CN214561725U

CN214561725U - Regulation formula fly ash is suppression equipment for ceramic tile production

Info

Publication number: CN214561725U
Application number: CN202120139685.3U
Authority: CN
Inventors: 焦三东
Original assignee: Jishan Huayue Building Materials Co ltd
Current assignee: Jishan Huayue Building Materials Co ltd
Priority date: 2021-01-19
Filing date: 2021-01-19
Publication date: 2021-11-02
Anticipated expiration: 2031-01-19

Abstract

The utility model discloses a pressing equipment for producing adjustable fly ash ceramic tiles, which comprises a bottom plate, a lifting mechanism and a punching mechanism, wherein the bottom plate is horizontally and transversely placed in a rectangular plate shape, a pair of vertically symmetrical and fixedly connected side plates are arranged on two sides of the top surface of the bottom plate, a transverse plate is transversely and fixedly connected between the middle parts of the two side plates, a rectangular through hole is formed in the middle part of the top surface of the transverse plate, a lifting plate is arranged in parallel below the transverse plate, and the lifting mechanism is arranged below the bottom surface of the lifting plate; a lower pressing plate is transversely arranged above the transverse plate, and a punching mechanism is arranged above the top surface of the lower pressing plate. The utility model discloses a cooperation of each mechanism is used, has solved the loaded down with trivial details and inconvenient problem of the ejection of compact of fly ash preparation ceramic tile suppression operating procedure, and overall structure design is compact, has increased the stability in the fly ash suppression process, has made things convenient for the ejection of compact in suppression later stage, has improved the production efficiency of fly ash ceramic tile.

Description

Regulation formula fly ash is suppression equipment for ceramic tile production

Technical Field

The utility model relates to a fly ash production technical field especially relates to a suppression equipment is used in production of regulation formula fly ash ceramic tile.

Background

The fly ash is fine ash collected from flue gas generated after coal combustion, is one of industrial waste residues with large discharge capacity in China at present, along with the development of the power industry, the discharge amount of the fly ash of a coal-fired power plant is increased year by year, a large amount of fly ash is not treated, dust is generated, the atmosphere is polluted, river silting is caused if the fly ash is discharged into a water system, and toxic chemical substances in the fly ash can cause harm to human bodies and organisms. With the progress of society, people have strong awareness of environmental protection in the coming month, and the qualified environmental protection ceramic tile products are gradually produced by utilizing the fly ash.

However, the problem that the ceramic tile prepared by using the fly ash is not small in the pressing process is that the fly ash is a ridged substance after high-temperature combustion, the bending strength of a green body obtained after press forming is extremely low, and the green body is extremely easy to crack in the subsequent preparation process; the existing pressing equipment has complicated operation steps, needs a plurality of people to cooperate to complete the pressing process, and if the mode of cylinder stamping is directly used, the obtained green body is easy to be adsorbed on a pressing template, so that the later-stage discharging is inconvenient.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a pressing device for adjusting the production of fly ash ceramic tiles.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the pressing equipment for producing the adjustable fly ash ceramic tile comprises a bottom plate, a lifting mechanism and a punching mechanism, wherein the bottom plate is in a horizontally and transversely placed rectangular plate shape, a pair of side plates which are vertically and symmetrically fixedly connected are arranged on two sides of the top surface of the bottom plate, a transverse plate which is transversely and fixedly connected is arranged between the middle parts of the two side plates, a rectangular through hole is formed in the middle part of the top surface of the transverse plate, the lifting plate which is placed in parallel is arranged below the transverse plate, and the lifting mechanism is arranged below the bottom surface of the lifting plate; and a lower pressing plate which is transversely placed is arranged above the transverse plate, and a punching mechanism is arranged above the top surface of the lower pressing plate.

