CN214556982U

CN214556982U - Whole-machine whole-line full-electric numerical control production line

Info

Publication number: CN214556982U
Application number: CN202120115837.6U
Authority: CN
Inventors: 李耀岐
Original assignee: Shenzhen Julongda Electromechanical Equipment Co ltd
Current assignee: Shenzhen Julongda Electromechanical Equipment Co ltd
Priority date: 2021-01-17
Filing date: 2021-01-17
Publication date: 2021-11-02
Anticipated expiration: 2031-01-17

Abstract

The utility model discloses a complete machine whole line full-electric numerical control production line, including input frame, output frame, first install bin and second install bin, the second install bin is located between input frame and the output frame, first install bin fixed mounting is at the top of second install bin, the equal fixed mounting in bottom of input frame and output frame has a plurality of supporting legs, the bottom fixed mounting of supporting leg has the regulation landing leg, the inside of input frame is rotated and is connected with a plurality of input rollers, every the equal fixedly connected with input sprocket of one end of input roller, the last transmission of input sprocket is connected with the input chain, fixed mounting has the input motor in the input frame, the drive end of input motor and the one end fixed connection of one of them input roller. The utility model relates to a reinforcing bar processing technology field, simple structure, convenient operation, degree of automation is high, has improved reinforcing bar machining efficiency.

Description

Whole-machine whole-line full-electric numerical control production line

Technical Field

The utility model relates to a reinforcing bar processing technology field especially relates to a complete machine whole line full-electric numerical control production line.

Background

Along with the development of economy, especially the development of building trade, the demand of reinforcing bar is increasing day by day, and the reinforcing bar is before utilizing, generally need align to cut the mark and generally adopt reinforcing bar cutting production line to cut the reinforcing bar, cuts into the multistage with the reinforcing bar according to preset length, and current reinforcing bar cutting production line degree of automation is lower, has reduced the efficiency of reinforcing bar cutting.

Therefore, the whole-machine whole-line all-electric numerical control production line is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problems existing in the prior art and providing a complete machine whole line full-electric numerical control production line.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a whole-machine whole-line full-electric numerical control production line comprises an input rack, an output rack, a first installation box and a second installation box, wherein the second installation box is positioned between the input rack and the output rack, the first installation box is fixedly installed at the top of the second installation box, a plurality of supporting legs are fixedly installed at the bottoms of the input rack and the output rack, adjusting supporting legs are fixedly installed at the bottoms of the supporting legs, a plurality of input rollers are rotatably connected inside the input rack, one end of each input roller is fixedly connected with an input chain wheel, an input chain is in transmission connection with the input chain wheel, an input motor is fixedly installed on the input rack, the driving end of the input motor is fixedly connected with one end of one input roller, a plurality of output rollers are rotatably connected inside the output rack, and one end of each output roller is rotatably connected with an output chain wheel, the utility model discloses a chain cutting machine, including output sprocket, output rack, controller, input motor, output sprocket, fixed mounting has the output chain, fixed mounting has the output motor in the output rack, the drive end of output motor and the one end fixed connection of one of them output roller, the inside fixed mounting of second install bin has controller and battery, controller, input motor, output motor all with battery electric connection, fixed mounting has electric putter on the interior roof of first install bin, electric putter's flexible end fixedly connected with cutting motor, cutting motor and controller electric connection, the drive end fixedly connected with cutting knife of cutting motor, fixed mounting has clamping mechanism on the interior roof of first install bin, one side of output rack is equipped with length detection mechanism.

Preferably, clamping mechanism includes mount pad, first grip block, slide bar, slide, second grip block, mount table and cylinder, mount pad fixed mounting is on the interior diapire of first install bin, first grip block fixed mounting is at the top of mount pad, slide bar fixed mounting is on the mount pad, slide sliding connection is on the slide bar, second grip block fixed mounting is in one side of slide, mount table fixed mounting is at the top of mount pad, cylinder fixed mounting is in one side of mount table, the drive end of cylinder and one side fixed connection of slide, cylinder and controller electric connection.

Preferably, length detection mechanism includes linear guide, rack, slider, gear, displacement sensor and driving motor, linear guide fixed mounting is in one side of output frame, rack fixed mounting is in linear guide's bottom, slider sliding connection is on linear guide, driving motor fixed mounting is in the outside of slider, driving motor's drive end extend to the inside of slider and with gear fixed connection, displacement sensor fixed mounting is at the top of slider, displacement sensor and driving motor all with controller electric connection.

Preferably, one side of the second installation box is hinged with a second access door, and one side of the first installation box is hinged with a first access door.

Preferably, the front surfaces of the first access door and the second access door are fixedly provided with handles, and the front surface of the first access door is provided with a transparent observation window.

Preferably, the top fixed mounting of first install bin has the water tank, one side fixed mounting of water tank has the water pipe, the water pipe extends to the inside one end fixedly connected with shower nozzle of first install bin, fixed mounting has the solenoid valve on the water pipe, solenoid valve and controller electric connection.

Compared with the prior art, the beneficial effects of the utility model are that:

make the input roller rotate through starting input motor, carry the reinforcing bar through the input roller, realize the effect of material loading, pass first install bin after the reinforcing bar and carry to the output frame on, length through length detection mechanism to needs the cutting detects, length when the inspection reachs the length of needs cutting after, clamping mechanism starts, it is fixed to press from both sides the clamp to the reinforcing bar through clamping mechanism, the cutting motor starts afterwards, drive the cutting sword and change, realize the cutting to the reinforcing bar through electric putter's extension, after the cutting is accomplished, start output motor and make the output roller rotate, carry the reinforcing bar through the output roller, realize unloading, moreover, the steam generator is simple in structure, and convenient for operation, the degree of automation is high, the efficiency of reinforcing bar processing is improved.

