CN214605046U

CN214605046U - Assembled rammer board apparatus for producing

Info

Publication number: CN214605046U
Application number: CN202120146738.4U
Authority: CN
Inventors: 蒋品
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-01-20
Filing date: 2021-01-20
Publication date: 2021-11-05
Anticipated expiration: 2031-01-20

Abstract

The utility model discloses an assembled rammed earth plate apparatus for producing, including proportioning bins, first conveyer belt, mixer, second conveyer belt, feed bin, tamping mechanism, mould mechanism and cutting mechanism, be provided with first conveyer belt between proportioning bins and the mixer, first conveyer belt is arranged in carrying the material in the proportioning bins to the mixer, be provided with the second conveyer belt between mixer and the feed bin, the second conveyer belt is arranged in carrying the material after the stirring to the feed bin, the feed bin is used for carrying out the feed to mould mechanism, mould mechanism's top is provided with the tamping mechanism that is arranged in tamping the material in the mould mechanism, cutting mechanism is used for carrying out the cutting mechanism that cuts to the rammed earth plate after tamping. This kind of assembled rammed earth board apparatus for producing, degree of automation is higher, the drawing of patterns is more convenient, the tamping effect is better, cutting efficiency is higher, has guaranteed the production efficiency and the production quality of rammed earth board.

Description

Assembled rammer board apparatus for producing

Technical Field

The utility model belongs to the technical field of rammed earth board production facility, specifically speaking relates to an assembled rammed earth board apparatus for producing.

Background

The rammed earth plate is a plate material whose texture is similar to that of rammed earth wall, and as another technological form of rammed earth wall it is a raw earth improved construction method in which lime and cement concrete are added into raw earth. The rammed earth plate is formed by mixing clay, sand and stones together according to a certain proportion to form an aggregate similar to concrete, pouring the aggregate into a mold, and performing ramming solidification and demolding processes. The assembled ramming earth plate is very convenient and quick to install, the construction period is greatly shortened, and meanwhile, the cost is saved.

The prior rammed earth plate production device has the following problems of 1, low automation degree and low production efficiency in the use process; 2. the ramming effect is poor in the production process, and the defects of the rammed earth plate are easily caused; 3. demoulding is difficult after tamping; 4. adopt manual cutting when cutting the rammed earth semifinished product board, cutting efficiency is low, and influences rammed earth board quality.

In view of this, the present invention is provided.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem who solves lies in overcoming prior art not enough, provides an assembled rammer earth board apparatus for producing, for solving above-mentioned technical problem, the utility model discloses a technical scheme's basic design is:

the utility model provides an assembled rammed earth plate apparatus for producing, includes proportioning bins, first conveyer belt, mixer, second conveyer belt, feed bin, tamping mechanism, mould mechanism and cutting mechanism, be provided with first conveyer belt between proportioning bins and the mixer, first conveyer belt is arranged in carrying the material in the proportioning bins to the mixer, be provided with the second conveyer belt between mixer and the feed bin, the second conveyer belt is arranged in carrying the material after the stirring to the feed bin, the feed bin is used for carrying out the feed to mould mechanism, mould mechanism's top is provided with the tamping mechanism that is arranged in tamping the material in the mould mechanism, cutting mechanism is used for carrying out the cutting mechanism that cuts to the rammed earth plate after tamping.

The tamping mechanism comprises a hanging track, a tamping hydraulic box, a hydraulic rod, a rolling wheel and a tamping hammer, wherein the hanging track is connected with the tamping hydraulic box in a sliding manner, the tamping hydraulic box is provided with two hydraulic rods, and the other end of each hydraulic rod is fixedly connected with the rolling wheel and the tamping hammer.