Preferably, elevating system includes hinge bar, elevator motor, lead screw, the bottom surface middle part of lifter plate is equipped with H shape ear seat, all be equipped with the articulated hinge bar of activity in two openings of H shape ear seat, one elevator motor that the output is inside is installed to the inboard bottom of curb plate, another location bearing is installed to the inboard bottom of curb plate, elevator motor's motor shaft tip is equipped with the lead screw of coaxial hookup, the outer end of lead screw is inserted and is established in location bearing, the silk tooth on the lead screw both sides is reverse symmetry spiral setting, just the cover is equipped with a pair of screwed connection's a silk section of thick bamboo on the lead screw both sides, every the top surface middle part of a silk section of thick bamboo all articulates with the bottom activity of the articulated hinge bar that corresponds.

Preferably, a lower template is arranged below the rectangular through hole and on the top surface of the lifting plate, positioning pins are arranged at four corners of the top surface of the lifting plate, positioning holes are formed in four corners of the bottom surface of the transverse plate, and the top end of each positioning pin is matched with and inserted into the corresponding positioning hole.

Preferably, the inside of four turning of top surface of lifter plate all is equipped with the location section of thick bamboo that runs through the rigid coupling, every all insert in the location section of thick bamboo and be equipped with the locating lever that slides and run through, every the top of locating lever all with the bottom surface rigid coupling of diaphragm, every the bottom of locating lever all with the top surface rigid coupling of bottom plate, and every all overlap and be equipped with positioning spring on the bottom segment portion of locating lever.

Preferably, the punching mechanism includes depression bar, stamping motor, punching press axle, the top surface middle part of depression bar is equipped with the binaural seat, be equipped with activity articulated depression bar in the binaural seat, one stamping motor that the output is inwards is installed at the inside side top of curb plate, another piece spacing bearing is installed at the inside side top of curb plate, stamping motor's motor shaft tip is equipped with the punching press axle of coaxial hookup, the outer end of punching press axle is inserted and is established in spacing bearing, the middle part of punching press axle is the U-shaped, just the middle part cover of punching press axle is equipped with the rotary drum of rotation connection, just the bottom surface middle part of rotary drum and the top rigid coupling of depression bar down.

Preferably, the upper die plate is arranged on the bottom surface of the lower press plate above the rectangular through hole, the limiting rectangular ring is arranged on the outer side of the upper die plate on the bottom surface of the lower press plate, the limiting annular groove is formed in the outer side of the rectangular through hole and is sunken in the top surface of the transverse plate, and the limiting rectangular ring is clamped in the limiting annular groove in a matched mode.

Preferably, every upper portion all is equipped with a pair of trapezoidal board in the inboard side of curb plate, every the lateral surface of trapezoidal board all is equipped with the spacing section of thick bamboo of vertical rigid coupling, four corners of top surface of holding down plate all are equipped with the gag lever post of vertical rigid coupling, and every the top of gag lever post all slides and runs through the spacing section of thick bamboo that corresponds, every the bottom segment portion of gag lever post all overlaps and is equipped with spacing spring.

Compared with the prior art, the beneficial effects of the utility model are that:

1. in the utility model, the motor shaft of the lifting motor is controlled to drive the screw rod to rotate forward and backward, and the screw teeth on the two sides of the screw rod are arranged in a reverse symmetrical spiral manner to drive the two screw cylinders to move in opposite directions or in reverse spiral manner, and the lifting plate is driven to slowly lift through the hinging rod and the H-shaped ear seat under the cooperation of hinging action; the positioning barrel is driven to synchronously slide along the positioning rod, the positioning pin is driven to be matched with the positioning hole for insertion, so that the positioning spring is deformed, and the lower template is conveniently driven to be matched with the rectangular through hole for clamping;

2. in the utility model, the motor shaft of the stamping motor is controlled to drive the stamping shaft to rotate slowly, so as to drive the rotary drum to rotate in cooperation with the middle part of the stamping shaft, and the middle section of the stamping shaft is U-shaped, so that the lower pressing rod is driven to slowly lift through the rotary drum, and the lower pressing plate is driven to slowly lift in cooperation with the hinging action; the limiting rod is driven to slide along the limiting cylinder, so that the limiting spring is deformed, the limiting rectangular ring is driven to be matched with the limiting annular groove for splicing, and the upper template is conveniently driven to be matched with the rectangular through hole for clamping;

to sum up, the utility model discloses a cooperation of each mechanism is used, has solved the loaded down with trivial details and inconvenient problem of the ejection of compact of fly ash preparation ceramic tile suppression operating procedure, and overall structure design is compact, has increased the stability in the fly ash suppression process, has made things convenient for the ejection of compact in suppression later stage, has further improved the production efficiency of fly ash ceramic tile.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:

fig. 1 is a front view of the present invention;

