CN214602716U - Automatic welding system for steel templates - Google Patents
Automatic welding system for steel templates Download PDFInfo
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- CN214602716U CN214602716U CN202120489254.XU CN202120489254U CN214602716U CN 214602716 U CN214602716 U CN 214602716U CN 202120489254 U CN202120489254 U CN 202120489254U CN 214602716 U CN214602716 U CN 214602716U
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Abstract
The utility model discloses an automatic welding system for steel templates, which comprises a welding platform, a lifting assembly and a vertical plate pressing assembly; the lifting assembly comprises a mounting plate, wherein a rotating device is arranged on the mounting plate at one end, and a bearing is arranged on the mounting plate at the other end; the bottom of the mounting plate is provided with a first telescopic rod, and the bottom end of the first telescopic rod is provided with a first driving device; the two sides of the mounting plate are provided with a support post; when the first telescopic rod stretches and retracts up and down, the mounting plate can move up and down along the support; the vertical plate pressing assembly comprises a frame, and a longitudinal rod, a transverse rod and a pressing assembly are arranged on the frame; the pressing assembly comprises a first pressing plate and a second pressing plate which are oppositely arranged; the two ends of the frame are respectively provided with a rotating shaft, and the rotating shafts are respectively connected with the first driving device and the bearing. The lifting component of the utility model can turn over and lift the vertical plate pressing component, which is convenient for charging the vertical plate and welding the vertical plate and the steel plate; the pressing assembly can clamp and fix the vertical plate, and welding is facilitated.
Description
Technical Field
The utility model belongs to the technical field of machining, concretely relates to steel form automatic welding system.
Background
The steel template is used for concrete pouring and forming of buildings, has the characteristics of high strength, reusability, strong shock resistance and the like, and is widely applied to the building industry. The steel form is mainly made by welding a bottom steel plate and angle steel (or a vertical plate), and most of the existing steel forms still use the angle steel. The existing steel template mainly adopts manual welding during processing and production, and has the defects of low mechanization degree, high labor intensity of personnel, low processing efficiency and the like. In order to realize the automatic welding production of the steel templates, the inventor develops an automatic welding system, and the vertical plates are used for replacing angle steel to process and produce the steel templates, so that the production efficiency is greatly improved.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic welding system of steel form to solve above-mentioned technical problem.
In order to solve the technical problem, the utility model discloses a following technical scheme:
an automatic welding system for steel templates comprises a welding platform, a lifting assembly and a vertical plate pressing assembly;
the lifting assembly comprises mounting plates arranged at the outer sides of the two ends of the welding platform; the top of the mounting plate at one end is provided with a rotating device, and the other mounting plate is provided with a bearing; a first telescopic rod is arranged at the bottom of the mounting plate, and a first driving device is arranged at the bottom end of the first telescopic rod; the two sides of the mounting plate are provided with support columns; when the first telescopic rod stretches and retracts up and down, the mounting plate can move up and down along the support column; the rotating device arranged on the mounting plate is used for controlling the vertical plate pressing assembly to turn over; the top of the support column on two sides of the same mounting plate is provided with a reinforcing rod for improving the strength of the support column; a fixing plate is arranged between the first telescopic rod and the first driving device, and two sides of the fixing plate are fixed on the support;
the vertical plate pressing assembly comprises a frame, a plurality of longitudinal rods are arranged on the frame, and a plurality of transverse rods are arranged on two adjacent longitudinal rods; the top of the longitudinal rod and/or the cross rod is provided with a pressing assembly, and the pressing assembly comprises a first pressing plate and a second pressing plate which are oppositely arranged; a plurality of vertical plates are arranged on the steel template, and the vertical plates need to be fixed in order to ensure the welding quality; therefore, the vertical rods, the transverse rods and the pressing assembly arranged on the frame can be used for fixing the vertical plates; the distance between the first pressing plate and the second pressing plate just meets the thickness of the vertical plate, so that the vertical plate can be clamped tightly; at the moment, the bottom of the vertical plate is tightly attached to the vertical rod or the horizontal rod; the vertical plate pressing assembly needs to be turned over during welding, so that the top of the vertical plate is tightly attached to the steel plate;
and rotating shafts are respectively arranged at two ends of the frame and are respectively connected with the first driving device and the bearing. After the vertical plate is clamped and fixed by the pressing assembly, the rotating device is started, and drives the rotating shaft to rotate, so that the frame is driven to turn over, and the top of the vertical plate faces downwards; then, the first driving device is started, the first telescopic rod moves downwards, the top of the vertical plate is tightly attached to the steel plate, and the welding robot can conveniently perform welding operation.
