CN201329448Y - Inside diameter slicer with multiple knife heads - Google Patents

Inside diameter slicer with multiple knife heads Download PDF

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Publication number
CN201329448Y
CN201329448Y CNU2008201709477U CN200820170947U CN201329448Y CN 201329448 Y CN201329448 Y CN 201329448Y CN U2008201709477 U CNU2008201709477 U CN U2008201709477U CN 200820170947 U CN200820170947 U CN 200820170947U CN 201329448 Y CN201329448 Y CN 201329448Y
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China
Prior art keywords
lifting
cutting
elevating
workbench
diameter slicer
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Expired - Fee Related
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CNU2008201709477U
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Chinese (zh)
Inventor
陈厚樟
邱克俭
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陈厚樟
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Priority to CNU2008201709477U priority Critical patent/CN201329448Y/en
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Publication of CN201329448Y publication Critical patent/CN201329448Y/en
Anticipated expiration legal-status Critical
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Abstract

An inside diameter slicer with multiple knife heads comprises a cutting cutter head driven by a main motor, a horizontal moving worktable driven by a stepping motor or a hand wheel, a clamping apparatus, a microcomputer control system, and a lifting mechanism vertical to the horizontal direction, wherein, the clamping apparatus, the microcomputer control system and the lifting mechanism are arranged on a worktable. Objects fixed on the worktable are horizontally moved to an inside diameter cutting cutter head, and driven by the lifting mechanism to conduct the vertical lifting movement. The inside diameter slicer changes the cutting in the transverse movement of the worktable of the regular inside diameter slicer to the cutting in the lifting movement, adopts a middle column box to drive a left worktable and a right worktable, utilizes the mechanical vibration complementation of double heads to stably and effectively improve the working efficiency and quality, and reduces the occupied area of a machine. The utility model improves the production efficiency by more than two times under the condition of the same mechanical volume. Since the change of the cutting orbit improves the cutting speed and avoids the material falling, the rate of finished products and the cutting quality are greatly improved. The main motor, control apparatuses, a frame, a protection and the like are used in common by double tables. Furthermore, the utility model reduces the labor cost, the number of operation workers, as well as the labor intensity.

