CN214561714U - High-pressure forming machine for ceramic water tank - Google Patents

High-pressure forming machine for ceramic water tank Download PDF

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Publication number
CN214561714U
CN214561714U CN202023057001.XU CN202023057001U CN214561714U CN 214561714 U CN214561714 U CN 214561714U CN 202023057001 U CN202023057001 U CN 202023057001U CN 214561714 U CN214561714 U CN 214561714U
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China
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fixed frame
water tank
slurry
upper die
forming machine
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CN202023057001.XU
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Chinese (zh)
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关宗沅
关庆文
史贵银
雷翔
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Foshan Taoyu Technology Co ltd
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Foshan Taoyu Technology Co ltd
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Abstract

The utility model provides a strong and high-pressure make-up machine of ceramic water tank of body size uniformity, including fixed frame, set firmly in the lower mould of fixed frame lower part, movably locate last mould on fixed frame upper portion, locate on the fixed frame and drive go up mould relatively fixed frame up-and-down motion and compress tightly the high pressure slip casting subassembly that compresses tightly the drive assembly on the lower mould and locate one side of fixed frame and be used for injecting into mud to the lower mould, go up the mould and include die head and apron, be equipped with the die cavity that supplies the die head to embolia on the lower mould, embolia as last die head behind the die cavity, it will to go up the fashioned shaping clearance of feed tank and lap simultaneously shaping clearance lid closes, and one side of fixed frame is equipped with the rotatory base subassembly that holds in the palm that can change over to and roll over out fixed frame.