Furthermore, limiting plates are arranged at two ends of the welding platform and are at least provided, and the limiting plates are L-shaped steel plates used for being buckled and placed on the welding platform. Because the specification of the vertical plate pressing assembly is fixed, in order to enable the position of the fixed vertical plate connected with the steel plate to meet the design requirement, the position of the steel plate arranged on the welding platform needs to be limited; the limiting plates are L-shaped, are arranged at two ends of the welding platform and are used for clamping the steel plates so as to limit the positions of the steel plates, and therefore the welding quality is guaranteed; the limiting plate can also be in a straight line and is used for limiting the position of the edge of the steel plate when the limiting plate is in a straight line shape; and the limiting plate is used for clamping the angle of the steel plate when the limiting plate is L-shaped.
Furthermore, the welding platform is also provided with a lifting assembly, the lifting assembly comprises a telescopic hole arranged on the welding platform, the bottom of the telescopic hole is provided with a second driving device, and a second telescopic rod is arranged on the second driving device; the second telescopic rod can penetrate through the telescopic hole to move up and down. The steel plate is placed on the welding platform, and the position of the steel plate needs to be finely adjusted sometimes, but the adjustment is difficult if the steel plate is tightly attached to the welding platform; consequently, set up second drive arrangement bottom welded platform, before placing welded platform with the steel sheet, the second telescopic link stretches out telescopic hole, and the second telescopic link is with steel sheet jack-up this moment, and after the position adjustment of steel sheet, rethread second drive arrangement control second telescopic link descends to make the steel sheet stabilize on welded platform, the welding machine operation of being convenient for.
Furthermore, a pressing rod is arranged on the outer side of the first pressing plate, and a pneumatic device is arranged at the tail end of the pressing rod and arranged on the base. Because need ensure the riser firm before with riser and steel sheet welding, consequently, can make the compressing tightly pole flexible through control pneumatic means, make first pressure strip compress tightly on the riser, guarantee going on smoothly of welding jobs.
Furthermore, an adjusting groove is formed in the second pressing plate, and a bottom plate is arranged at the bottom of the second pressing plate; the bottom plate is provided with a screw hole, and the second pressing plate is fixed on the bottom plate through the connecting piece penetrating through the adjusting groove and the screw hole. Because the thickness of the riser that uses can have multiple dimensions, consequently, set up the second pressure strip on the bottom plate, can adjust the position of second pressure strip on the bottom plate through the adjustment tank to adjust the distance of second pressure strip and first pressure strip, satisfy the tight fixed demand of clamp of different specification and dimension risers.
Furthermore, the vertical plate pressing assembly further comprises supporting rods, and the supporting rods are distributed on the tops of the frame, the longitudinal rods and the transverse rods. After the vertical plate is arranged on the vertical plate pressing assembly, the rotating device is started to turn over the vertical plate pressing assembly, and then the first telescopic rod is controlled by the first driving device to move downwards, so that the vertical plate arranged on the vertical plate pressing assembly is attached to a steel plate arranged on the welding platform; in order to facilitate welding, the height of the vertical plate needs to be higher than the height of the first pressing plate, so that the vertical plate does not bear excessive weight pressure, the arranged supporting rod can play a role in supporting the vertical plate pressing assembly, and the vertical plate is reduced from moving or deforming due to the fact that the vertical plate bears larger pressure.
Furthermore, a sliding assembly is arranged below the welding platform and comprises a pulley platform, a pulley rail and a rail fixing frame which are sequentially arranged from top to bottom; the bottom of the pulley platform is provided with pulley walking legs which can load the pulley platform to slide back and forth on the pulley track; the support is arranged at two ends of the pulley platform. Set up welded platform on sliding assembly, enable welded platform and slide along with the coaster platform, can set up a plurality of welded platform and corresponding riser on the coaster platform and compress tightly subassembly, lifting unit etc. in production, send welded platform to welding robot position department through the coaster platform and weld after the completion of feeding to make and feed, weld can go on simultaneously, improved production efficiency.
Furthermore, a limit switch is arranged on the support column, and the limit switch is electrically connected with the first driving device and used for enabling the first driving device to stop rising after the mounting plate touches the limit switch during rising. Set up limit switch on the pillar, when the mounting panel can touch limit switch along with first telescopic link during the higher height that rises, close first drive arrangement through limit switch, prevent that first telescopic link from promoting the high accident that probably appears of mounting panel rise.
