CN214616534U - Ground outlet type shield model test reaction frame device for angle stepless adjustment - Google Patents
Ground outlet type shield model test reaction frame device for angle stepless adjustment Download PDFInfo
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- CN214616534U CN214616534U CN202120163388.2U CN202120163388U CN214616534U CN 214616534 U CN214616534 U CN 214616534U CN 202120163388 U CN202120163388 U CN 202120163388U CN 214616534 U CN214616534 U CN 214616534U
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 66
- 238000012360 testing method Methods 0.000 title claims abstract description 46
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 35
- 230000005641 tunneling Effects 0.000 claims abstract description 22
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 12
- 239000010959 steel Substances 0.000 claims abstract description 12
- 239000002689 soil Substances 0.000 claims description 27
- 238000003466 welding Methods 0.000 claims description 19
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 description 11
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000009412 basement excavation Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011234 economic evaluation Methods 0.000 description 1
- 238000013401 experimental design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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Abstract
A ground in-out type shield model test reaction frame device for stepless angle adjustment is characterized in that a model shield machine track is connected with an equipment platform through a rotating shaft, and a reaction plate guide rail is fixedly connected with the model shield machine track; the inclination angle pointer is fixed on the model shield machine track and penetrates through the angle indicator, so that the pointer normally points to the scale mark; the hydraulic oil cylinder fixing base is fixedly connected with a model shield tunneling machine track; the reaction plate is connected with the reaction plate guide rail through a clamping groove, and the reaction plate is fixedly connected with the bidirectional hydraulic oil cylinder; the shield direction baffle is fixedly connected with the reaction plate; the angle indicator is fixedly connected with the equipment platform; one end of the steel cable is connected with the model shield tunneling machine track, and the other end of the steel cable is connected with the electric winch; the electric winch is fixedly connected with the winch frame; the winch frame is fixedly connected with the equipment platform; the scale lines are printed on the angle indicator. The utility model discloses can be applied to the ground of arbitrary angle and go out income formula shield and construct the originating model test, easy and simple to handle.
Description
Technical Field
The utility model relates to a ground goes out income formula shield and constructs experimental reaction frame device of model suitable for angle infinitely variable control, is applicable to ground discrepancy formula shield and constructs the model test, belongs to the shield and constructs experimental technical field.
Background
The shield tunnel construction method has the advantages of high automation degree, manpower saving, high construction speed, one-step tunneling, no influence of weather, capability of controlling ground settlement during excavation, reduction of influence on ground buildings, no influence on ground traffic during underwater excavation and the like, and is widely applied to engineering. In the traditional shield construction, two working wells (namely a shield initial well and a shield receiving well) need to be excavated in advance to serve as access passages of a shield machine, so that the requirements on a construction site and the environment are high, and the problems of road diversion on the ground, building mobility and the like can be possibly involved. Moreover, more underground tunnel projects, such as diversion ducts, underground express ways and other projects, do not need channels which are vertically communicated with the ground like subway stations in terms of functions. The two factors restrict the application and development of the traditional shield tunnel construction method in areas with dense ground facilities such as cities. The ground access type shield solves the problems, a working well is not needed, the influence of a complex environment is avoided, and the cost is saved.
The safety of the shield tunnel in construction and operation is always the key point of concern at home and abroad, and the model test has an important role in simulating shield construction as a means in shield tunnel research work. The traditional reaction frame device for the shield model test is generally used for simulating underground starting, the starting inclination angle cannot be adjusted, various shield propelling step lengths (ring widths) cannot be adapted, the test steps are complex, the period is long, and the traditional reaction frame device is not suitable for the ground outlet shield model test. Therefore, in order to overcome the not enough of current shield structure model test reaction frame device, the utility model provides a ground goes out income formula shield structure model test reaction frame device suitable for angle infinitely variable control.
Disclosure of Invention
In order to overcome current shield structure model test reaction frame device can not adjust originating inclination, unable multiple shield of adaptation impels step length (ring width), test step is complicated and the cycle is longer etc. not suitable for not enough that ground goes out income formula shield structure model test, the utility model provides a ground goes out income formula shield structure model test reaction frame device for angle infinitely variable control can overcome the shortcoming of above-mentioned shield structure model test reaction frame device effectively. The device can be applied to ground entrance shield launching model tests at any angle, and is simple and easy to operate.
