CN214629777U - Tobacco bale section evener - Google Patents
Tobacco bale section evener Download PDFInfo
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- CN214629777U CN214629777U CN202120916576.8U CN202120916576U CN214629777U CN 214629777 U CN214629777 U CN 214629777U CN 202120916576 U CN202120916576 U CN 202120916576U CN 214629777 U CN214629777 U CN 214629777U
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- supporting plate
- rodless cylinder
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 53
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 241000208125 Nicotiana Species 0.000 claims abstract description 52
- 235000019504 cigarettes Nutrition 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 230000003750 conditioning effect Effects 0.000 abstract description 2
- 238000006073 displacement reaction Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010024796 Logorrhoea Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model relates to a tobacco bale section evenly installs, including support, no pole cylinder, slider, clamp plate, striker plate, cutter, first belt feeder, layer board cylinder, layer board pivot, baffle, arc, second belt feeder and limit switch. The technical scheme solves the problems that the tobacco bale displacement is deviated left and right in the falling process of the cutter, so that the cut tobacco blocks are uneven, the manual intervention slicing frequency of an operator is reduced, the labor intensity is reduced, meanwhile, the falling of the cut supporting plate is linked with the arc plate, the tobacco blocks can slide on the arc plate along the situation, the seamless linking between the tobacco blocks is ensured, the excessive manual adjustment of the interval between the tobacco blocks by the operator is reduced, the material blockage phenomenon caused by the falling forward of the tobacco blocks is reduced, and the labor intensity is reduced; the cut tobacco blocks are tightly and uniformly connected and enter the loosening and conditioning roller to be effectively loosened, the temperature of the moisture can be fully and uniformly absorbed in the roller to meet the standard deviation assessment value of the moisture at the outlet, the tobacco leaf consumption caused by crushing is reduced, and the product processing level and the product quality are improved.
Description
Technical Field
The utility model belongs to the technical field of cigarette machinery, concretely relates to tobacco bale section is even device.
Background
The uniformity of the tobacco blocks after slicing the cut tobacco processing line in the field of cigarettes at present has great influence on the quality of products, and particularly the standard of loose and rewet moisture of the next procedure is difficult to reach the standard. The slicer is used for measuring the size of the cigarette packet: (length X width X height)) (1000X680X680) mm, cut into four blocks with three cutters according to the cigarette process requirements, wherein the thickness of each block is 25 +/-5 mm, and because the cutters can generate gravity when slicing downwards and the thickness of the cutters are influenced, the situation that the cigarette packet is wide at the top and narrow at the bottom can be caused when the cigarette packet is seriously deviated, so that the size of the cut cigarette block is irregular (25 +/-10 mm), and the cutter needs to be manually controlled to adjust the thickness of the cigarette block, and the tobacco leaves are seriously crushed.
The tobacco blocks are not uniform in size and enter the loosening and moisture regaining roller, so that the tobacco blocks are not uniform in moisture absorption, and the product quality is seriously influenced. The height of the fall of the tobacco block supporting plate from the lower conveying belt after slicing is 700mm, the radian of the original baffle is too small, the natural arrangement of the tobacco blocks along the baffle in the falling process can not be ensured, left and right deflection can be generated (deflection amount reaches 100mm), blockage caused by forward tilting can also occur while the broken baffles between the tobacco blocks are not connected (tobacco block spacing reaches 200mm), so that the water fluctuation is very large, the water standard of a loose moisture regain outlet is seriously influenced, and the product quality is also influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a tobacco bale section evener to solve present tobacco bale when the section, because the skew leads to wide narrow down, and then leads to the tobacco leaf to make garrulous serious, and influence loose moisture regain export moisture unqualifiedly, influence product quality's problem.
