Accurate control device for saw cutting feed speed
Technical Field
The utility model relates to a sawing machine saw cuts controlling means especially relates to a saw cuts accurate controlling means of feed rate, belongs to strap sawing machine technical field.
Background
The metal band sawing machine is mainly used for sawing alloy structural steel, medium carbon steel, low alloy steel, heat-resisting steel SKT of touching, high alloy buddha's warrior attendant, special alloy steel and stainless steel, bearing steel, acid-resistant steel, various metal materials such as straightening steel, saw cut the speed of feeding usually unfixed at the in-process that uses, make and cause the cutter to destroy easily, carry out the mode through artifical range estimation in addition and can make the operator concentrate the spirit for a long time, long-time concentrated spirit can be tired with higher speed, thereby reduce work efficiency, consequently, it has very important realistic meaning to study the accurate controlling means of saw cut feeding speed that the practicality is higher.
SUMMERY OF THE UTILITY MODEL
The utility model discloses mainly be to the technical problem that prior art exists, provide an accurate controlling means of saw cutting feed rate.
The purpose of the utility model is mainly realized by the following scheme:
the utility model provides a saw cut accurate controlling means of feed speed, includes lathe bed and controller, saw cutting mechanism and the transport mechanism of setting on the lathe bed, the controller includes operating panel, saw cutting mechanism includes the saw roof beam, is used for controlling the driving motor that the saw roof beam reciprocated and installs the subassembly of saw cutting on the saw roof beam, transport mechanism includes conveying frame and movable mounting the inside transfer roller of conveying frame, still be provided with on the lathe bed and be used for detecting the regulation and control subassembly that feeds of saw cutting subassembly, it sets up the first guide post in saw roof beam both sides including the symmetry to feed regulation and control subassembly, first guide post fixed mounting is at the top of lathe bed, and the vertical guide way that is provided with in middle part of first guide post, and the inside wall of one of them first guide post is vertical to be equipped with the magnetic grid chi.
Preferably, a support table is installed on the left side of the top of the bed body, and the operation panel is fixed on the support table.
Preferably, supporting legs are fixedly mounted at four corners of the bottom of the lathe bed.
Preferably, the driving motor is vertically upwards and fixedly mounted at the top of the bed body, a threaded rod is connected to an output shaft of the driving motor, a threaded hole matched with the threaded rod is formed in the saw beam, and the driving motor drives the threaded rod to rotate so as to realize the lifting movement of the saw beam.
Preferably, a second guide column is further arranged on the machine body, penetrates through the saw beam and is provided with a limiting plate at the end.
Preferably, the sawing assembly comprises a saw blade tensioning device mounted on the saw beam and a saw blade connected to the saw blade tensioning device.
As preferred, saw blade overspeed device tensioner includes first pneumatic cylinder, fixed plate, movable support, fixed bolster, initiative saw dish and driven saw dish, the lower part level of saw roof beam is equipped with the downward spout of opening, the vertical setting of fixed plate is in the spout, and one side horizontal installation that the fixed plate kept away from the movable support has first pneumatic cylinder, the flexible end of first pneumatic cylinder passes the fixed plate and transfers leg joint, the upper end of movable support slides and sets up in the slide rail at spout top, and the lower extreme of movable support rotates installs the initiative saw dish, the fixed bolster is installed in the bottom of saw roof beam, and the lower extreme of fixed bolster rotates installs driven saw dish, the outside cover of initiative saw dish and driven saw dish has the saw blade.
Preferably, clamping mechanisms for clamping the workpiece to be processed are further arranged on two sides of the conveying frame.
Preferably, the clamping mechanism comprises two longitudinal displacement blocks which are symmetrically arranged, displacement plates are arranged on the two longitudinal displacement blocks, a second hydraulic cylinder is arranged on each displacement plate, the telescopic ends of the two second hydraulic cylinders are oppositely arranged, and the telescopic ends of the two second hydraulic cylinders are connected with the clamping seats.