The utility model provides a technical scheme that its technical problem adopted is:
a ground-in-out shield model test reaction frame device for angle stepless adjustment comprises an equipment foundation, an equipment platform, a rotating shaft, a model shield machine track, a reaction plate slide rail, an inclination angle pointer, a model shield machine, a hydraulic oil cylinder fixing base, a bidirectional hydraulic oil cylinder, a reaction plate, a shield direction baffle, an angle indicator, a steel cable, an electric winch, a winch frame, a scale mark, a soil body and a shield model box;
the shield model box is fixed on an equipment foundation, the equipment platform is fixedly connected with the equipment foundation, the model shield machine track is connected with the equipment platform through a rotating shaft, and the reaction plate guide rail is fixedly connected with the model shield machine track; the inclination angle pointer is fixed on the model shield machine track and penetrates through the angle indicator, so that the pointer normally points to the scale mark; the model shield machine is placed in a groove of a model shield machine track and is tightly attached to the groove; the hydraulic oil cylinder fixing base is fixedly connected with a model shield tunneling machine track; the bidirectional hydraulic oil cylinder is fixedly connected with the hydraulic oil cylinder fixing base; the reaction plate is connected with the reaction plate guide rail through a clamping groove, and the reaction plate is fixedly connected with the bidirectional hydraulic oil cylinder and can be pushed by the bidirectional hydraulic oil cylinder to slide along the reaction plate guide rail; the shield direction baffle is fixedly connected with the reaction plate; the angle indicator is fixedly connected with the equipment platform; one end of the steel cable is connected with a model shield machine track, and the other end of the steel cable is connected with the electric winch; the electric winch is fixedly connected with the winch frame; the winch frame is fixedly connected with the equipment platform; the scale lines are printed on the angle indicator.
Further, the equipment platform is connected with the equipment foundation through a fixing bolt.
And furthermore, the reaction plate guide rail is connected with the model shield machine track through hot welding.
Furthermore, the inclination angle pointer is adhered to the model shield tunneling machine track through an adhesive.
The hydraulic oil cylinder fixing base is connected with the model shield tunneling machine track through hot welding; the bidirectional hydraulic oil cylinder is connected with the hydraulic oil cylinder fixing base through hot welding; the shield direction baffle is connected with the counterforce plate through hot welding.
The angle indicator is connected with the equipment platform through an adhesive; the electric winch is connected with the winch frame in a welding mode; the winch frame is connected with the equipment platform in a welding mode.
The beneficial effects of the utility model are that: (1) the shield launching angle can be adjusted. The device adopts an angle adjusting system consisting of a rotating shaft and an electric capstan, the starting angle can be adjusted according to the requirement of experimental design, the angle adjusting mode is stepless adjustment, and the inclination angle is displayed by an angle indicator. (2) And (4) stepless adjustment of shield advancing step length. The reaction plate can freely move on the sliding rail in the device, and can be moved and positioned by controlling the pushing and reversing of the hydraulic oil cylinder, so that the reaction plate can be pushed to advance when the jack at the tail of the shield tunneling machine retracts, the reaction plate is always attached to the jack at the tail of the shield tunneling machine, the width of each ring of the shield tunneling machine is freely adjusted, and the device has strong adaptability. (3) Simple operation and short test period. This device originated inclination passes through angle indicator real-time display to accessible electric capstan real time control, hydraulic cylinder and electric capstan's operation is comparatively simple and convenient, and this device has the baffle that is used for keeping shield angle stable, and the simulation precision of originating is higher.
Drawings
Fig. 1 is a left side view of a ground-access shield model test reaction frame device for angle stepless adjustment.
Fig. 2 is a front view of a ground-access shield model test reaction frame device for angle stepless adjustment.
Fig. 3 is a right side view of the ground-entry shield model test reaction frame device for angle stepless adjustment.