Description

High-pressure forming machine for ceramic water tank
[ technical field ] A method for producing a semiconductor device
The utility model relates to a ceramic water tank high pressure forming machine.
[ background of the invention ]
The traditional ceramic toilet water tank is manufactured by adopting a traditional gypsum mold grouting mode, a high-temperature and high-humidity environment is needed, the process flow is complex, the requirement on the experience level of operators is high, the period of the ordinary gypsum molding is long, the cost is high, the regularity of the obtained blank is poor, and the amount of talc powder and dust generated by blank repair is large.
[ Utility model ] content
The to-be-solved technical problem of the utility model is to provide a ceramic water tank high pressure forming machine that body size uniformity is strong and production efficiency is high.
The purpose of the utility model is realized like this:
a high-pressure forming machine for a ceramic water tank comprises a fixed frame, a lower die, an upper die, a pressing driving assembly and a high-pressure grouting assembly, wherein the lower die is fixedly arranged at the lower part of the fixed frame, the upper die is movably arranged at the upper part of the fixed frame, the pressing driving assembly is arranged on the fixed frame and drives the upper die to move up and down relative to the fixed frame and is pressed on the lower die, the high-pressure grouting assembly is arranged on one side of the fixed frame and is used for injecting slurry into the lower die, the upper die comprises an upper die head and a cover plate, a cavity for the upper die head to be sleeved is formed in the lower die, a forming gap for forming a water supply tank is formed between the upper die head and the lower die after the upper die head is sleeved in the cavity, the cover plate covers the forming gap, and a rotary blank supporting assembly capable of rotating into and out of the fixed frame is arranged on one side of the fixed frame.
The above structure is adopted in the utility model, compress tightly drive assembly drive and go up the mould and compress tightly on the lower mould for be formed with the fashioned shaping clearance of feed tank between last die head and the lower mould, make simultaneously the apron will shaping clearance lid closes and is formed with inclosed shaping space, and high-pressure slip casting subassembly pours into mud into to the lower mould, can reach fashioned water tank after high-pressure pressurize and pressure release, and its production efficiency is high, and the uniformity of body size is strong, and the surface is smooth, and finished product quality is high, and the moisture content is low, and later stage drying's time and energy consumption are few, and the body regularity is good, and later stage is maintained few.
According to the ceramic water tank high-pressure forming machine, the rotary blank supporting assembly comprises the supporting plate, a rotating shaft arranged on the side part of the supporting plate and a driving piece arranged on the side part of the fixed rack and used for driving the rotating shaft to rotate. After the water tank shaping, compress tightly upward the motion in order to break away from the lower mould on the drive assembly drive, and make shaping water tank and lower mould carry out the drawing of patterns, compress tightly drive assembly drive shaping water tank and rise the back, driving piece drive pivot rotates so that the layer board changes over to in the fixed frame and be in the shaping water tank under, directly fall into on the layer board after shaping water tank and last mould carry out the knockout, driving piece drive pivot antiport is in order to roll out layer board and shaping water tank afterwards, thereby make things convenient for operating personnel to move away the shaping water tank. The rotary blank supporting assembly can prevent an operator from approaching the high-pressure forming machine, so that the operation safety is effectively improved.
According to the ceramic water tank high-pressure forming machine, the cushion pad is arranged on the supporting plate, so that the formed water tank is buffered when falling to the supporting plate, and impact is avoided.
According to the ceramic water tank high-pressure forming machine, the high-pressure grouting assembly comprises a slurry tower, a slurry cylinder arranged at the top of the slurry tower and used for storing slurry, a slurry pipeline arranged at the bottom of the slurry cylinder and communicated with the bottom of the cavity, and a slurry supply diaphragm pump arranged on the slurry pipeline, wherein the slurry supply diaphragm pump presses the slurry stored in the slurry cylinder into a forming gap formed between the upper die head and the lower die.
According to the ceramic water tank high-pressure forming machine, the pressing driving assembly is arranged on the hydraulic cylinder at the top of the fixed frame, the hydraulic station arranged on one side of the fixed frame and the hydraulic pipe connected between the hydraulic cylinder and the hydraulic station, the output end of the hydraulic cylinder is connected with the cover plate, the hydraulic station supplies hydraulic oil to the hydraulic cylinder, and the cover plate is driven by the hydraulic cylinder to move up and down relative to the fixed frame so as to press the upper die on the lower die.
According to the ceramic water tank high-pressure forming machine, the blowing assembly is arranged on one side of the fixed rack, the output end of the blowing assembly is provided with the pressure regulating valve, the output end of the pressure regulating valve is connected with the first electromagnetic valve and the second electromagnetic valve in parallel, the output end of the first electromagnetic valve is communicated with the cavity, and the output end of the second electromagnetic valve is communicated with the outer side wall of the upper die head. When the forming water tank and the lower die are required to be demoulded, the first electromagnetic valve is opened, so that the air blowing assembly blows air to the cavity, and the forming water tank and the lower die are effectively demoulded; and when the forming water tank and the upper die are required to be stripped, the second electromagnetic valve is opened, so that the air blowing assembly blows air to the outer side wall of the upward feeler, and the forming water tank and the upper die are effectively stripped.
According to the ceramic water tank high-pressure forming machine, the air pressure adjusting piece for adjusting the grouting pressure of the slurry supply diaphragm pump is arranged on the slurry supply diaphragm pump, and the grouting pressure of the slurry supply diaphragm pump can be adjusted through the air pressure adjusting piece, so that low-pressure slurry feeding and high-pressure slurry feeding can be carried out.
According to the ceramic water tank high-pressure forming machine, the linear guide rails for the sliding connection of the side parts of the cover plates are arranged on the two sides of the fixed rack, so that the upper die is guided in a sliding mode, and the stability of the upper die moving up and down relative to the fixed rack is improved.
According to the ceramic water tank high-pressure forming machine, the upper die head and the cavity are in the shape of the quadrangular frustum pyramid, so that the outer side face of the upper die head is matched with the inner wall face of the formed water tank, and the inner side face of the lower die is matched with the outer side face of the formed water tank.