Preferably, the inner side of the clamping seat is arc-shaped, a layer of rubber pad is arranged on the arc-shaped surface of the clamping seat, and vertical convex ribs are arranged on the surface of the rubber pad.
Therefore, the utility model discloses possess following advantage:
(1) the utility model can detect and feed back the feeding condition of saw cutting of the saw beam and display the feeding condition on the control panel in real time through the arranged feeding adjustment control component, so that an operator can know the saw cutting feeding condition conveniently;
(2) the utility model can smoothly adjust the distance between the driving saw disc and the driven saw disc through the saw blade tensioning device arranged on the saw beam, thereby adjusting the tightness of the saw blade;
(3) the utility model discloses a clamping mechanism of setting in conveying frame both sides for the firm remain stable of attacking that needs saw cut, security when having improved saw cutting and saw cutting precision do benefit to going on smoothly of saw cutting operation, have improved the work efficiency of sawing machine simultaneously greatly.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a schematic structural view of the first guide post of the present invention.
Illustration of the drawings: 1-a lathe bed, 2-a controller, 3-an operation panel, 4-a saw beam, 5-a driving motor, 6-a conveying frame, 7-a conveying roller, 8-a first guide column, 9-a guide groove, 10-a magnetic grid ruler, 11-a supporting table, 12-a supporting foot, 13-a threaded rod, 14-a threaded hole, 15-a second guide column, 16-a limiting plate, 17-a saw blade, 18-a first hydraulic cylinder, 19-a fixing plate, 20-a moving support, 21-a fixing support, 22-a driving saw disc, 23-a driven saw disc, 24-a sliding chute, 25-a longitudinal displacement block, 26-a displacement plate, 27-a second hydraulic cylinder and 28-a clamping seat.
Detailed Description
The technical solution of the present invention is further specifically described below by way of specific embodiments and with reference to the accompanying drawings. It is to be understood that the practice of the present invention is not limited to the following examples, and that any modifications and/or changes in form made to the present invention are intended to fall within the scope of the present invention.
In the utility model, all parts and percentages are weight units, and the adopted equipment, raw materials and the like can be purchased from the market or commonly used in the field if not specified. The methods in the following examples are conventional in the art unless otherwise specified. The components or devices in the following examples are, unless otherwise specified, standard parts or parts known to those skilled in the art, the structure and principle of which are known to those skilled in the art through technical manuals or through routine experimentation.
Example 1:
as shown in figure 1, the utility model provides a technical proposal, a saw cutting feed speed accurate control device, which comprises a machine body 1, a controller 2 arranged on the machine body 1, a saw cutting mechanism and a transmission mechanism, the controller 2 comprises an operation panel 3, the saw cutting mechanism comprises a saw beam 4, a driving motor 5 for controlling the saw beam 4 to move up and down and a saw cutting assembly arranged on the saw beam 4, the conveying mechanism comprises a conveying frame 6 and a conveying roller 7 movably arranged in the conveying frame 6, the lathe bed 1 is also provided with a feed adjusting and controlling component for detecting the feed amount of the sawing component, the feed adjusting and controlling assembly comprises first guide columns 8 symmetrically arranged at two sides of the saw beam 4, the first guide columns 8 are fixedly arranged at the top of the machine body 1, and the middle part of first guide post 8 is vertical to be provided with guide way 9, and the inside wall of one of them first guide post 8 is vertical to be equipped with magnetic grid chi 10.
Example 2:
as shown in fig. 1 and 2, the utility model provides another kind of technical scheme, a saw cut accurate controlling means of feed rate, including lathe bed 1 and controller 2, saw cutting mechanism and the transport mechanism of setting on lathe bed 1, the bottom four corners fixed mounting of lathe bed 1 has supporting legs 12.
The controller 2 comprises an operation panel 3, a support table 11 is installed on the left side of the top of the lathe bed 1, and the operation panel 3 is fixed on the support table 11.