FIG. 4 is a schematic illustration of horizontal origination.
FIG. 5 is a schematic illustration of a skewed origination.
Figure 6 is a schematic illustration of hydraulic ram advancement.
Fig. 7 is a schematic illustration of the propulsion of a model shield machine.
FIG. 8 is a front view of the reaction force system.
Fig. 9 is a right side view of the reaction force system.
Fig. 10 is a schematic view of an angle indicator.
FIG. 11 is a schematic view of a shield model box.
Fig. 12 is a schematic diagram of an embodiment.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 12, a ground-in-out shield model test reaction frame device for angle stepless adjustment comprises an equipment foundation 1, a fixing bolt 2, an equipment platform 3, a rotating shaft 4, a model shield machine track 5, a reaction plate slide rail (bayonet) 6, an inclination angle pointer 7, a model shield machine 8, a hydraulic oil cylinder fixing base 9, a bidirectional hydraulic oil cylinder 10, a reaction plate 11, a shield direction baffle 12, an angle indicator 13, a steel cable 14, an electric winch 15, a winch frame 16, a scale mark 17, a soil body 18 and a shield model box 19.
Wherein, the equipment foundation 1 is generally poured by concrete and is integrally poured with the shield model box 19; the equipment platform 3 is connected with the equipment foundation 1 through a fixing bolt 2; the model shield machine track 5 is connected with the equipment platform 3 through a rotating shaft 4 and can rotate by taking the rotating shaft 4 as an axis; a reaction plate guide rail (bayonet) 6 is connected with a model shield machine track 5 through hot welding; the inclination angle pointer 7 is adhered to the model shield tunneling machine track 5 through an adhesive and penetrates through the angle indicator 13, so that the pointer normally points to the scale mark 17; the model shield tunneling machine 8 is placed in a groove of the model shield tunneling machine track 5 and is tightly attached to the groove; the hydraulic oil cylinder fixing base 9 is connected with the model shield tunneling machine track 5 through hot welding; the bidirectional hydraulic oil cylinder 10 is connected with the hydraulic oil cylinder fixing base 9 through hot welding; the reaction plate 11 is connected with the reaction plate guide rail (bayonet) 6 through a clamping groove, is connected with the bidirectional hydraulic oil cylinder 10 through thermal welding, and can be pushed by the bidirectional hydraulic oil cylinder 10 to slide along the reaction plate guide rail (bayonet) 6; the shield direction baffle 12 is connected with the reaction plate 11 through hot welding; the angle indicator 13 is connected with the equipment platform 3 through an adhesive; one end of a steel cable 14 is connected with the model shield tunneling machine track 5, and the other end of the steel cable is connected with an electric winch 15; the electric winch 15 is connected with the winch frame 16 in a welding mode; the winch frame 16 is connected with the equipment platform 3 in a welding mode; scale lines 17 are printed on the angle indicator 13.
One shield launching project is adopted for the exit of a certain ground
The earth pressure balance shield machine special for GPST is constructed, the shield propulsion step length (ring width) is 1.2m, and the soil layer parameters obtained by engineering investigation are shown in table 1. In order to seek the balance between the construction quality and the economic benefit, the optimal shield launching angle is disclosed, and a series of ground access type shield launching model tests are developed. To transmitThe reaction frame of the traditional shield model test can not meet the actual requirement of the starting of the ground access type shield model test, and the reaction frame device of the ground access type shield model test suitable for angle stepless adjustment can conveniently, quickly and accurately realize the requirement of the starting of the ground access type shield model test with the angle stepless adjustment.
The operation method of the ground entrance shield model test reaction frame device suitable for angle stepless adjustment in the embodiment comprises the following steps:
(a) according to the actual situation of the ground entry shield launching project, the reduced scale ratio is determined to be 1:20, and a model shield machine 8 with the diameter of 320mm and the length of 1200mm is selected. In order to eliminate the influence of the boundary effect, a shield model box 19 with the length a of 4000mm, the width b of 2500mmm, the height of the starting side (the starting end of the shield propulsion axis) of the shield model box of 1400mm and the height of the terminal side (the ending end of the shield propulsion axis) of the shield model box of 2200mm is selected, and the starting side of the bottom plate of the shield model box 19 extends outwards in the length direction by 1500mm to be used as the equipment foundation 1 of the device. The height of the equipment platform 3 is the same as the height of the originating side of the shield model box.