The utility model discloses a mould mechanism, including fixed die plate, both ends template, connection firmware, movable mould board, fixed block, hydraulic pressure station, hydraulic support, pivot, bottom template, bottom plate track and bottom plate, fixed die plate, both ends template and movable mould board surround into upper end open-ended tamp chamber, the tamp intracavity is filled with the material, be provided with the connection firmware that a plurality of arrays set up in the fixed die plate, the below of bottom template is provided with the bottom plate track that is used for moving it, movable mould board's lateral wall rotates with the bottom plate through the pivot to be connected, movable mould board's lateral wall fixedly connected with fixed block, fixedly connected with hydraulic support on the bottom plate, and the other end that hydraulic support rotates with the lateral wall of fixed block to be connected, the hydraulic pressure station is used for carrying out the fuel feeding to hydraulic support.

Cutting mechanism includes slip track, rammed earth semi-finished product board, vertical fixed stop, horizontal feed track, cutting saw bit, saw bit elevator motor, vertical lift track, saw bit work motor and feed control slider, rammed earth semi-finished product board has been placed to one side of vertical fixed stop, vertical lift track sets up on the slip track, horizontal feed track sets up on vertical lift track, the cutting saw bit sets up on horizontal feed track, feed control slider sets up on the cutting saw bit, saw bit elevator motor is used for controlling the adjustment of cutting saw bit height, saw bit work motor is used for controlling the start-up and the stopping of cutting saw bit.

And a raw material bin and a medicine bin are arranged above the proportioning bin.

And a bin moving track is arranged below the bin.

After the technical scheme is adopted, compared with the prior art, the utility model following beneficial effect has.

The utility model discloses a set up the rammer, rolling wheel etc, earth in with the raw materials storehouse, the admixture in building stones and the medicine storehouse gets into the proportioning bins and prepares burden, raw materials after the batching passes through in the stirring effect entering feed bin of second conveyer belt after the mixer, thereby carry out the continuous feed to the die mechanism, reciprocal tamping of raw materials in the die mechanism under the effect of tamping mechanism, at first, the rammer tamps the mixture under to relatively loose rigidity, the rammer is for controlling the tamping, following is the rolling wheel tamping that closely follows, the tamping effect of rammer plate has been guaranteed, the quality of rammer plate has been improved, and degree of automation is higher, the production efficiency of rammer plate has been improved.

The utility model discloses a set up mould mechanism, when needs die sinking, only need close the hydraulic pressure station for hydraulic pressure supports and loosens, and the movable mould board is loosened in the release, demolishs the fixed die plate, and utilize the bottom plate track to push away the rammed earth wallboard of preparation to semi-manufactured goods workshop can, make the drawing of patterns more convenient, high-efficient, improved the production efficiency of rammed earth board.

The utility model discloses a set up cutting mechanism, start saw bit work motor, the rotation of saw bit work motor drives the rotation of cutting saw bit, adjust the cutting saw bit through the feed control slider and slide on horizontal feed track, the degree of depth of control cutting promptly, saw bit elevator motor control cutting saw bit moves on vertical lift track, thereby the height of adjustment cutting, and move on the slip track through controlling vertical lift track, realized the diversified automatic cutout to rammed earth semi-finished product board, it is more convenient to cut, cutting efficiency is higher, and the quality of cutting has been guaranteed.

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention without limitation. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:

fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic structural view of the mold mechanism of the present invention;

FIG. 3 is a schematic structural view of the tamping mechanism of the present invention;

fig. 4 is a schematic structural diagram of the middle cutting mechanism of the present invention.

In the figure: 1. a raw material bin; 2. a medicine bin; 3. a proportioning bin; 4. a first conveyor belt; 5. a blender; 6. a second conveyor belt; 7. a storage bin; 8. a tamping mechanism; 801. hanging a rail; 802. tamping a hydraulic tank; 803. a hydraulic lever; 804. a rolling wheel; 805. a tamping hammer; 9. a stock bin moving track; 10. a mold mechanism; 1001. fixing the template; 1002. two end templates; 1003. connecting the firmware; 1004. a movable template; 1005. a fixed block; 1006. a hydraulic station; 1007. hydraulic support; 1008. a rotating shaft; 1009. a bottom form; 1010. a floor track; 1011. a base plate; 11. a cutting mechanism; 1101. a sliding track; 1102. tamping a semi-finished soil plate; 1103. a vertical fixed baffle; 1104. a horizontal feed rail; 1105. cutting the saw blade; 1106. a saw blade lifting motor; 1107. a vertical lifting rail; 1108. a saw blade working motor; 1109. feed control slider.