FIG. 2 is a front sectional view of the present invention;

FIG. 3 is a schematic top view of the cross plate of the present invention;

fig. 4 is an enlarged view of a point a in fig. 2 according to the present invention;

FIG. 5 is a schematic view of the pressing method of the present invention;

number in the figure: the device comprises a bottom plate 1, a lifting plate 11, a lower plate 12, a lifting motor 13, a lead screw 14, a screw tube 15, an H-shaped lug seat 16, a hinge rod 17, a side plate 2, a transverse plate 21, a rectangular through hole 22, a limiting annular groove 23, a positioning tube 24, a positioning rod 25, a positioning pin 26, a lower pressing plate 3, an upper plate 31, a limiting rectangular ring 32, a stamping motor 33, a stamping shaft 34, a rotary tube 35, a lower pressing rod 36, a trapezoidal plate 37, a limiting tube 38 and a limiting rod 39.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Example 1: in order to solve the problems of complicated pressing operation steps and inconvenient discharging in the process of preparing ceramic tiles from fly ash, the embodiment provides adjusting type pressing equipment for producing the fly ash ceramic tiles, which is shown in fig. 1-4 and comprises a bottom plate 1, a lifting mechanism and a punching mechanism, wherein the bottom plate 1 is in a horizontally and transversely placed rectangular plate shape, a pair of side plates 2 which are vertically and symmetrically fixedly connected are arranged on two sides of the top surface of the bottom plate 1, a transverse plate 21 which is transversely and fixedly connected is arranged between the middle parts of the two side plates 2, a rectangular through hole 22 is formed in the middle part of the top surface of the transverse plate 21, a lifting plate 11 which is parallelly placed is arranged below the transverse plate 21, and the lifting mechanism is arranged below the bottom surface of the lifting plate 11; the upper portion of diaphragm 21 is equipped with the lower pressure plate 3 of transversely placing, the punching press mechanism is installed to the top surface top of lower pressure plate 3.

In the utility model, the lifting mechanism comprises a hinged rod 17, a lifting motor 13 and a lead screw 14, an H-shaped lug seat 16 is arranged in the middle of the bottom surface of the lifting plate 11, two openings of the H-shaped lug seat 16 are respectively provided with a hinge rod 17 which is movably hinged, the bottom of the inner side surface of one side plate 2 is provided with a lifting motor 13 with an inward output end, the type of the lifting motor 13 is YX3-112M-4, the bottom of the inner side surface of the other side plate 2 is provided with a positioning bearing, the end part of a motor shaft of the lifting motor 13 is provided with a lead screw 14 which is coaxially connected, the outer end of the lead screw 14 is inserted in a positioning bearing, screw teeth on two sides of the lead screw 14 are spirally arranged in a reverse symmetry way, and a pair of screw-connected wire barrels 15 are sleeved on two sides of the screw rod 14, and the middle part of the top surface of each wire barrel 15 is movably hinged with the bottom end of the corresponding hinge rod 17.