The sawing mechanism comprises a sawing beam 4, a driving motor 5 and a sawing component, wherein the driving motor 5 is used for controlling the sawing beam 4 to move up and down, the sawing component is installed on the sawing beam 4, the driving motor 5 adopts a stepping motor, the driving motor 5 is vertically upward and is fixedly installed at the top of the lathe bed 1, a threaded rod 13 is connected onto an output shaft of the driving motor 5, a threaded hole 14 matched with the threaded rod 13 is formed in the sawing beam 4, and the driving motor 5 drives the threaded rod 13 to rotate so as to realize the lifting movement of the sawing beam 4; the lathe bed 1 is further provided with a second guide column 15, the second guide column 15 penetrates through the saw beam 4, and the end part of the second guide column is provided with a limiting plate 16.
Still be provided with on lathe bed 1 and be used for detecting the feed rate of sawing the subassembly and feed the regulation control subassembly, as shown in fig. 3, feed the regulation control subassembly and include that the symmetry sets up the first guide post 8 at saw roof beam 4 both sides, first guide post 8 fixed mounting is at the top of lathe bed 1, and the vertical guide way 9 that is provided with in middle part of first guide post 8, the inside wall of one of them first guide post 8 is vertical to be equipped with magnetic grid chi 10.
Transport mechanism is including conveying frame 6 and movable mounting 6 inside transfer roller 7 of conveying frame, the both sides of conveying frame 6 still are provided with the clamping mechanism who is used for pressing from both sides tight by the processing work piece, specific clamping mechanism includes the vertical displacement piece 25 that two symmetries set up, all install displacement plate 26 on two vertical displacement pieces 25, be equipped with the spout on the vertical displacement piece, the displacement plate slides and sets up in the spout of vertical displacement plate, all install second pneumatic cylinder 27 on every displacement plate 26, the flexible end of two second pneumatic cylinders 27 sets up relatively, and the flexible end of two second pneumatic cylinders 27 is connected with and presss from both sides tight seat 28, the inboard that presss from both sides tight seat 28 is the arc, and be equipped with the one deck rubber pad on the arcwall face of pressing from both sides tight seat 28, the surface of rubber pad is provided with vertical protruding muscle.
The sawing assembly comprises a saw blade tensioning device mounted on the saw beam 4 and a saw blade 17 connected to the saw blade tensioning device, the saw blade tensioning device consists of a first hydraulic cylinder 18, a fixing plate 19, a movable bracket 20, a fixed bracket 21, a driving saw disc 22 and a driven saw disc 23, a sliding groove 24 with a downward opening is horizontally arranged at the lower part of the saw beam 4, the fixing plate 19 is vertically arranged in the sliding groove 24, and one side of the fixed plate 19, which is far away from the movable support 20, is horizontally provided with a first hydraulic cylinder 18, the telescopic end of the first hydraulic cylinder 18 penetrates through the fixed plate 19 to be connected with the transfer support, the upper end of the movable support 20 is slidably arranged in a slide rail at the top of the slide groove 24, the lower end of the movable support 20 is rotatably provided with a driving saw disc 22, the fixed support 21 is arranged at the bottom of the saw beam 4, the lower end of the fixed support 21 is rotatably provided with a driven saw disc 23, and saw blades 17 are sleeved outside the driving saw disc 22 and the driven saw disc 23.
The utility model provides a pair of saw cut accurate controlling means of feed rate, at first the top of conveying frame will be put into by the processing work piece, then operation clamping mechanism fixes by the processing work piece, then the rate of tension through first pneumatic cylinder adjustment saw blade, the last drive initiative saw disc saw cuts, saw cut the in-process saw beam and can be detected the lift displacement by the magnetic grid chi when following first guide post oscilaltion, the magnetic grid chi with displacement information transmission for on the controller and show on control panel, the operator can saw cut thickness and speed through the data input that shows on the panel, reach saw cut feed rate's accurate control.
It should be understood that this example is for illustrative purposes only and is not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.