It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept by those skilled in the art with reference to specific embodiments.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments, and the following embodiments are used for illustrating the present invention, but do not limit the scope of the present invention.

As shown in figures 1 to 4, an assembled rammed earth plate production device comprises a proportioning bin 3, a first conveyor belt 4, a stirrer 5, a second conveyor belt 6, a storage bin 7, a tamping mechanism 8, a mold mechanism 10 and a cutting mechanism 11, wherein the first conveyor belt 4 is arranged between the proportioning bin 3 and the stirrer 5, the first conveyor belt 4 is used for conveying materials in the proportioning bin 3 to the stirrer 5, the second conveyor belt 6 is arranged between the stirrer 5 and the storage bin 7, the second conveyor belt 6 is used for conveying the stirred materials to the storage bin 7, the storage bin 7 is used for supplying materials to the mold mechanism 10, the tamping mechanism 8 for tamping the materials in the mold mechanism 10 is arranged above the mold mechanism 10, and the cutting mechanism 11 is used for cutting the tamped rammed earth plate, so that the degree of automation is higher, the demolding is more convenient, and the tamping effect is better, Cutting efficiency is higher, has guaranteed the production efficiency and the production quality of rammed earth board.

The tamping mechanism 8 comprises a hanging track 801, a tamping hydraulic tank 802, two hydraulic rods 803, a rolling wheel 804 and a tamping hammer 805, the hanging track 801 is connected with the tamping hydraulic tank 802 in a sliding mode, the tamping hydraulic tank 802 is provided with the two hydraulic rods 803, the other end of each hydraulic rod 803 is fixedly connected with the rolling wheel 804 and the tamping hammer 805, and by arranging the tamping mechanism 8, firstly, the tamping hammer 805 tamps a relatively loose rigid mixture, the tamping hammer 805 tamps left and right, and then the rolling wheel 804 tamps, and realizes reciprocating tamping through the hanging track 801, so that the tamping effect of the tamping plate is guaranteed, the quality of the tamping plate is improved, the automation degree is higher, and the production efficiency of the tamping plate is improved.

The die mechanism 10 comprises a fixed die plate 1001, two end die plates 1002, connecting fasteners 1003, a movable die plate 1004, a fixed block 1005, a hydraulic station 1006, a hydraulic support 1007, a rotating shaft 1008, a bottom die plate 1009, a bottom plate rail 1010 and a bottom plate 1011, wherein the fixed die plate 1001, the two end die plates 1002 and the movable die plate 1004 define a tamping cavity with an upper end opening, materials are filled in the tamping cavity, a plurality of connecting fasteners 1003 arranged in an array are arranged in the fixed die plate 1001, the bottom plate rail 1010 used for moving the bottom die plate 1009 is arranged below the bottom die plate 1009, the side wall of the movable die plate 1004 is rotatably connected with the bottom plate 1011 through the rotating shaft 1008, the fixed block 1005 is fixedly connected with the side wall of the movable die plate 1004, the hydraulic support 1007 is fixedly connected on the bottom plate 1011, the other end of the hydraulic support 1007 is rotatably connected with the side wall of the fixed block 1005, the hydraulic station 1006 is used for supplying oil to the hydraulic support 1007, and by arranging the die mechanism 10, when the mold is required to be opened, the hydraulic station 1006 is only required to be closed, the hydraulic support 1007 is loosened, the movable mold plate 1004 is released and disassembled, the fixed mold plate 1001 is disassembled, and the rammed earth wallboard manufactured is pushed to a semi-finished product workshop by utilizing the bottom plate rail 1010, so that the demolding is more convenient and efficient, and the production efficiency of the rammed earth plate is improved.