(b) And laying soil. According to the test scheme, the height of the starting side of the soil body 18 is 1300mm and the height of the terminal side is 1800mm, so that the soil body is in a slope shape at the starting side of the shield model box, the slope foot is close to the starting side, the slope top is close to the terminal side, and the shield propulsion axis passes through the slope of the soil body. Firstly, soil is paved according to the calculated height of the soil on the end point side, the soil layer parameters are shown in table 1, and soil samples are all taken from the engineering construction site. As shown in the figure, when the soil body is arranged, soil pressure boxes are arranged on two sides of a predicted propulsion axis, and displacement sensors are arranged on the upper portion of the soil body and used for measuring changes of internal stress and displacement of the soil body in the test process.
TABLE 1
(c) The soil mass originating side grade was treated according to the test protocol shown in table 2. And excavating the soil body at the starting side to the height of the soil body starting side obtained by calculation to form a soil body slope with a slope toe close to the starting side, a slope top close to the terminal side and a slope gradient consistent with the test scheme.
TABLE 2
(d) And according to the requirements of the ground access type shield model test, fixing the equipment platform 3 on an equipment foundation 1 at the edge of the shield model box by using a fixing bolt 2 to finish the installation of the equipment platform.
(e) The bidirectional hydraulic oil cylinder 10 is retracted, so that the reaction plate 11 is positioned at the tail part of the reaction plate slide rail 6.
(f) The model shield machine 8 is fixed on the model shield machine track 5, the tail part of the model shield machine is tightly attached to the reaction plate 11, and then the shield direction baffle 12 is installed.
(g) According to the requirements of the ground-entering shield model test, the electric winch 15 is operated, the steel cable 14 is contracted, the equipment body is inclined, the inclination angle pointer 7 and the scale mark 17 on the angle indicator 13 are observed, and when the inclination angle pointer 7 points to the angle set by the current test (see table 2), the electric winch 15 is closed.
(h) And starting the bidirectional hydraulic oil cylinder 10, pushing the model shield tunneling machine 8 until a cutter head of the model shield tunneling machine 8 is tightly attached to an originating soil slope with an inclined originating side in the shield model box, and closing the bidirectional hydraulic oil cylinder 10.
(i) And starting the model shield tunneling machine 8, and when the shield starts to advance, tightly attaching a hydraulic jack at the tail part of the model shield tunneling machine 8 to the reaction plate 11.
(j) After the shield starts to advance for a period of time, when the hydraulic jack at the tail of the model shield machine 8 reaches the stroke of the hydraulic jack, the model shield machine 8 is closed, and the hydraulic jack is decompressed, so that the hydraulic jack retracts.
(k) And starting the two-way hydraulic oil cylinder 10, pushing the reaction plate 11 to the tail part of the model shield tunneling machine 8 along the reaction plate slide rail 6, and closing the two-way hydraulic oil cylinder 10.
(l) The model shield machine 8 is started again, and shield propulsion is continued;
(m) repeating steps (i) - (l) so that the model shield tunneling machine 8 enters the soil body step by step.
(n) when the model shield machine 8 enters the soil body and passes through 2/3, the soil body has sufficient retaining effect on the shield direction of the model shield machine 8, and at the moment, the shield direction baffle 12 is removed to prevent the soil body from being contacted.
And (o) continuously repeating the steps (i) - (l), finally enabling the model shield tunneling machine 8 to completely enter the soil body, collecting data of the soil pressure cell and the displacement sensor, and ending a test period.
And (p) repeating the steps (b) to (o) according to the test scheme, completing all tests described in the table 3, analyzing and summarizing test data, summarizing the schemes that the stress and the settlement meet the construction quality requirements, carrying out economic evaluation on the schemes, and finally revealing the optimal shield launching angle to guide the design and construction of the tunnel.