The utility model has the advantages that: 1. the lifting assembly arranged in the utility model can lift and turn the vertical plate pressing assembly, so that the vertical plate can be conveniently and rapidly installed on the vertical plate pressing assembly, the vertical plate pressing assembly has the characteristics of rapid charging and stable pressing, the charging efficiency is improved, and the welding quality of the steel template is ensured; 2. The pressing assembly is used through a pneumatic device, so that the pressing rod is stretched and contracted, the first pressing plate is pressed on the vertical plate tightly, the vertical plate is clamped and fixed, and the welding requirement is met; 3. the supporting rod is used for supporting the vertical rod pressing assembly after the vertical rod pressing assembly is turned over, so that the vertical plate is prevented from being subjected to pressure, and the possible dislocation and deformation are avoided, and the welding quality is not influenced; 4. the arranged sliding assembly is convenient for the movement of the welding platform, and a plurality of groups of welding platforms can be arranged on the pulley platform, so that the loading and the welding are carried out simultaneously, and the working efficiency is improved; 5. the limit switch arranged on the strut can prevent the mounting plate from rising too high to cause accidents; the invention can be used together with a welding robot to improve the welding efficiency and realize the automation of production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a right side view of the present invention.
FIG. 4 is a top view of a welding platform.
Figure 5 is a front view of the hold down assembly.
Figure 6 is a top view of the hold-down assembly.
Fig. 7 is a partially enlarged view of a portion a in fig. 2.
Reference numerals: 1-a welding platform, 11-a limiting plate, 12-a pushing and lifting component, 121-a telescopic hole, 122-a second driving device, 123-a second telescopic rod, 2-a lifting component, 21-a mounting plate, 22-a rotating device, 23-a first telescopic rod, 24-a first driving device, 25-a bearing, 26-a support column, 27-a limit switch, 3-a vertical plate pressing component, 31-a frame, 32-a longitudinal rod, 33-a cross rod, 34-a pressing component, 341-a first pressing plate, 342-a second pressing plate, 343-a pressing rod, 344-a pneumatic device, 345-a base, 346-an adjusting groove, 347-a bottom plate, 348-a screw hole, 35-a rotating shaft, 36-a supporting rod and 4-a sliding component, 41-a track fixing frame, 42-a pulley track, 43-a pulley platform and 44-a pulley walking leg.
Detailed Description
In order to facilitate a better understanding of the invention, the following examples are given with reference to the accompanying drawings, which belong to the scope of protection of the invention, but do not limit the scope of protection of the invention.
Examples
An automatic welding system for steel templates is shown in figures 1-3 and 6 and comprises a welding platform 1, a lifting assembly 2 and a vertical plate pressing assembly 3; the lifting component 2 comprises mounting plates 21 arranged at the outer sides of the two ends of the welding platform 1; the top of the mounting plate 21 at one end is provided with a rotating device 22, and the other mounting plate 21 is provided with a bearing 25; a first telescopic rod 23 is arranged at the bottom of the mounting plate 21, and a first driving device 24 is arranged at the bottom end of the first telescopic rod 23; when the first telescopic rod 23 extends and retracts up and down, the mounting plate 21 can move up and down along the support post 26; a mounting seat is arranged between the first driving device and the first telescopic rod and used for fixing the first driving device; the vertical plate pressing component 3 comprises a frame 31, a plurality of longitudinal rods 32 are arranged on the frame 31, and a plurality of cross rods 33 are arranged on two adjacent longitudinal rods 32; the top of the longitudinal rod 32 and/or the transverse rod 33 is provided with a pressing assembly 34, and the pressing assembly 34 comprises a first pressing plate 341 and a second pressing plate 342 which are oppositely arranged; the frame 31 is provided with a rotating shaft 35 at two ends thereof, and the rotating shaft 35 is connected to the first driving device 24 and the bearing 25. A fixing plate is arranged between the first telescopic rod and the first driving device, and two sides of the fixing plate are fixed on the support; the rotating device can use a speed reducing motor, and the first driving device can use an air cylinder; the structure of the struts is in a T-shaped pattern to have higher strength.
As shown in fig. 1 and 4, limiting plates 11 are arranged at two ends of the welding platform 1, at least 1 limiting plate 11 is arranged, and the limiting plates 11 are L-shaped steel plates which are arranged on the welding platform 1 in a buckling manner.
As shown in fig. 1 and 4, the welding platform 1 is further provided with a lifting assembly 12, the lifting assembly 12 includes a telescopic hole 121 disposed on the welding platform 1, a second driving device 122 is disposed at the bottom of the telescopic hole 121, and a second telescopic rod 123 is disposed on the second driving device 122; the second telescopic rod 123 can move up and down through the telescopic hole 121. And the driving means may use a cylinder.
