CN214572767U

CN214572767U - Energy-saving and efficiency-increasing system of setting machine

Info

Publication number: CN214572767U
Application number: CN202120625247.8U
Authority: CN
Inventors: 沈兴良; 高梅林; 潘李正; 金如苗; 杨军; 张峰
Original assignee: Shaoxing Keqiao Jiayu Xingteng Dyeing And Finishing Co ltd
Current assignee: Shaoxing Keqiao Jiayu Xingteng Dyeing And Finishing Co ltd
Priority date: 2021-03-26
Filing date: 2021-03-26
Publication date: 2021-11-02
Anticipated expiration: 2031-03-26

Abstract

An energy-saving and efficiency-increasing system of a setting machine belongs to the technical field of setting machine equipment; comprises a shell, an operation groove is arranged at the top of the shell, a placing plate is fixedly arranged on the inner side wall surface of the operation groove, when the fabric is used, the fabric is evenly squeezed by a roller after being soaked with chemical materials in an outer material groove, at the moment, the outer fabric can be sent into the shell through the feed groove for high-temperature shaping, at the moment, a recovery heating device can generate high-temperature steam and transmit the high-temperature steam to a steam generating device through a connecting pipe, at the moment, the steam generating device can transmit the high-temperature steam to the inside of the operation groove to carry out high-temperature shaping on the fabric on the placing plate, at the moment, fan blades in a recovery pipe can rotate and accelerate the absorption of low-temperature gas in the shell under the driving of suction force, when the recovery heating device recovers the low-temperature gas, the low-temperature gas can be reheated and discharged through the steam generating device again, the energy waste is avoided, thereby achieving the purpose of utilizing the heat energy in high-temperature condensed water and improving the heat energy utilization efficiency, energy saving and consumption reduction.

Description

Energy-saving and efficiency-increasing system of setting machine

Technical Field

The utility model belongs to the technical field of forming machine equipment, specifically relate to an energy-conserving synergistic system of forming machine.

Background

In the printing and dyeing industry, the setting machine is very important process equipment, generally uses high-temperature and high-pressure steam for setting the fabric, and is often a main steam consumption link of printing and dyeing enterprises. The setting process has high requirement on temperature, the existing setting machine needs to heat and set the fabric through a large amount of steam when the fabric is rendered and set, and when the high-temperature steam is at a low temperature, the gas is discharged and cannot be recycled again, so that the energy cost and the emission are increased.

Disclosure of Invention

The utility model discloses solve the technical problem that above-mentioned prior art exists, provide an energy-conserving system of increasing of forming machine.

The above technical problem of the present invention can be solved by the following technical solutions: the utility model provides an energy-conserving increase system of forming machine, includes the shell, the operation groove has been seted up at the top of shell, the inside fixed mounting in operation groove has places the board, the through-hole has been seted up at the top of placing the board, the feed chute that is linked together with operation inslot portion is seted up to the both sides of shell, hinge swing joint has the upper cover at the top of shell through, the inboard fixed mounting of upper cover has sealed piece, inside one side wall fixed mounting in operation groove has the guide plate, the outage has been seted up to the inside bottom in operation groove, the inside of shell is provided with energy-conserving recovery unit, the bottom wall face of outage is provided with discharging device, the inside of shell is provided with protector.

Preferably, the energy-saving recovery device includes: retrieve heating mechanism, connecting pipe, steam production mechanism, recovery tube, pole, circle piece and flabellum, retrieve heating mechanism fixed mounting inside the shell, connecting pipe fixed mounting is in retrieving heating mechanism one side surface, and the one end that retrieves heating mechanism was kept away from to the connecting pipe runs through the inside that the shell extended to the operation groove, steam production mechanism fixed mounting is on the inside wall of operation groove, recovery tube fixed mounting just the recovery tube extends to the inside of operation groove on retrieving heating mechanism one side surface, the pole is located the recovery tube, circle piece fixed mounting is at the pole front end, flabellum fixed mounting is on the outer wall of circle piece.

Preferably, the discharge means comprises: circular slot, actuating lever and screw mechanism, the inside bottom position at the flowing back groove is seted up to the circular slot, set up the discharge tank that extends to the shell outside on the interior lateral wall face of circular slot, the actuating lever is arranged in the discharge tank, screw mechanism fixed mounting is on the outer wall of actuating lever, the one end and the external motor output axle head drive of actuating lever link together.