The cutting mechanism 11 comprises a sliding track 1101, a rammed earth semi-finished product plate 1102, a vertical fixed baffle 1103, a horizontal feeding track 1104, a cutting saw blade 1105, a saw blade lifting motor 1106, a vertical lifting track 1107, a saw blade working motor 1108 and a feeding control slider 1109, wherein the rammed earth semi-finished product plate 1102 is placed on one side of the vertical fixed baffle 1103, the vertical lifting track 1107 is arranged on the sliding track 1101, the horizontal feeding track 1104 is arranged on the vertical lifting track 1107, the cutting saw blade 1105 is arranged on the horizontal feeding track 1104, the feeding control slider 1109 is arranged on the cutting saw blade 1105, the saw blade lifting motor 1106 is used for controlling the adjustment of the height of the cutting saw blade 1105, the saw blade working motor 1108 is used for controlling the start and stop of the cutting saw blade 1105, by arranging the cutting mechanism 11, the saw blade working motor 1108 is started, the rotation of the saw blade working motor 1108 drives the cutting saw blade 1105 to rotate, the cutting saw blade 1105 is adjusted to slide on the horizontal feeding track 1104 by the feeding control slider 1109, that is, the cutting depth is controlled, the saw blade lifting motor 1106 controls the cutting saw blade 1105 to move on the vertical lifting track 1107, so that the cutting height is adjusted, and the vertical lifting track 1107 is controlled to move on the sliding track 1101, so that the automatic cutting of the rammed earth semi-finished product plate 1102 in multiple directions is realized, the cutting is more convenient, the cutting efficiency is higher, and the cutting quality is ensured.

The top of proportioning bins 3 is provided with former feed bin 1 and medicine storehouse 2, is convenient for add earth, building stones and admixture in 3 to proportioning bins.

The feed bin 7 is provided with feed bin moving track 9 below, is convenient for carry out reciprocating motion to feed bin 7 to make the feed to mould mechanism 10 more even, efficiency is higher.

During operation, firstly, prepared soil and stone are proportionally placed into a proportioning bin 3 from a raw material bin 1 through a weighing device, diluted additives are proportionally sprayed into raw materials in the proportioning bin 3 from a medicine bin 2, the raw materials in the proportioning bin 3 are conveyed to a stirrer 5 through a first conveying belt 4 to be stirred, the materials are conveyed to a storage bin 7 through a second conveying belt 6 after being uniformly stirred, a storage bin moving track 9 is arranged at the bottom of the storage bin 7, and the stirred mixture is conveyed into a die mechanism 10;

by arranging the tamping mechanism 8, firstly, the tamping hammer 805 tamps a relatively loose rigid mixture, the tamping hammer 805 tamps the mixture in a left-right movement mode, and the tamping roller 804 is used for rolling and tamping the mixture in a following mode, so that the tamping effect of the tamping plate is ensured, the quality of the tamping plate is improved, the automation degree is higher, and the production efficiency of the tamping plate is improved;

by arranging the die mechanism 10, when die opening is needed, only the hydraulic station 1006 needs to be closed, the hydraulic support 1007 is loosened, the movable die plate 1004 is released and loosened, the fixed die plate 1001 is disassembled, and the manufactured rammed earth wallboard is pushed to a semi-finished product workshop by utilizing the bottom plate rail 1010, so that demoulding is more convenient and efficient, and the production efficiency of the rammed earth plate is improved;

through setting up cutting mechanism 11, start saw bit work motor 1108, the rotation of saw bit work motor 1108 drives the rotation of cutting saw bit 1105, adjust cutting saw bit 1105 through feed control slider 1109 and slide on horizontal feed track 1104, the degree of depth of control cutting promptly, saw bit elevator motor 1106 control cutting saw bit 1105 moves on vertical lift track 1107, thereby the height of adjustment cutting, and move on slide track 1101 through controlling vertical lift track 1107, the diversified automatic cutout to rammed earth semi-finished product board 1102 has been realized, it is more convenient to cut, cutting efficiency is higher, and the quality of cutting has been guaranteed.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention has been disclosed with reference to the above preferred embodiment, but not to limit the present invention, any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention still fall within the scope of the present invention.