The embodiments described in this specification are merely examples of implementations of the inventive concepts, which are intended for illustrative purposes only. The scope of the present invention should not be construed as being limited to the specific forms set forth in the following description, but rather should be construed as encompassing all the equivalent technical means which may be conceived by one of ordinary skill in the art based on the teachings of the present invention.
Claims (6)
1. A ground-in-out shield model test reaction frame device for angle stepless adjustment is characterized by comprising an equipment foundation, an equipment platform, a rotating shaft, a model shield machine track, a reaction plate slide rail, an inclination angle pointer, a model shield machine, a hydraulic oil cylinder fixing base, a bidirectional hydraulic oil cylinder, a reaction plate, a shield direction baffle, an angle indicator, a steel cable, an electric winch, a winch frame, a scale mark, a soil body and a shield model box;
the shield model box is fixed on an equipment foundation, the equipment platform is fixedly connected with the equipment foundation, the model shield machine track is connected with the equipment platform through a rotating shaft, and the reaction plate guide rail is fixedly connected with the model shield machine track; the inclination angle pointer is fixed on the model shield machine track and penetrates through the angle indicator, so that the pointer normally points to the scale mark; the model shield machine is placed in a groove of a model shield machine track and is tightly attached to the groove; the hydraulic oil cylinder fixing base is fixedly connected with a model shield tunneling machine track; the bidirectional hydraulic oil cylinder is fixedly connected with the hydraulic oil cylinder fixing base; the reaction plate is connected with the reaction plate guide rail through a clamping groove, and the reaction plate is fixedly connected with the bidirectional hydraulic oil cylinder and can be pushed by the bidirectional hydraulic oil cylinder to slide along the reaction plate guide rail; the shield direction baffle is fixedly connected with the reaction plate; the angle indicator is fixedly connected with the equipment platform; one end of the steel cable is connected with a model shield machine track, and the other end of the steel cable is connected with the electric winch; the electric winch is fixedly connected with the winch frame; the winch frame is fixedly connected with the equipment platform; the scale lines are printed on the angle indicator.
2. The ground-access shield model test reaction frame apparatus for angle stepless adjustment of claim 1, wherein the equipment platform is connected with the equipment foundation by fixing bolts.
3. The ground-entry shield model test reaction frame device for angle stepless adjustment according to claim 1 or 2, characterized in that the reaction plate guide rail and the model shield machine rail are connected by thermal welding.
4. The ground-entry shield model test reaction frame device for angle stepless adjustment according to claim 1 or 2, wherein the inclination angle pointer is adhered to the model shield machine track by an adhesive.
5. The ground access shield model test reaction frame device for angle stepless adjustment according to claim 1 or 2, characterized in that the hydraulic oil cylinder fixing base is connected with the model shield machine track by thermal welding; the bidirectional hydraulic oil cylinder is connected with the hydraulic oil cylinder fixing base through hot welding; the shield direction baffle is connected with the counterforce plate through hot welding.
6. The ground-entry shield model test reaction frame apparatus for angle stepless adjustment according to claim 1 or 2, wherein the angle indicator is connected with the equipment platform by an adhesive; the electric winch is connected with the winch frame in a welding mode; the winch frame is connected with the equipment platform in a welding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120163388.2U CN214616534U (en) | 2021-01-21 | 2021-01-21 | Ground outlet type shield model test reaction frame device for angle stepless adjustment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120163388.2U CN214616534U (en) | 2021-01-21 | 2021-01-21 | Ground outlet type shield model test reaction frame device for angle stepless adjustment |
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| Publication Number | Publication Date |
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| CN214616534U true CN214616534U (en) | 2021-11-05 |
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|---|---|---|---|
| CN202120163388.2U Expired - Fee Related CN214616534U (en) | 2021-01-21 | 2021-01-21 | Ground outlet type shield model test reaction frame device for angle stepless adjustment |
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2021
- 2021-01-21 CN CN202120163388.2U patent/CN214616534U/en not_active Expired - Fee Related
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Granted publication date: 20211105 |