Preferably, the guard comprises: two semicircular guard plates, accomodate groove and spring, two semicircular guard plates are located the discharge tank inside, and the outer wall of two semicircular guard plates is in the same place with the inner wall laminating of discharge tank, accomodate the groove and set up on the one side surface that two semicircular guard plates are close to each other, the spring is arranged in the inside of accomodating the groove.

Preferably, the connecting pipe is fixedly connected with an external conveying pipe of the steam generating mechanism, and the round rod is movably connected with the inner wall of the recovery pipe through an external fixing piece.

Preferably, one end of the spring located inside the accommodating groove is fixedly connected with the inner bottom surface of the accommodating groove.

The utility model discloses beneficial effect who has:

(1) when the setting machine energy-saving and efficiency-increasing system is used, the fabric is evenly squeezed by the roller after being soaked with chemical materials in the external material groove, at the moment, the external fabric can be sent into the shell through the material feeding groove for high-temperature setting, at the moment, the recovery heating mechanism can generate high-temperature steam and transmit the high-temperature steam to the steam production mechanism through the connecting pipe, at the moment, the steam production mechanism can transmit the high-temperature steam to the inside of the operation groove for high-temperature setting of the fabric on the placing plate, when the partial pressure of the steam in the operation groove is higher than the saturation pressure, condensed water can be formed when the humidity in the operation groove exceeds the saturation pressure, after the condensation operation groove is operated, the temperature of the water or the air in the operation groove can be increased, at the moment, the high-temperature setting of the fabric can be performed under the combined action of the steam and the condensed water in the operation groove, when the air suction device in the recovery heating mechanism is started, the air suction device can suck air in the operation groove through the recovery pipe, at this moment, the fan blades in the recovery pipes are driven by suction force to rotate and accelerate the absorption of low-temperature gas in the shell, the low-temperature gas can be recycled and heated again when the recycling and heating mechanism discharges the low-temperature gas again through the steam production mechanism, the energy waste is avoided, and therefore the purposes of utilizing heat energy and secondary recycling in high-temperature condensed water, improving the heat energy utilization efficiency and saving energy and reducing consumption are achieved.

(2) This forming machine energy-conserving increase system, high temperature steam and the comdenstion water of operating inslot portion carry out high temperature design heating back to the fabric, and gas meets cold just can form liquid inflow liquid discharge tank in and emits into the circular slot, at this moment the actuating lever in the discharge tank alright rotate with driving screw mechanism through outside motor, at this moment the liquid in the discharge tank when discharging, screw mechanism alright discharge with liquid with higher speed to reach quick drainage, avoid the inside ponding of equipment, improve equipment efficiency's effect.

(3) This forming machine energy-conserving increase system, will form steam and pass through the flowing back groove discharge outside when operation inslot portion steam and comdenstion water reduce the back at the temperature, liquid is when discharging to the outside through the guard plate, rivers form the water attack to the guard plate because of the change of circulation speed and pressure, the inside guard plate that can move about that is provided with of flowing back groove, the guard plate passes through spring coupling together, when the liquid striking is on the guard plate, the guard plate alright carry out the buffer absorption with elasticity through the spring to the water attack power, thereby reach and avoid appearing the water attack problem, the extension equipment life, the effect of reduction equipment working costs.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a partial schematic view of the recycling heating mechanism of the present invention;

FIG. 3 is a partial schematic view of the protective plate of the present invention;

FIG. 4 is an enlarged view of A in FIG. 2 according to the present invention;

fig. 5 is an enlarged view of B in fig. 3 according to the present invention.

In the figure: 1. a housing; 2. an operation slot; 3. placing the plate; 4. a through hole; 5. a feed chute; 6. an upper cover; 7. a sealing block; 8. a baffle; 9. a liquid discharge tank; 10. an energy-saving recovery device; 11. a recovery heating mechanism; 12. a connecting pipe; 13. a steam production mechanism; 14. a recovery pipe; 15. a round bar; 16. a round block; 17 fan blades; 18. a discharge device; 19. a circular groove; 20. a drive rod; 21. a screw mechanism; 22. a discharge tank; 23. a protection plate; 24. a receiving groove; 25. a spring; 26. a guard device.

Detailed Description

The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.