According to the ceramic water tank high-pressure forming machine, the inner side wall of the lower die is provided with the first vent hole communicated with the output end of the first electromagnetic valve, the outer side wall of the upper die head is provided with the second vent hole, and the upper die head is internally provided with the internal channel communicated with the output end of the second electromagnetic valve and the second vent hole. When the forming water tank and the lower die are demoulded, the blowing assembly blows air to the die cavity through the first vent hole, and when the forming water tank and the upper die are demoulded, the blowing assembly blows air to the outer side wall of the upper die head through the inner channel and the second vent hole.
[ description of the drawings ]
The following detailed description of embodiments of the present invention is provided with reference to the accompanying drawings, in which:
fig. 1 is one of the schematic structural diagrams of the present invention;
fig. 2 is a second schematic structural diagram of the present invention.
[ detailed description ] embodiments
The utility model provides a ceramic water tank high pressure make-up machine, including fixed frame 1, set firmly in fixed frame 1 lower part lower mould 2, movably locate fixed frame 1 upper portion last mould 3, locate fixed frame 1 and drive last mould 3 and go up the up-and-down motion and compress tightly the high pressure slip casting subassembly 5 that compresses tightly on lower mould 2 relatively fixed frame 1 and locate one side of fixed frame 1 and be used for pouring into the high pressure slip casting subassembly of mud into lower mould 2, it includes upper die head 31 and apron 32 to go up mould 3, be equipped with the die cavity 21 that supplies upper die head 31 to embolia on lower mould 2, after upper die head 31 embolias die cavity 21, it forms the shaping clearance of feed water tank shaping simultaneously to go up to be formed between die head 31 and the lower mould 2 apron 32 and close the shaping clearance, one side of fixed frame 1 is equipped with the rotatory support base subassembly 6 that can change over and roll over fixed frame 1.
In order to effectively prevent an operator from approaching the high-pressure forming machine and effectively improve the safety of the operation, the rotary blank supporting assembly 6 comprises a supporting plate 61, a rotating shaft 62 arranged at the side part of the supporting plate 61, and a driving part 63 (an air cylinder can be adopted) arranged at the side part of the fixed frame 1 and used for driving the rotating shaft 62 to rotate.
In order to buffer the formed water tank when the formed water tank falls to the support plate 61 so as to effectively avoid generating impact, a buffer pad 64 is arranged on the support plate 61.
In order to effectively inject slurry (mud) into the forming gap, the high-pressure grouting assembly 5 comprises a slurry tower 51, a slurry cylinder 52 which is arranged at the top of the slurry tower 51 and is used for storing the slurry, a slurry pipeline 53 which is arranged at the bottom of the slurry cylinder 52 and is communicated with the bottom of the cavity 21, and a slurry supply diaphragm pump 54 which is arranged on the slurry pipeline 53.
In order to drive the upper die 3 to move up and down relative to the fixed frame 1, the pressing driving assembly 4 is arranged on a hydraulic cylinder 41 at the top of the fixed frame 1, a hydraulic station 42 at one side of the fixed frame 1 and a hydraulic pipe 43 connected between the hydraulic cylinder 41 and the hydraulic station 42, and the output end of the hydraulic cylinder 41 is connected with the cover plate 32.
In order to effectively realize demoulding and blank stripping, one side of the fixed frame 1 is provided with a blowing assembly 7 (an external air source), the output end of the blowing assembly 7 is provided with a pressure regulating valve 71, the output end of the pressure regulating valve 71 is connected with a first electromagnetic valve 72 and a second electromagnetic valve 73 in parallel, the output end of the first electromagnetic valve 72 is communicated with the cavity 21, and the output end of the second electromagnetic valve 73 is communicated with the outer side wall of the upper die head 31.
In order to make the slurry supply diaphragm pump 54 capable of feeding slurry at low pressure and feeding slurry at high pressure, the slurry supply diaphragm pump 54 is provided with an air pressure adjusting member 541 (external air source) for adjusting the grouting pressure.
In order to improve the stability of the upper mold 3 moving up and down relative to the fixed frame 1, linear guide rails 11 for slidably connecting the side portions of the cover plate 32 are provided on both sides of the fixed frame 1.
In order to enable the outer side surface of the upper die head 31 and the inner side surface of the lower die 2 to be respectively matched with the inner wall surface and the outer side surface of the forming water tank, the upper die head 31 and the cavity 21 are in a quadrangular frustum pyramid shape.
In order to effectively blow the outer side walls of the die cavity 21 and the upper die head 31, a first vent hole communicated with the output end of the first electromagnetic valve 72 is formed in the inner side wall of the lower die 2, a second vent hole is formed in the outer side wall of the upper die head 31, and an inner channel communicated with the output end of the second electromagnetic valve 73 and the second vent hole is formed in the upper die head 31.
When the utility model is used, the upper die 3 is driven by the pressing drive component 4 to move downwards and press the relatively fixed frame 1 on the lower die 2, a forming gap for forming a water supply tank is formed between the upper die head 31 and the lower die 2, and meanwhile, the cover plate 32 covers the forming gap to form a closed forming space, at the moment, the slurry supply diaphragm pump 54 injects slurry into the lower die 2 to fill the forming gap (the air pressure adjusting piece 541 adjusts the slurry supply diaphragm pump 54 to low pressure slurry supply), the slurry supply diaphragm pump 54 performs high pressure maintaining on the forming gap after filling (the air pressure adjusting piece 541 adjusts the slurry supply diaphragm pump 54 to high pressure slurry supply), then the air pressure adjusting piece 541 performs pressure relief on the slurry supply diaphragm pump 54, so that a formed water tank can be obtained in the forming gap (in the process of high pressure maintaining, the water in the slurry in the forming gap is squeezed under the pressing action of the hydraulic cylinder 41, squeeze the inner chamber of water concentration shaping water tank that forms), blow subassembly 7 blows to die cavity 21 afterwards, make shaping water tank and lower mould 2 carry out the drawing of patterns, compress tightly drive assembly 4 simultaneously and drive the relative fixed frame 1 upward movement of mould 3 and rise in the lump with last mould 3 and shaping water tank, driving piece 63 drive pivot 62 rotates afterwards so that layer board 61 changes over into fixed frame 1 and is in under the shaping water tank, blow subassembly 7 blows to the lateral wall of last mould head 31 afterwards, make shaping water tank and last mould 3 carry out the knockout, the shaping water tank that takes off the billet falls into on layer board 61 under the effect of gravity, driving piece 63 drive pivot 62 antiport afterwards is in order to roll out layer board 61 and shaping water tank, thereby make things convenient for operating personnel to carry away the shaping water tank in order to carry out follow-up technology.