In the utility model, a lower template 12 is arranged on the top surface of the lifting plate 11 below the rectangular through hole 22, positioning pins 26 are arranged at four corners of the top surface of the lifting plate 11, positioning holes are arranged at four corners of the bottom surface of the transverse plate 21, and the top end of each positioning pin 26 is inserted into the corresponding positioning hole in a matching manner; positioning cylinders 24 which are fixedly connected in a penetrating manner are arranged on the inner sides of four corners of the top surface of the lifting plate 11, a positioning rod 25 which is penetrated in a sliding manner is inserted in each positioning cylinder 24, the top end of each positioning rod 25 is fixedly connected with the bottom surface of the transverse plate 21, the bottom end of each positioning rod 25 is fixedly connected with the top surface of the bottom plate 1, and a positioning spring is sleeved on the bottom section of each positioning rod 25; a motor shaft of the lifting motor 13 is controlled to drive the screw rod 14 to rotate in the forward and reverse directions, and the screw teeth on the two sides of the screw rod 14 are arranged in a reverse symmetrical spiral manner to drive the two screw cylinders 15 to move in opposite directions or in reverse spiral manner, and the lifting plate 11 is driven to slowly lift through the hinging rod 17 and the H-shaped lug seat 16 under the matching of hinging action; and then drive location section of thick bamboo 24 and slide along locating lever 25 synchronous, drive locating pin 26 cooperation locating hole grafting for the positioning spring takes place to deform, has made things convenient for and has driven lower bolster 12 cooperation rectangle through-hole 22 to carry out the block.

The utility model discloses in, punching press mechanism includes depression bar 36, stamping motor 33, punching press axle 34 down, the top surface middle part of holding down plate 3 is equipped with the binaural seat, be equipped with activity articulated depression bar 36 in the binaural seat, one stamping motor 33 that the output is inside is installed at the inboard side top of curb plate 2, and stamping motor 33's model is YE2-80M2-4, another spacing bearing is installed at the inboard side top of curb plate 2, stamping motor 33's motor shaft tip is equipped with the punching press axle 34 of coaxial hookup, the outer end of punching press axle 34 is inserted and is established in spacing bearing, the middle part of punching press axle 34 is the U shape, just the middle part cover of punching press axle 34 is equipped with the rotary drum 35 of rotating the connection, just the top rigid coupling of the bottom surface middle part of rotary drum 35 and depression bar 36 down.

In the utility model, an upper template 31 is arranged on the bottom surface of the lower pressing plate 3 above the rectangular through hole 22, a limiting rectangular ring 32 is arranged on the bottom surface of the lower pressing plate 3 outside the upper template 31, a limiting annular groove 23 is sunken on the top surface of the transverse plate 21 outside the rectangular through hole 22, and the limiting rectangular ring 32 is engaged and clamped in the limiting annular groove 23; a pair of trapezoidal plates 37 is arranged at the middle upper part of the inner side surface of each side plate 2, a vertically fixedly connected limiting cylinder 38 is arranged on the outer side surface of each trapezoidal plate 37, limiting rods 39 which are vertically fixedly connected are arranged at four corners of the top surface of the lower pressing plate 3, the top end of each limiting rod 39 penetrates through the corresponding limiting cylinder 38 in a sliding manner, and a limiting spring is sleeved at the bottom section of each limiting rod 39; a motor shaft of the stamping motor 33 is controlled to drive the stamping shaft 34 to rotate slowly, so that the rotary drum 35 is driven to rotate in a manner of being matched with the middle part of the stamping shaft 34, the middle section of the stamping shaft 34 is U-shaped, the rotary drum 35 drives the lower pressure rod 36 to lift slowly, and the lower pressure plate 3 is driven to lift slowly in a manner of being matched with the hinging action; the limiting rod 39 is driven to slide along the limiting cylinder 38, so that the limiting spring deforms, the limiting rectangular ring 32 is driven to be matched with the limiting annular groove 23 for plugging, and the upper template 31 is driven to be matched with the rectangular through hole 22 for clamping conveniently.