Example (b): an energy-saving and efficiency-increasing system of a setting machine is shown in figures 1-5 and comprises a shell 1, an operation groove 2 is arranged at the top of the shell 1, the operation groove 2 is in a rectangular groove shape, a placing plate 3 is fixedly arranged on the inner side wall surface of the operation groove 2, the placing plate 3 is in a rectangular plate shape, a through hole 4 is arranged at the top of the placing plate 3, feed grooves 5 communicated with the inside of the operation groove 2 are arranged at two ends of the shell 1, the top of the shell 1 is movably connected with an upper cover 6 through hinges, sealing blocks 7 are fixedly arranged on the outer surfaces of the left side and the right side of the upper cover 6, the sealing blocks 7 are movably clamped with the inside of the operation groove 2, a guide plate 8 is fixedly arranged on one side wall surface of the inside of the operation groove 2, the guide plate 8 is in a rectangular plate shape, a liquid discharge groove 9 is arranged at the bottom of the inside of the operation groove 2, the liquid discharge groove 9 is in an oval groove shape, and an energy-saving and recycling device 10 is arranged inside the shell 1, the energy-saving recovery device 10 includes: the recycling heating mechanism 11, the connecting pipe 12, the steam production mechanism 13, the recycling pipe 14, the round rod 15, the round block 16 and the fan blade 17, the recycling heating mechanism 11 is fixedly installed in a square groove inside the shell 1, the recycling heating mechanism 11 can absorb and repeatedly heat the gas and liquid inside the operation tank 2, the connecting pipe 12 is fixedly installed on the outer surface of one side of the recycling heating mechanism 11, the left end of the connecting pipe 12 penetrates through the shell 1 and extends into the operation tank 2, the steam production mechanism 13 is fixedly installed on the inner side wall inside the operation tank 2, the connecting pipe 12 is fixedly connected with an external conveying pipe of the steam production mechanism 13, the recycling pipe 14 is fixedly installed on the outer surface of one side of the recycling heating mechanism 11, the outer wall surface of the recycling pipe 14 is fixedly connected with the inner wall surface of the operation tank 2, the recycling pipe 14 is in a circular hollow tubular shape inside, the round rod 15 is located in the recycling pipe 14, round bar 15 is in the same place through external fixing spare and recovery tube 14's inner wall swing joint, and round block 16 fixed mounting is on round bar 15, and flabellum 17 fixed mounting is on round block 16's outer wall, and flabellum 17 can breathe in the recovery to the gas of operation groove 2 inside when rotatory, and the bottom lateral wall of flowing back groove 9 is provided with discharging equipment 18, and discharging equipment 18 includes: circular slot 19, actuating lever 20 and screw mechanism 21, circular slot 19 sets up in the inside bottom position of flowing back groove 9, discharge tank 22 has been seted up on the interior lateral wall face of circular slot 19, discharge tank 22 is circular slot shape, actuating lever 20 is arranged in discharge tank 22, screw mechanism 21 fixed mounting is on the outer wall of actuating lever 20, screw mechanism 21 is the spiral outward appearance, the one end of actuating lever 20 links together with outside motor output shaft end drive, the inside of shell 1 is provided with protector 26, protector 26 includes: two semicircular guard plates 23, accomodate groove 24 and spring 25, two semicircular guard plates 23 are located inside the discharge groove 22, and the outer wall of guard plate 23 is in the same place with the inner wall laminating of discharge groove 22, accomodates groove 24 and sets up on a lateral wall face that is close to each other of two semicircular guard plates 23, and spring 25 is located the inside one end of accomodating groove 24 and the inside bottom surface fixed connection of accomodating groove 24.

The principle of the utility model is as follows:

when the fabric drying and shaping device is used, the fabric is evenly squeezed by the roller after chemical materials are soaked in the external material groove, at the moment, the external fabric can be sent into the shell 1 through the feeding groove 5 for high-temperature shaping, at the moment, the recovery heating mechanism 11 can generate high-temperature steam and transmit the high-temperature steam to the steam production mechanism 13 through the connecting pipe 12, at the moment, the steam production mechanism 13 can transmit the high-temperature steam to the inside of the operation groove 2 for high-temperature shaping of the fabric on the placing plate 3, when the partial pressure of the steam in the operation groove 2 is higher than the saturation pressure, condensed water can be formed when the humidity in the operation groove 2 is higher than the saturation pressure, after the condensation operation is carried out in the operation groove 2, the temperature of the water or the air in the operation groove 2 can be increased, at the moment, the high-temperature shaping can be carried out on the fabric under the combined action of the steam and the condensed water in the operation groove 2, when the air suction device in the recovery heating mechanism 11 is started, the air suction device can suck air into the operation groove 2 through the recovery pipe 14, at this moment, the fan blades 17 in the recovery pipes 14 are driven by suction force to rotate to accelerate the absorption of low-temperature gas in the shell 1, and when the recovery heating mechanism 11 recovers the low-temperature gas, the low-temperature gas can be reheated and discharged again through the steam production mechanism 13, so that the energy waste is avoided, and the energy saving and consumption reduction are realized.