Description

Multi-cutter head inside diameter slicer
Technical field
The utility model relates to inside diameter slicer, particularly a kind of multi-cutter head inside diameter slicer of perpendicular cuts.
Background technology
Inside diameter slicer is the special equipment that is used for cutting crisp hardmetal or nonmetallic materials, general 502 glue that adopt of its workpiece are bonded on the charging plate, again charging plate is contained on the charging anchor clamps and cuts, because workpiece material hardness is uneven or bonding firm inadequately, reasons such as mechanical oscillation, often cause material, not only the qualification rate of finished product is cut in influence, but also can damage machine, causes the generation of fire, and, make processing cost high by above-mentioned reason reduction cutting speed.CN2688423Y proposes a kind of inside diameter slicer of a plurality of section working heads, and it adopts same support, the design of planker, the servo a plurality of section working heads of workbench down, improves cutting efficiency.Though this structure can improve cutting efficiency, the quality of cutting can not improve, because its cutting method still adopts traditional transverse cuts, the finished product after the cutting still can fall material because of transverse cuts, can't improve the yield rate of cutting.And owing to adopt same support, planker and the work of the servo a plurality of section head of workbench down, it is big that it regulates labour intensity, and degree of regulation is not high, can influence the raising of yield rate yet.
Summary of the invention
The technical problems to be solved in the utility model is low at present inside diameter slicer structure influence cutting efficiency, and the low Universal Problems of cutting yield rate designs a kind of slicer that improves cutting efficiency and yield rate.
The utility model solves the problems of the technologies described above with following design and method, multi-cutter head inside diameter slicer, it comprises the cutter plate by main driven by motor, the workbench that moves horizontally by stepper motor or handwheel drive, be located at clamping utensil and Control System of Microcomputer on the workbench, it is characterized in that workbench is provided with the elevating mechanism with horizontal vertical, be fixed tightly in object on the workbench be moved horizontally in the circle cutter plate, driven by elevating mechanism and making vertical displacement movement.
Elevating mechanism described in the utility model comprises lifting stepper motor, lifting shaft coupling, lifting supporting plate, elevating screw nut, elevating screw and adjustment nut and riser guide, the lifting step motor shaft is connected with elevating screw with the lifting shaft coupling by the lifting supporting plate, by the elevating screw vertical displacement movement, drive workbench and vertically move up and down.
The utility model is loaded onto on the slicer frame to be furnished with cutter plate by two of a main driven by motor and to make circular motion, drive the workbench and the clamping utensil that are located at column case both sides by a lifting stepper motor and do elevating movement, make rise cutting and decline withdrawing, continuously finish the stable work of accurately cutting.
The utility model is changed into the elevating movement mode by conventional inside diameter slicer table crosswise movement cutting and is cut, with two workbench about the drive of middle standing pillar case, utilize the mechanical oscillation complementation of double end, steadily effectively increase work efficiency and quality, reduce the machine floor space, reduce production costs.
The beneficial effect of above-mentioned design is: enhance productivity more than one times on identical mechanical volume; Because the change of cutting track has improved cutting speed and has prevented from material from greatly to improve yield rate, drive the double-pole dish by a main motor by two V-belts, the vibration complementarity principle has reduced machine vibration, improves cut quality; Reduced the machine manufacturing cost, two platforms such as main motor, control apparatus, frame, protective cover are shared; Reduce processing cost, reduced operator and labour intensity.
Description of drawings
Fig. 1 is cellular construction figure of the present utility model.
Fig. 2 is a kind of embodiment double-pole dish inside diameter slicer vertical view of the present utility model
Fig. 3 is the elevator structure figure in the middle standing pillar case.
Fig. 4 is the left view of Fig. 2.
Fig. 5 is the right view of Fig. 2.
Fig. 6 is hydraulic pressure (pneumatic) elevator structure figure.
The specific embodiment
The slim tension blade sheet cutting of the stainless steel that the inside diameter slicer utilization is rotated at a high speed hard brittle material, force cooling, lubricated and chip removal at cut place spray cooling-lubricant, the workpiece feeding relies on drive motors to realize permanent tension force feeding, index feed is by the accurate feeding of height segmentation stepper motor, and cutting thickness and precision are carried out full-automatic loop control by PC.Cutting off machine comprises column case 9, workbench 11, feed arrangement, elevating mechanism, cutting transmission device, cooling system and automatic control system.Shown in Fig. 1~2, establish a column case 9 at casing 31 1 ends, left and right sides workbench 11 is established in column case both sides, left and right sides workbench is established a feed arrangement.Establish vertical lifting mechanism in the middle of the column case 9.Casing 31 other ends are established spindle gearing, and it is driven the dress cutterhead by the main shaft in the principal post case 65 respectively by two V-belts 3 and rotated at a high speed by main motor 1 power belt dish 2, and rotating speed is 3200 rev/mins.