Claims (10)

1. The high-pressure forming machine for the ceramic water tank is characterized by comprising a fixed frame (1), a lower die (2) fixedly arranged at the lower part of the fixed frame (1), an upper die (3) movably arranged at the upper part of the fixed frame (1), a pressing driving assembly (4) which is arranged on the fixed frame (1) and drives the upper die (3) to move up and down relative to the fixed frame (1) and to be pressed on the lower die (2), and a high-pressure grouting assembly (5) which is arranged at one side of the fixed frame (1) and is used for injecting slurry into the lower die (2), wherein the upper die (3) comprises an upper die head (31) and a cover plate (32), a cavity (21) for the upper die head (31) to be sleeved is formed in the lower die (2), after the upper die head (31) is sleeved in the cavity (21), a forming gap for forming the water supply tank is formed between the upper die head (31) and the lower die (2), and the cover plate (32) forms the formed water supply tank into the forming gap The mould clearance covers, one side of fixed frame (1) is equipped with and can change into and roll out rotatory base subassembly (6) that hold in the palm of fixed frame (1).
2. The high-pressure forming machine for the ceramic water tank is characterized in that the rotary blank supporting assembly (6) comprises a supporting plate (61), a rotating shaft (62) arranged at the side part of the supporting plate (61), and a driving part (63) arranged at the side part of the fixed frame (1) and used for driving the rotating shaft (62) to rotate.
3. The high-pressure forming machine for ceramic water tank as claimed in claim 2, wherein said supporting plate (61) is provided with a cushion pad (64).
4. The ceramic water tank high-pressure forming machine according to claim 1, wherein the high-pressure grouting assembly (5) comprises a slurry tower (51), a slurry cylinder (52) arranged at the top of the slurry tower (51) and used for storing slurry, a slurry pipeline (53) arranged at the bottom of the slurry cylinder (52) and communicated with the bottom of the cavity (21), and a slurry supply diaphragm pump (54) arranged on the slurry pipeline (53).
5. The ceramic water tank high-pressure forming machine according to claim 1, characterized in that the pressing driving assembly (4) is provided with a hydraulic cylinder (41) arranged at the top of the fixed frame (1), a hydraulic station (42) arranged at one side of the fixed frame (1), and a hydraulic pipe (43) connected between the hydraulic cylinder (41) and the hydraulic station (42), and the output end of the hydraulic cylinder (41) is connected with the cover plate (32).
6. The ceramic water tank high-pressure forming machine as claimed in any one of claims 1 to 5, wherein a blowing assembly (7) is arranged on one side of the fixed frame (1), a pressure regulating valve (71) is arranged on an output end of the blowing assembly (7), a first electromagnetic valve (72) and a second electromagnetic valve (73) are connected in parallel to an output end of the pressure regulating valve (71), an output end of the first electromagnetic valve (72) is communicated with the cavity (21), and an output end of the second electromagnetic valve (73) is communicated with an outer side wall of the upper die head (31).
7. The ceramic water tank high-pressure forming machine according to claim 4, wherein said slurry supply diaphragm pump (54) is provided with an air pressure adjusting member (541) for adjusting a slurry injection pressure thereof.
8. A ceramic water tank high-pressure forming machine according to claim 5, characterized in that the two sides of the fixed frame (1) are provided with linear guide rails (11) for the sliding connection of the side parts of the cover plate (32).
9. The ceramic water tank high-pressure forming machine as claimed in claim 1, wherein the upper die head (31) and the cavity (21) are in a quadrangular frustum pyramid shape.
10. The ceramic water tank high-pressure forming machine according to claim 6, characterized in that a first vent hole communicated with the output end of the first electromagnetic valve (72) is arranged on the inner side wall of the lower die (2), a second vent hole is arranged on the outer side wall of the upper die head (31), and an internal channel communicated with the output end of the second electromagnetic valve (73) and the second vent hole is arranged in the upper die head (31).
CN202023057001.XU 2020-12-16 2020-12-16 High-pressure forming machine for ceramic water tank Active CN214561714U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023057001.XU CN214561714U (en) 2020-12-16 2020-12-16 High-pressure forming machine for ceramic water tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023057001.XU CN214561714U (en) 2020-12-16 2020-12-16 High-pressure forming machine for ceramic water tank

Publications (1)

Publication Number Publication Date
CN214561714U true CN214561714U (en) 2021-11-02

Family

ID=78333557

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202023057001.XU Active CN214561714U (en) 2020-12-16 2020-12-16 High-pressure forming machine for ceramic water tank

Country Status (1)

Country Link
CN (1) CN214561714U (en)

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