In order to achieve the purpose, the utility model is realized by the following technical scheme:
a tobacco bale slicing uniform device comprises a support, a rodless cylinder, a sliding block, a pressing plate, a baffle plate, a cutter, a first belt conveyor, a supporting plate cylinder, a supporting plate rotating shaft, a baffle plate, an arc plate, a second belt conveyor and a limit switch;
the rodless cylinder is fixed on the bracket, the sliding block is arranged on the working surface of the rodless cylinder and is connected with the cylinder body piston, and the pressing plate is connected with the sliding block;
the striker plate is arranged at the front end of the first belt conveyor and is connected with the striker plate cylinder, and the cutter and the transmission mechanism are connected and arranged above the space between the front end of the first belt conveyor and the striker plate;
the supporting plate is arranged at the front end of the first belt conveyor, a supporting plate rotating shaft penetrates into the lower part of the supporting plate, and a supporting plate cylinder is hinged with the lower part of the front part of the supporting plate;
the baffle is arranged between the supporting plate and the second belt conveyor, an arc-shaped plate is arranged on the baffle, and the limit switch is fixed in a panel on the lower portion of the baffle and is supported and reset through a spring.
Furthermore, the rodless cylinder is connected with the support through a cylinder fixing bolt, and two ends of the rodless cylinder are provided with limit screws.
Furthermore, an air source hole is formed in the end cover of the rodless cylinder.
Furthermore, the device also comprises a magnetic switch which is arranged in the groove of the vertical surface of the rodless cylinder.
Further, the striker plate cylinder is arranged above the front end of the first belt in an inclined mode.
Furthermore, an adjusting pipe is arranged at the lower part of the arc-shaped plate and connected with the arc-shaped plate through a screw.
Further, still include the PLC controller, the PLC controller respectively with limit switch, first belt power motor, striker plate cylinder, layer board cylinder, rodless cylinder air supply control system solenoid valve and drive mechanism signal of telecommunication connection.
The utility model has the advantages that:
this technical scheme has solved cutter whereabouts process tobacco bale displacement side to side beat problem, leads to the tobacco bale to cut the back inhomogeneous. The manual intervention slicing frequency of operators is reduced, and the labor intensity is reduced. Cut back layer board whereabouts and arc and link up simultaneously, guarantee that the tobacco flake can guarantee on the arc along with the situation landing seamless linking between tobacco flake and the tobacco flake, alleviate the operative employee to the too big manual regulation of tobacco flake interval to and the tobacco flake whereabouts leads to the putty phenomenon, reduce intensity of labour forward. The cut tobacco blocks are tightly and uniformly connected and enter the loosening and conditioning roller to be effectively loosened, the temperature of the moisture can be fully and uniformly absorbed in the roller to meet the standard deviation assessment value of the moisture at the outlet, the tobacco leaf consumption caused by crushing is reduced, and the product processing level and the product quality are improved.
Drawings
FIG. 1 is a schematic view of the structure of the pressing plate of the present invention;
fig. 2 is a schematic structural diagram of the cigarette packet dicing and homogenizing device except for a pressing plate part.
Description of the reference numerals
1. The device comprises a support, 2, a cylinder fixing bolt, 3, a rodless cylinder, 4, a limit screw, 5, a gas source hole, 6, a magnetic switch, 7, a sliding block, 8, a pressing plate fixing bolt, 9, a pressing plate, 10, a pre-cut cigarette packet, 11, a material baffle, 12, a pre-cut cigarette block, 13, a cutter, 14, a first belt conveyor, 15, a supporting plate cylinder, 16, a supporting plate rotating shaft, 17, a baffle, 18, an arc-shaped plate, 19, an adjusting pipe, 20, a second belt conveyor, 21, a cut cigarette block, 22, a supporting plate, 23 and a limit switch.