Claims

1. The assembled rammed earth plate production device is characterized by comprising a proportioning bin (3), a first conveying belt (4), a stirrer (5), a second conveying belt (6), a storage bin (7), a tamping mechanism (8), a mold mechanism (10) and a cutting mechanism (11), wherein the first conveying belt (4) is arranged between the proportioning bin (3) and the stirrer (5), the first conveying belt (4) is used for conveying materials in the proportioning bin (3) to the stirrer (5), the second conveying belt (6) is arranged between the stirrer (5) and the storage bin (7), the second conveying belt (6) is used for conveying the stirred materials to the storage bin (7), the storage bin (7) is used for feeding the mold mechanism (10), the tamping mechanism (8) used for tamping the materials in the mold mechanism (10) is arranged above the mold mechanism (10), the cutting mechanism (11) is used for cutting the tamped soil plate (11).

2. The assembly type rammed earth plate production device according to claim 1, wherein the ramming mechanism (8) comprises a hanging track (801), a ramming hydraulic tank (802), a hydraulic rod (803), a rolling wheel (804) and a ramming hammer (805), the hanging track (801) is slidably connected with the ramming hydraulic tank (802), the ramming hydraulic tank (802) is provided with two hydraulic rods (803), and the other end of the hydraulic rod (803) is fixedly connected with the rolling wheel (804) and the ramming hammer (805).

3. The assembly type rammed earth plate production device according to claim 1, wherein the mold mechanism (10) comprises a fixed mold plate (1001), two end mold plates (1002), connecting fasteners (1003), a movable mold plate (1004), a fixed block (1005), a hydraulic station (1006), a hydraulic support (1007), a rotating shaft (1008), a bottom mold plate (1009), a bottom rail (1010) and a bottom plate (1011), the fixed mold plate (1001), the two end mold plates (1002) and the movable mold plate (1004) enclose a ramming cavity with an upper end opened, the ramming cavity is filled with materials, the fixed mold plate (1001) is internally provided with a plurality of connecting fasteners (1003) arranged in an array, the bottom mold plate (1009) is provided with the bottom rail (1010) used for moving the bottom mold plate, the side wall of the movable mold plate (1004) is rotatably connected with the bottom plate (1011) through the rotating shaft (1008), the side wall fixedly connected with fixed block (1005) of activity template (1004), fixedly connected with hydraulic support (1007) on bottom plate (1011), and the other end of hydraulic support (1007) rotates with the lateral wall of fixed block (1005) and is connected, hydraulic pressure station (1006) are used for supplying oil to hydraulic support (1007).

4. The fabricated rammed earth plate production device according to claim 1, wherein the cutting mechanism (11) comprises a sliding track (1101), a rammed earth semifinished plate (1102), a vertical fixed baffle (1103), a horizontal feeding track (1104), a cutting saw blade (1105), a saw blade lifting motor (1106), a vertical lifting track (1107), a saw blade working motor (1108), and a feeding control slider (1109), the rammed earth semifinished plate (1102) is placed on one side of the vertical fixed baffle (1103), the vertical lifting track (1107) is disposed on the sliding track (1101), the horizontal feeding track (1104) is disposed on the vertical lifting track (1107), the cutting saw blade (1105) is disposed on the horizontal feeding track (1104), the feeding control slider (1109) is disposed on the cutting saw blade (1105), the saw blade lifting motor (1106) is used for controlling the adjustment of the height of the cutting saw blade (1105), the blade work motor (1108) is used to control the start and stop of the cutting blade (1105).

5. The assembly type rammed earth plate production device according to claim 1, wherein a raw material bin (1) and a medicine bin (2) are arranged above the proportioning bin (3).

6. The fabricated rammed earth plate production apparatus according to claim 1, wherein a silo moving rail (9) is provided below the silo (7).