Figure 3 shows that the vertical lifting mechanism that is located at column case 9 centres, comprise lifting stepper motor 28, lifting shaft coupling 33, lifting supporting plate 18, elevating screw nut 30, lifting ball screw 29 and adjust nut 34.Lifting stepper motor 28 is connected with lifting ball screw 29 by lifting shaft coupling 33, lifting supporting plate 18 is fixed on the elevating screw nut 30 and is connected with lifting ball screw 20, and lifting supporting plate 18 is connected with left and right sides table rest 12 and drives 11 risings of left and right sides workbench or decline.Column case 9 left and right sides are established two riser guides 10 that limit the elevating mechanism perpendicularity respectively, direction vertical lifting or decline that left and right sides table rest 12 limits along riser guide 10.Rotating lifting ball screw 29 by lifting stepper motor 28 by shaft coupling 33 makes the ball screw nut 30 on ball screw rise or descend, being connected in supporting plate 18 on the ball screw rises left and right sides table rest 12 or drops to assigned address, adjust nut 34 and long and cap 35, the gravity that will be suspended on both sides by plane bearing 36 bears in middle standing pillar case 9 and top, and micro-position is adjusted.
The table traverse device comprises calibration stepper motor 23, laterally sliding screw 21, cross lead screw nut 24, cross lead screw rear stay plate 25 and laterally adjust the base portion that nut 27, lateral adjustments feed screw nut are fixed on left and right sides workbench, calibration stepper motor 23 or hand the wheel for 16 whens work drive workbench and do horizontal stepping and move and drive the shifting sledge 13 that is installed on the table rest 12 and laterally move.Dress left and right sides workbench 11 and adjustable self-contained flitch 20 on the slide rail 13.Load onto the charging plate 19 that glues material during work, shake or moved by automatic minute yardstick mechanism of the automatic control system of this machine that left and right sides workbench 11 need to be done or reach retreats by handwheel 16, size is observed scale 14 and dial 15 is followed rotation, and revolution 1 circle is 1mm.
Automatic minute yardstick mechanism of vertical lifting mechanism of the present utility model and horizontal cross mobile device realizes control automatically by micro computer, comprises that PC cyclelog, input operation dish, display screen, drive motors and travel switch form automatic cyclic control system.By PC instruction or shake handwheel 16, yardstick rotary screw rod nut 24 drives nut seats 26 on demand, passes to the left and right sides workbench 11 and the skid bed 20 that are installed on the top shifting sledge 13 and moves.
Column case shown in Figure 49 both sides are provided with workbench casing 31 respectively, establish hand-operated feed handwheel 16 and calibration stepper motor 23 on each workbench casing respectively.Shake handwheel 16 band dividing screws 21 actions, calibration feeds motor 23 and starts also to drive and promote charging plates 20 by transverse wire pole socket 22 and feed screw nut 26, dividing screw's 21 actions and advance or retreat.Drive the perpendicularity rise and fall that left and right sides workbench case is limited along 2 riser guides 10 with the one set of lifting mechanism in the principal post case 9 equally.
Fig. 5 represents that a main motor 1 drives belt pulley 2, belt 3 by two V-arrangement settings drives 2 main shaft belt pulleys 4 and makes and be located on the same casing 31 two cutter plates 6 and do rotation cutting at a high speed, two cutter plate rotations of a main driven by motor, can make vibration harmonics reduce Oscillation Amplitude, improve cutting accuracy.
Fig. 6 represents that vertical lifting mechanism of the present utility model can adopt hydraulic pressure or air pressure lifting device, and the elevating mechanism that oil cylinder or steam-cylinder piston are formed rises workbench or descends, and finishes perpendicular cuts work.Fig. 6 is the elevating mechanism that rises or descend with hydraulic pressure or pneumatic work, in middle standing pillar case 9, set firmly a fixed oil cylinder or cylinder 37, by advancing to rise oilhole 39 oil-feeds or gas, decline oilhole (pore) 38 fuel-displaced (gas), the cylinder inner carrier is upwards moved promotion piston rod 40, the lifting supporting plate 18 that is connected on the piston rod 40 is risen.Otherwise, oil (gas) hole 38 oil-feeds (gas), oil (gas) hole 39 fuel-displaced (gas), lifting supporting plate 18 descends, and finishes the oscilaltion function.The adjustment nut 34 on top screws in to piston rod 40 interior owing to packing ring 42 blocks on middle standing pillar 9 to do the adjustment of micro-position by screw rod 41.
Cutting method below in conjunction with Fig. 2~4 summary double-pole head inside diameter slicers:
A, the off-the-shelf object that is cut is placed on the workbench and is fixedly clamped, object is gluing in liner and be fixed on the clamping plate;
B, regulate the cutting machine level by designing requirement and feed size and speed, perpendicular cuts size and speed start horizontal stepper motor, in the working level direction is pushed in the circle cutter plate;
C, startup cutting motor and vertical lift motor make workbench rise by desin speed, limit rising edge cut workpiece;
D, vertical lifting stop and cutting is finished, the lifting motor counter-rotating, and workbench drops to low level, finishes once cutting.
Above-mentioned cutting method is at the inside diameter slicer of hand-operated feed or other multitool heads, or in the hydraulic lifting apparatus, except preparing have different base programs constant with adjustment work, all is the traditional transverse cuts mode of employing limit rising edge cutting mode replacement.This method has remarkable result to improving product quality and production efficiency, and obviously reduces the machine-building cost.