As shown in fig. 1-2 and 4-5, a pressing rod 343 is disposed on the outer side of the first pressing plate 341, and a pneumatic device 344 is disposed at the end of the pressing rod 343; the pneumatic device 344 is disposed on the base 345. The pneumatic device can use a cylinder
As shown in fig. 1-2 and 4-5, the second pressing plate 342 is provided with an adjusting groove 346, and the bottom of the second pressing plate 342 is provided with a bottom plate 347; the bottom plate 347 is provided with a screw hole 348, and the second pressing plate 342 is fixed to the bottom plate 347 by a coupling member passing through the adjustment groove 346 and the screw hole 348.
As shown in fig. 2 and 7, the vertical plate pressing assembly 3 further includes a support rod 36, and the support rod 36 is disposed at the top of the frame 31, the vertical rod 32, and the cross rod 33; the height of the supporting rod is greater than that of the first pressing plate and is the same as that of the used vertical plate.
As shown in fig. 1-3, a sliding assembly 4 is disposed below the welding platform 1, and the sliding assembly 4 includes a pulley platform 43, a pulley rail 42, and a rail fixing frame 41, which are sequentially disposed from top to bottom; the bottom of the pulley platform 43 is provided with a pulley walking leg 44, and the pulley walking leg 44 can load the pulley platform 43 to slide back and forth on the pulley track 42; the struts 26 are disposed at both ends of the trolley platform 43; the sliding component is driven by a motor.
As shown in fig. 2, 3 and 7, the support 26 is provided with a limit switch 27, and the limit switch 27 is electrically connected to the first driving device 24, so that the first driving device 24 can stop rising after the mounting plate 21 touches the limit switch 27 during rising, thereby protecting the normal operation of the device.
In order to facilitate operation and control, a controller can be arranged on the pulley platform and used for controlling the running states of the rotating device, the first driving device, the second driving device, the pneumatic device and the motor.
In this neotype device, the not this neotype improvement point of concrete model of rotating device, first drive arrangement, second drive arrangement, pneumatic means, motor, controller etc. that relate to is not repeated here.
The using method comprises the following steps: pre-processing a vertical plate according to the use requirement; before the system is not used, the vertical plate pressing assembly is arranged upwards; the second telescopic rod penetrates through the telescopic hole. The vertical plate is placed between the first pressing plate and the second pressing plate, and the pressing rod is controlled by the pneumatic device to extend out to press the vertical plate; the vertical plates with different thicknesses can move through the adjusting groove so as to adjust the distance between the second pressing plate and the first pressing plate, and the fixing requirements of the vertical plates with different thicknesses are met; repeating the operation to install and fix the vertical plate on the vertical plate pressing component in a transverse and longitudinal direction; place the steel sheet on welded platform, the second telescopic link is pushing against the steel sheet this moment, has adjusted the position of steel sheet, then control second drive arrangement makes the second telescopic link downstream, and the steel sheet whereabouts is to the platform this moment on, the limiting plate is hugged closely to the steel sheet side to block the steel sheet.
Controlling the rotating device to turn over the vertical plate pressing assembly, so that the top of the vertical plate faces downwards and directly faces the lower steel plate; the first driving device is controlled to enable the first telescopic rod to move downwards to the top of the vertical plate to be tightly attached to the steel plate, the supporting rod arranged at the moment can support the vertical plate pressing assembly, and the vertical plate is prevented from being dislocated and deformed due to the fact that the vertical plate is subjected to the gravity of the vertical plate pressing assembly.
A sliding assembly is arranged below the welding platform, and the pulley platform can slide back and forth along the pulley track by driving the pulley walking legs through a motor; after the charging of the vertical plate and the steel plate is finished, a motor arranged below the pulley platform can be started, and the pulley walking legs are driven to move through the motor, so that the vertical plate and the steel plate to be welded are moved to the position of a welding robot, and the welding operation is convenient to carry out; the pulley platform is provided with a plurality of welding platforms which can simultaneously carry out charging and welding operation, so that the efficiency is improved.
