 2021-04-19 | 2021-04-19 | Continuous type material dispersion devices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214636126U true CN214636126U (en) | 2021-11-09 |
Family
ID=78464227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120796091.XU Active CN214636126U (en) | 2021-04-19 | 2021-04-19 | Continuous type material dispersion devices |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214636126U (en) |
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2021
- 2021-04-19 CN CN202120796091.XU patent/CN214636126U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A continuous material dispersion device Granted publication date: 20211109 Pledgee: Taixi sub branch of Taian Bank Co.,Ltd. Pledgor: Shandong Weibao Energy Saving Technology Group Co.,Ltd. Registration number: Y2024980041599 |