Example 2: referring to fig. 5, in this embodiment, the utility model discloses still provide a suppression method of adjusting formula fly ash ceramic tile production with suppression equipment, include following step:

firstly, a lifting motor 13 and a stamping motor 33 are respectively electrically connected with an external power supply through power lines, the lifting motor 13 is started, a motor shaft of the lifting motor 13 is controlled to drive a screw 14 to rotate in a forward direction, screw teeth on two sides of the screw 14 are arranged in a reverse symmetrical spiral manner to drive two screw cylinders 15 to move inwards in opposite spiral directions, and a lifting plate 11 is driven to slowly rise through a hinge rod 17 and an H-shaped lug seat 16 under the cooperation of a hinge effect;

step two, when the lifting plate 11 is lifted, the positioning barrel 24 is driven to synchronously slide upwards along the positioning rod 25, the positioning pin 26 is driven to be inserted into the positioning hole in a matching manner, so that the positioning spring is deformed and opened, after the lower plate 12 is clamped at the bottom in the rectangular through hole 22 in a matching manner, the operation of the lifting motor 13 is stopped, and the fly ash raw material is added into the rectangular through hole 22;

step three, starting the stamping motor 33, controlling a motor shaft of the stamping motor 33 to drive the stamping shaft 34 to slowly and positively rotate, further driving the rotary drum 35 to rotate in a manner of being matched with the middle part of the stamping shaft 34, driving the lower pressure rod 36 to slowly press down through the rotary drum 35 due to the U-shaped middle section part of the stamping shaft 34, and driving the lower pressure plate 3 to slowly descend in a manner of being matched with the hinging action;

step four, the lower pressing plate 3 slowly descends, and meanwhile, the limiting rod 39 is driven to slide downwards along the limiting cylinder 38, so that the limiting spring deforms and expands, the limiting rectangular ring 32 is driven to be clamped in the limiting annular groove 23 in a matched mode, the upper die plate 31 is driven to be clamped in the rectangular through hole 22 in a matched mode, and the fly ash raw material is subjected to compression molding;

step five, then controlling the stamping motor 33 to drive the stamping shaft 34 to continue rotating, driving the lower pressure rod 36 to slowly rise through the rotary drum 35, driving the lower pressure plate 3 to slowly rise, driving the limiting rod 39 to slide upwards along the limiting cylinder 38, so that the limiting spring is deformed and compressed, driving the limiting rectangular ring 32 to be matched with and separated from the limiting annular groove 23, further driving the upper template 31 to be separated from the rectangular through hole 22, and then stopping the operation of the stamping motor 33;

controlling a motor shaft of the lifting motor 13 to drive the screw rod 14 to rotate reversely, driving the two screw cylinders 15 to move outwards in a reverse spiral mode, and driving the lifting plate 11 to descend slowly through the hinge rod 17 and the H-shaped lug seat 16; the positioning barrel 24 is driven to synchronously slide downwards along the positioning rod 25, the positioning pin 26 is driven to be matched and separated from the positioning hole, so that the positioning spring is deformed and compressed, the lower template 12 is driven to be matched and separated from the rectangular through hole 22, the pressed fly ash ceramic tile falls along the rectangular through hole 22, and then the pressed fly ash ceramic tile is collected.

The utility model discloses a cooperation of each mechanism is used, has solved the loaded down with trivial details and inconvenient problem of the ejection of compact of fly ash preparation ceramic tile suppression operating procedure, and overall structure design is compact, has increased the stability in the fly ash suppression process, has made things convenient for the ejection of compact in suppression later stage, has further improved the production efficiency of fly ash ceramic tile.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a regulation formula fly ash is suppression equipment for ceramic tile production, includes bottom plate (1), elevating system, punching press mechanism, its characterized in that: the bottom plate (1) is in a horizontally and horizontally placed rectangular plate shape, a pair of side plates (2) which are vertically and symmetrically fixedly connected are arranged on two sides of the top surface of the bottom plate (1), a transverse plate (21) which is transversely and fixedly connected is arranged between the middle parts of the two side plates (2), a rectangular through hole (22) is formed in the middle part of the top surface of the transverse plate (21), a lifting plate (11) which is placed in parallel is arranged below the transverse plate (21), and a lifting mechanism is arranged below the bottom surface of the lifting plate (11); the stamping die is characterized in that a lower pressing plate (3) which is transversely placed is arranged above the transverse plate (21), and a stamping mechanism is installed above the top surface of the lower pressing plate (3).