During welding, the welding robot is started, the positions where the opposite plates are connected with the steel plate are welded, and welding is performed according to the sequence from inside to outside during welding, so that the deformation of the steel template caused by expansion with heat and contraction with cold is avoided. After the welding is accomplished, close welding robot, control pneumatic means makes first pressure strip loosen from the riser, and control first drive arrangement makes first telescopic link upwards remove along the pillar to compress tightly the subassembly with the riser and rise, be convenient for take out welded steel form, then can carry out the next welding operation again.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising" is used to specify the presence of stated elements, but not to preclude the presence or addition of additional like elements in a process, method, article, or apparatus that comprises the stated elements.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. An automatic welding system for steel templates is characterized by comprising a welding platform (1), a lifting assembly (2) and a vertical plate pressing assembly (3);
the lifting assembly (2) comprises mounting plates (21) arranged on the outer sides of two ends of the welding platform (1); one end of the mounting plate (21) is provided with a rotating device (22), and the other mounting plate (21) is provided with a bearing (25); a first telescopic rod (23) is arranged at the bottom of the mounting plate (21), and a first driving device (24) is arranged at the bottom end of the first telescopic rod (23); both sides of the mounting plate (21) are provided with a support column (26); when the first telescopic rod (23) stretches and retracts up and down, the mounting plate (21) can move up and down along the support column (26);
the vertical plate pressing assembly (3) comprises a frame (31), a plurality of longitudinal rods (32) are arranged on the frame (31), and a plurality of transverse rods (33) are arranged on two adjacent longitudinal rods (32); a pressing assembly (34) is arranged on the longitudinal rod (32) and/or the transverse rod (33), and the pressing assembly (34) comprises a first pressing plate (341) and a second pressing plate (342) which are oppositely arranged;
and rotating shafts (35) are respectively arranged at two ends of the frame (31), and the rotating shafts (35) are respectively connected with the first driving device (24) and the bearing (25).
2. The automatic welding system for the steel templates as claimed in claim 1, wherein limiting plates (11) are arranged at two ends of the welding platform (1), at least 1 limiting plate (11) is arranged, and the limiting plates (11) are L-shaped steel plates which are arranged on the welding platform (1) in a buckling mode.
3. The automatic welding system for the steel templates as claimed in claim 2, wherein a lifting assembly (12) is further arranged on the welding platform (1), the lifting assembly (12) comprises a telescopic hole (121) arranged on the welding platform (1), a second driving device (122) is arranged at the bottom of the telescopic hole (121), and a second telescopic rod (123) is arranged on the second driving device (122); the second telescopic rod (123) can penetrate through the telescopic hole (121) to move up and down.
4. The steel form automated welding system of claim 1, characterized in that a pressing rod (343) is provided on the outer side of the first pressing plate (341), and a pneumatic device (344) is provided at the end of the pressing rod (343); the pneumatic device (344) is arranged on the base (345).
5. The steel form automated welding system of claim 4, wherein the second pressing plate (342) is provided with an adjusting groove (346), and the bottom of the second pressing plate (342) is provided with a bottom plate (347); the bottom plate (347) is provided with a screw hole (348), and the second pressing plate (342) is fixed on the bottom plate (347) through a connecting piece passing through the adjusting groove (346) and the screw hole (348).
6. The steel formwork automated welding system of claim 5, wherein the riser pressing assembly (3) further comprises support rods (36), and the support rods (36) are distributed on the tops of the frame (31), the longitudinal rods (32) and the cross rods (33).
7. The steel form automatic welding system according to any one of claims 1 to 6, characterized in that a sliding assembly (4) is arranged below the welding platform (1), and the sliding assembly (4) comprises a trolley platform (43), a trolley rail (42) and a rail fixing frame (41) which are arranged from top to bottom in sequence; a pulley walking leg (44) is arranged at the bottom of the pulley platform (43), and the pulley walking leg (44) can load the pulley platform (43) to slide back and forth on the pulley track (42); the struts (26) are disposed at both ends of the tackle platform (43).
8. An automatic welding system for steel templates as claimed in claim 7, characterized in that the supporting column (26) is provided with a limit switch (27), the limit switch (27) is electrically connected with the first driving device (24) and is used for stopping the first driving device (24) after the mounting plate (21) touches the limit switch (27) during the ascending process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120489254.XU CN214602716U (en) | 2021-03-08 | 2021-03-08 | Automatic welding system for steel templates |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120489254.XU CN214602716U (en) | 2021-03-08 | 2021-03-08 | Automatic welding system for steel templates |
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| CN214602716U true CN214602716U (en) | 2021-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120489254.XU Active CN214602716U (en) | 2021-03-08 | 2021-03-08 | Automatic welding system for steel templates |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996982A (en) * | 2021-12-17 | 2022-02-01 | 贵阳淦鑫钢模制造有限公司 | Walking type tracking welding device for steel die |
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2021
- 2021-03-08 CN CN202120489254.XU patent/CN214602716U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996982A (en) * | 2021-12-17 | 2022-02-01 | 贵阳淦鑫钢模制造有限公司 | Walking type tracking welding device for steel die |
| CN113996982B (en) * | 2021-12-17 | 2024-05-28 | 贵阳淦鑫钢模制造有限公司 | Walking type tracking welding device for steel die |
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