Finally, it should be noted that the above embodiments are merely representative examples of the present invention. Obviously, the present invention is not limited to the above-described embodiments, and many modifications are possible. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should be considered as belonging to the protection scope of the present invention.

Claims

1. The utility model provides an energy-conserving synergistic system of forming machine, includes shell (1), its characterized in that: an operation groove (2) is arranged at the top of the shell (1), a placing plate (3) is fixedly arranged in the operation groove (2), the top of the placing plate (3) is provided with a through hole (4), both sides of the shell (1) are provided with feed chutes (5) communicated with the inside of the operation chute (2), the top of the shell (1) is movably connected with an upper cover (6) through a hinge, a sealing block (7) is fixedly arranged on the inner side of the upper cover (6), a guide plate (8) is fixedly arranged on one side wall surface in the operating groove (2), a liquid discharge groove (9) is arranged at the bottom of the interior of the operation groove (2), an energy-saving recovery device (10) is arranged in the shell (1), a discharge device (18) is arranged on the bottom side wall surface of the liquid discharge groove (9), and a protection device (26) is arranged in the shell (1).

2. The energy-saving and efficiency-increasing system of the setting machine as claimed in claim 1, wherein: the energy-saving recovery device (10) comprises: retrieve heating mechanism (11), connecting pipe (12), steam production mechanism (13), recovery tube (14), round bar (15), round piece (16) and flabellum (17), retrieve heating mechanism (11) fixed mounting inside shell (1), connecting pipe (12) fixed mounting is retrieving heating mechanism (11) one side surface, and the inside that shell (1) extended to operation groove (2) is run through to the one end that retrieves heating mechanism (11) was kept away from in connecting pipe (12), steam production mechanism (13) fixed mounting is on the inside wall of operation groove (2), recovery tube (14) fixed mounting is on retrieving heating mechanism (11) one side surface and recovery tube (14) extend to the inside of operation groove (2), round bar (15) are arranged in recovery tube (14), round piece (16) fixed mounting is at round bar (15) front end, the fan blades (17) are fixedly arranged on the outer wall of the round block (16).

3. The energy-saving and efficiency-increasing system of the setting machine as claimed in claim 1, wherein: the discharge device (18) comprises: circular slot (19), actuating lever (20) and screw mechanism (21), the inside bottom position in flowing back groove (9) is seted up in circular slot (19), set up on the inside wall surface of circular slot (19) and extend to the outside discharge tank (22) of shell (1), actuating lever (20) are located discharge tank (22), screw mechanism (21) fixed mounting is on the outer wall of actuating lever (20), the one end and the outside motor output axle head drive of actuating lever (20) link together.

4. The energy-saving and efficiency-increasing system of the setting machine as claimed in claim 1, wherein: the guard (26) comprises: two semicircular guard plates (23), accomodate groove (24) and spring (25), inside two semicircular guard plates (23) were located discharge groove (22), the outer wall of two semicircular guard plates (23) was in the same place with the inner wall laminating of discharge groove (22), accomodate groove (24) and set up on the one side surface that two semicircular guard plates (23) are close to each other, spring (25) are located the inside of accomodating groove (24).

5. The energy-saving and efficiency-increasing system of the setting machine as claimed in claim 2, wherein: the connecting pipe (12) is fixedly connected with an external conveying pipe of the steam generating mechanism (13), and the round rod (15) is movably connected with the inner wall of the recovery pipe (14) through an external fixing piece.

6. The energy-saving and efficiency-increasing system of the setting machine as claimed in claim 4, wherein: one end of the spring (25) positioned in the accommodating groove (24) is fixedly connected with the inner bottom surface of the accommodating groove (24).