2. The adjustable pressing equipment for producing fly ash tiles as claimed in claim 1, wherein: the lifting mechanism comprises a hinged rod (17), a lifting motor (13) and a screw rod (14), an H-shaped lug seat (16) is arranged in the middle of the bottom surface of the lifting plate (11), two openings of the H-shaped lug seat (16) are respectively provided with a hinge rod (17) which is movably hinged, the bottom of the inner side surface of one side plate (2) is provided with a lifting motor (13) with an inward output end, the bottom of the inner side surface of the other side plate (2) is provided with a positioning bearing, a screw rod (14) which is coaxially connected is arranged at the end part of a motor shaft of the lifting motor (13), the outer end of the screw rod (14) is inserted in the positioning bearing, the screw teeth on two sides of the screw rod (14) are arranged in a reverse symmetrical spiral manner, and a pair of screw-connected wire barrels (15) is sleeved on two sides of the screw rod (14), and the middle part of the top surface of each wire barrel (15) is movably hinged with the bottom end of the corresponding hinge rod (17).

3. The adjustable pressing equipment for producing fly ash tiles as claimed in claim 2, wherein: be located rectangle through-hole (22) below and be equipped with lower bolster (12) at the top surface of lifter plate (11), four corners of top surface of lifter plate (11) all are equipped with locating pin (26), the locating hole has all been seted up to four corners of bottom surface of diaphragm (21), and every the top of locating pin (26) all cooperates and inserts and establish in the locating hole that corresponds.

4. The adjustable pressing equipment for producing fly ash tiles as claimed in claim 3, wherein: the inner sides of four corners of the top surface of the lifting plate (11) are provided with positioning cylinders (24) penetrating through the fixed connection, each positioning cylinder (24) is internally provided with a positioning rod (25) penetrating through in a sliding manner, and each positioning rod (25) is fixedly connected with the bottom surface of the transverse plate (21) at the top end and each bottom end of the positioning rod (25) is fixedly connected with the top surface of the bottom plate (1) and each positioning rod (25) is sleeved with a positioning spring at the bottom section.

5. The adjustable pressing equipment for producing fly ash tiles as claimed in claim 1, wherein: stamping mechanism includes depression bar (36), stamping motor (33), punching press axle (34) down, the top surface middle part of depression bar (3) is equipped with the binaural seat, be equipped with activity articulated depression bar (36) down in the binaural seat, one stamping motor (33) that the output is inwards are installed at the inboard side top of curb plate (2), another spacing bearing is installed at the inboard side top of curb plate (2), the motor shaft tip of stamping motor (33) is equipped with punching press axle (34) of coaxial hookup, the outer end of punching press axle (34) is inserted and is established in spacing bearing, the middle-section portion of punching press axle (34) is the U shape, just the middle-section portion cover of punching press axle (34) is equipped with rotary drum (35) of rotation connection, just the bottom surface middle part of rotary drum (35) and the top rigid coupling of depression bar (36) down.

6. The adjustable pressing equipment for producing fly ash tiles as claimed in claim 5, wherein: the lower pressing plate is characterized in that an upper template (31) is arranged on the bottom surface of the lower pressing plate (3) above the rectangular through hole (22), a limiting rectangular ring (32) is arranged on the outer side of the upper template (31) on the bottom surface of the lower pressing plate (3), a limiting annular groove (23) is formed in the outer side of the rectangular through hole (22) and is sunken in the top surface of the transverse plate (21), and the limiting rectangular ring (32) is clamped in the limiting annular groove (23) in a matched mode.

7. The adjustable pressing equipment for producing fly ash tiles as claimed in claim 6, wherein: every upper portion all is equipped with a pair of trapezoidal plate (37), every in the inboard side of curb plate (2) the lateral surface of trapezoidal plate (37) all is equipped with spacing section of thick bamboo (38) of vertical rigid coupling, four corners of top surface of holding down plate (3) all are equipped with gag lever post (39) of vertical rigid coupling, and every the top of gag lever post (39) all slides and runs through corresponding spacing section of thick bamboo (38), every the bottom segment portion of gag lever post (39) all overlaps and is equipped with spacing spring.