Detailed Description
The technical solutions of the present invention are described in detail below by way of examples, which are only exemplary and can be used only for explaining and explaining the technical solutions of the present invention, but should not be construed as limiting the technical solutions of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", and "third" are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The technical solution of the present invention is further described in detail by the following specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 and 2, the application provides a tobacco bale slicing and homogenizing device, which comprises a support 1, a rodless cylinder 3, a sliding block 7, a pressing plate 9, a material baffle plate 11, a cutter 13, a first belt conveyor 14, a supporting plate 22, a supporting plate cylinder 15, a supporting plate rotating shaft 16, a baffle plate 17, an arc-shaped plate 18, a second belt conveyor 20 and a limit switch 23.
The two supports 1 are respectively positioned on two sides of the first belt conveyor 14, and similarly, the two rodless cylinders 3 are also arranged on each support, and each rodless cylinder 3 is installed on each support through a cylinder fixing bolt 2.
The two ends of the rodless cylinder are respectively provided with a limiting screw rod 4, an air source hole 5 is formed in an end cover of the rodless cylinder and is connected with an air source through a pipeline, a rodless cylinder control electromagnetic valve is arranged on the pipeline or the rodless cylinder and is used for controlling the action of the rodless cylinder, and the rodless cylinder control electromagnetic valve is in electrical signal connection with a PLC (programmable logic controller).
A magnetic switch 6 is arranged in the vertical surface groove of the rodless cylinder, and the pressure of the pressure plate 9 is adjusted by adjusting the position of the magnetic switch.
And a sliding block 7 connected with a cylinder body piston is arranged on the working surface of each rodless cylinder, and two ends of a pressing plate 9 are fixedly connected with the sliding block on each side through pressing plate fixing bolts 8 respectively. The pre-cut cigarette packet 10 is located on the first belt conveyor below the pressing plate.
The cutter 13 is connected through a transmission mechanism and arranged above the position between the front end of the first belt conveyor and the material baffle plate, the cutter cuts the tobacco bale in advance, and the transmission mechanism is in electric signal connection with the PLC.
The first belt conveyor is driven by a first belt power motor, and the first belt power motor is in electric signal connection with the PLC.
The layer board 22 is located the striker plate of first belt feeder front end and the below of cutter, when cutting, the upper surface of layer board and the upper surface parallel and level of first belt feeder, layer board axle 16 has penetrated in the below of layer board 22, the layer board can rotate around the layer board axle, it is connected with layer board cylinder 15 is articulated in the front portion of layer board lower surface, layer board cylinder action is used for promoting layer board and first belt feeder upper surface parallel and level, layer board cylinder action pulling layer board, the layer board rotates around the layer board axle, cut the back tobacco piece and slide to the baffle, layer board cylinder and PLC controller electric signal connection.
A baffle 17 is arranged between the second belt conveyor 20 and the supporting plate, an arc-shaped plate 18 is arranged above the baffle, an adjusting pipe 19 connected with a screw is arranged below the arc-shaped plate, the upper end of the arc-shaped plate corresponds to the supporting plate, and the lower end of the arc-shaped plate corresponds to the second belt conveyor. And a power motor of the second belt conveyor is in electric signal connection with the PLC.
Principle of operation
The pre-cut tobacco packet is conveyed to a cutter 13 by the first belt conveyor 14 and touches a stop switch 23 at the lower part of the baffle plate, the first belt conveyor stops working, a PLC transmits a signal to a solenoid valve of a gas source control system of the rodless cylinder to be opened, a gas source is supplied to a cavity of the rodless cylinder, a sliding block 7 on a driving piston drives a pressing plate 9 to move downwards to compact the tobacco packet, the position of a magnetic switch 6 in a groove of the rodless cylinder can be adjusted to change the compacting force on the tobacco packet, and limit screws 4 at two ends of the rodless cylinder prevent the cylinder sliding block from exceeding the working range, so that the safety protection effect is achieved.