Claims (5)

1, multi-cutter head inside diameter slicer, it comprises the cutter plate by main driven by motor, the workbench that moves horizontally by stepper motor or handwheel drive, be located at clamping utensil and Control System of Microcomputer on the workbench, it is characterized in that workbench is provided with the elevating mechanism with horizontal vertical, the object that is fixed tightly on the workbench is moved horizontally in the interior circle cutter plate, driven by elevating mechanism and makes vertical displacement movement.
2, multi-cutter head inside diameter slicer according to claim 1, it is characterized in that described elevating mechanism comprises lifting stepper motor (28), lifting shaft coupling (33), lifting supporting plate (18), elevating screw nut (30), lifting ball screw (29) and adjustment nut (34), lifting stepper motor (28) axle is connected with lifting ball screw (29) by lifting shaft coupling (33), lifting supporting plate (18) is fixed on elevating screw nut (30) and upward is connected with lifting ball screw (29), and lifting supporting plate (18) is connected with left and right sides table rest (12) and drives left and right sides workbench (11) rising or decline.
3, multi-cutter head inside diameter slicer according to claim 1 is characterized in that described elevating mechanism is located in the middle of the column case (9), and two riser guides (10) that limit elevating mechanism lifting perpendicularity are established in column case (9) left and right sides.
4, multi-cutter head inside diameter slicer according to claim 1 is characterized in that elevating mechanism is the lifting device of being made up of oil cylinder or cylinder piston.
5, multi-cutter head inside diameter slicer according to claim 1 is characterized in that main motor (1) drives left and right sides cutter plate by both sides V belt pulley and rotates.
CNU2008201709477U 2008-12-24 2008-12-24 Inside diameter slicer with multiple knife heads Expired - Fee Related CN201329448Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201709477U CN201329448Y (en) 2008-12-24 2008-12-24 Inside diameter slicer with multiple knife heads

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201709477U CN201329448Y (en) 2008-12-24 2008-12-24 Inside diameter slicer with multiple knife heads

Publications (1)

Publication Number Publication Date
CN201329448Y true CN201329448Y (en) 2009-10-21

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Family Applications (1)

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Country Status (1)

Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101885085A (en) * 2010-06-07 2010-11-17 谢展鹏 Inside diameter slicer and flexible automatic feeding device thereof
CN101444933B (en) * 2008-12-24 2012-02-01 陈厚樟 Multi-cutter head inside diameter slicer
CN104533059A (en) * 2014-11-28 2015-04-22 芜湖银星汽车零部件有限公司 Special winding cutting device for dismounting
CN105689782A (en) * 2016-02-03 2016-06-22 建德市港联机械设备有限公司 Two-way inner circular slicing machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101444933B (en) * 2008-12-24 2012-02-01 陈厚樟 Multi-cutter head inside diameter slicer
CN101885085A (en) * 2010-06-07 2010-11-17 谢展鹏 Inside diameter slicer and flexible automatic feeding device thereof
CN104533059A (en) * 2014-11-28 2015-04-22 芜湖银星汽车零部件有限公司 Special winding cutting device for dismounting
CN105689782A (en) * 2016-02-03 2016-06-22 建德市港联机械设备有限公司 Two-way inner circular slicing machine
CN105689782B (en) * 2016-02-03 2018-06-19 建德市港联机械设备有限公司 A kind of two-way inside diameter slicer

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GR01 Patent grant
EXPY Termination of patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091021

Termination date: 20141224