At the moment, the cutter falls down through chain transmission and is vertically cut in according to the position of the pre-cut tobacco block 12, and the pre-cut tobacco packet is compacted by the pressing plate at the rear end of the cutter, so that the cutter is prevented from displacing or deflecting in the process of entering the tobacco packet, and the cut tobacco blocks 21 are uniform and consistent. After the tobacco block is cut, the cutter is lifted by the transmission mechanism, and meanwhile, the pressing plate is lifted to a specified position by the rodless cylinder to complete a work instruction. The cigarette packet needs three times of such work flows to be cut into four blocks.
Cut back tobacco block 21 and keep somewhere between layer board 22 and striker plate 11, and the striker plate cylinder is given to the program command this moment and with striker plate pulling assigned position, leaves the space that cuts back tobacco block gliding. The layer board cylinder 15 pulling layer board is followed the trend landing of back cigarette piece under layer board pivot 16 effect and is cut on arc 18 next, because the arc has certain radian compared original baffle to increase 19 rigid support of adjusting tube, can be according to the cigarette piece whereabouts angle demand of cutting back, through adjustment steel pipe diameter size change arc radian at any time. The cut tobacco pieces slide down and land on the arc-shaped plate soft bed, so that the cut tobacco pieces are compactly connected with each other and slide on the second belt conveyor 20.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (7)
1. A tobacco bale slicing uniform device is characterized by comprising a support, a rodless cylinder, a sliding block, a pressing plate, a baffle plate, a cutter, a first belt conveyor, a supporting plate cylinder, a supporting plate rotating shaft, a baffle plate, an arc-shaped plate, a second belt conveyor and a limit switch;
the rodless cylinder is fixed on the bracket, the sliding block is arranged on the working surface of the rodless cylinder and is connected with the cylinder body piston, and the pressing plate is connected with the sliding block;
the striker plate is arranged at the front end of the first belt conveyor and is connected with the striker plate cylinder, and the cutter and the transmission mechanism are connected and arranged above the space between the front end of the first belt conveyor and the striker plate;
the supporting plate is arranged at the front end of the first belt conveyor, a supporting plate rotating shaft penetrates into the lower part of the supporting plate, and a supporting plate cylinder is hinged with the lower part of the front part of the supporting plate;
the baffle is arranged between the supporting plate and the second belt conveyor, an arc-shaped plate is arranged on the baffle, and the limit switch is fixed in a panel on the lower portion of the baffle and is supported and reset through a spring.
2. The cigarette packet slicing homogenizing device according to claim 1, wherein the rodless cylinder is connected with the support through a cylinder fixing bolt, and limit screws are arranged at two ends of the rodless cylinder.
3. The cigarette packet slicing homogenizing device according to claim 1, wherein an air source hole is provided on the rodless cylinder end cover.
4. The cigarette packet slicing homogenizing device according to claim 1, further comprising a magnetic switch disposed in the rodless cylinder vertical face groove.
5. The cigarette packet slicing homogenizing device according to claim 1, wherein the striker plate cylinder is disposed obliquely above a front end of the first belt.
6. The cigarette packet slicing homogenizing device according to claim 1, wherein an adjusting pipe is arranged at the lower part of the arc-shaped plate, and the adjusting pipe is connected with the arc-shaped plate through a screw.
7. The cigarette packet slicing homogenizing device according to claim 1, further comprising a PLC controller, wherein the PLC controller is in electrical signal connection with a limit switch, the first belt power motor, the striker plate cylinder, the supporting plate cylinder, the rodless cylinder air source control system electromagnetic valve and the transmission mechanism respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120916576.8U CN214629777U (en) | 2021-04-29 | 2021-04-29 | Tobacco bale section evener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120916576.8U CN214629777U (en) | 2021-04-29 | 2021-04-29 | Tobacco bale section evener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214629777U true CN214629777U (en) | 2021-11-09 |
Family
ID=78473306
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120916576.8U Active CN214629777U (en) | 2021-04-29 | 2021-04-29 | Tobacco bale section evener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214629777U (en) |
-
2021
- 2021-04-29 CN CN202120916576.8U patent/CN214629777U/en active Active
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