Drawings

Fig. 1 is a schematic view of a front view structure of a complete machine whole line full-electric numerical control production line provided by the utility model;

fig. 2 is a schematic view of a cross-sectional structure in the front view direction of the whole-machine full-electric numerical control production line provided by the utility model;

fig. 3 is a schematic structural view of a clamping mechanism in the whole-machine full-line full-electric numerical control production line provided by the utility model;

fig. 4 is the utility model provides a length detection mechanism's among complete machine whole line full-electric numerical control production line structural schematic diagram.

In the figure: 1. an input chassis; 2. an output frame; 3. supporting legs; 4. adjusting the support legs; 5. an input roller; 6. an input sprocket; 7. an input chain; 8. an output roller; 9. an output sprocket; 10. an output chain; 11. inputting a motor; 12. an output motor; 13. a first installation box; 14. a second installation box; 15. a controller; 16. a storage battery; 17. a first access door; 18. a second access door; 19. a transparent viewing window; 20. a drive motor; 21. an electric push rod; 22. cutting the motor; 23. a cutting knife; 24. a water tank; 25. a water pipe; 26. a spray head; 27. an electromagnetic valve; 28. a mounting seat; 29. a first clamping block; 30. a slide bar; 31. a slide plate; 32. a second clamping block; 33. an installation table; 34. a cylinder; 35. a linear guide rail; 36. a rack; 37. a slider; 38. a gear; 39. and a displacement sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Referring to fig. 1-4, a complete machine whole line full-electric numerical control production line, which comprises an input rack 1, an output rack 2, a first installation box 13 and a second installation box 14, wherein the second installation box 14 is positioned between the input rack 1 and the output rack 2, the first installation box 13 is fixedly installed at the top of the second installation box 14, a plurality of supporting legs 3 are fixedly installed at the bottoms of the input rack 1 and the output rack 2, adjusting supporting legs 4 are fixedly installed at the bottoms of the supporting legs 3, a plurality of input rollers 5 are rotatably connected inside the input rack 1, an input chain wheel 6 is fixedly connected at one end of each input roller 5, an input chain 7 is movably connected on the input chain wheel 6, an input motor 11 is fixedly installed on the input rack 1, the driving end of the input motor 11 is fixedly connected with one end of one of the input rollers 5, a plurality of output rollers 8 are rotatably connected inside the output rack 2, every output roller 8's one end is all rotated and is connected with output sprocket 9, the transmission is connected with output chain 10 on output sprocket 9, fixed mounting has output motor 12 on the output frame 2, output motor 12's drive end and one of them output roller 8's one end fixed connection, the inside fixed mounting of second install bin 14 has controller 15 and battery 16, controller 15, input motor 11, output motor 12 all with battery 16 electric connection, fixed mounting has electric putter 21 on the interior roof of first install bin 13, electric putter 21's flexible end fixedly connected with cutting motor 22, cutting motor 22 and 15 electric connection of controller, cutting motor 22's drive end fixedly connected with cutting knife 23, fixed mounting has clamping mechanism on the interior roof of first install bin 13, one side of output frame 2 is equipped with length detection mechanism.

Wherein, the clamping mechanism comprises a mounting seat 28, a first clamping block 29, a sliding rod 30, a sliding plate 31, a second clamping block 32, a mounting table 33 and a cylinder 34, the mounting seat 28 is fixedly arranged on the inner bottom wall of the first mounting box 13, the first clamping block 29 is fixedly arranged on the top of the mounting seat 28, the sliding rod 30 is fixedly arranged on the mounting seat 28, the sliding plate 31 is slidably connected on the sliding rod 30, the second clamping block 32 is fixedly arranged on one side of the sliding plate 31, the mounting table 33 is fixedly arranged on the top of the mounting seat 28, the cylinder 34 is fixedly arranged on one side of the mounting table 33, the driving end of the cylinder 34 is fixedly connected with one side of the sliding plate 31, the cylinder 34 is electrically connected with the controller 15, the controller 15 can control the opening and closing of the air cylinder 34, the sliding plate 31 can move by controlling the extension of the air cylinder 34, and then the second clamping block 32 moves to be close to the first clamping block 29, and the reinforcing steel bar can be clamped quickly through the matched use of the first clamping block 29 and the second clamping block 32.

Wherein, the length detection mechanism comprises a linear guide rail 35, a rack 36, a slider 37, a gear 38, a displacement sensor 39 and a driving motor 20, the linear guide rail 35 is fixedly arranged at one side of the output frame 2, the rack 36 is fixedly arranged at the bottom of the linear guide rail 35, the slider 37 is slidably connected on the linear guide rail 35, the driving motor 20 is fixedly arranged at the outer part of the slider 37, the driving end of the driving motor 20 extends to the inner part of the slider 37 and is fixedly connected with the gear 38, the displacement sensor 39 is fixedly arranged at the top of the slider 37, the displacement sensor 39 and the driving motor 20 are both electrically connected with the controller 15, the length of the steel bar can be detected by the displacement sensor 39, the controller 15 can control the driving motor 20 to open and close, the gear 38 rotates by the driving end of the driving motor 20, the slider 37 generates linear motion by the rolling engagement of the gear 38 and the rack 36, the displacement sensor 39 is driven by the movement of the slide block 37, and the length of the steel bar is detected by the displacement sensor 39.

Wherein, one side of second install bin 14 articulates there is second access door 18, and one side of first install bin 13 articulates there is first access door 17, is convenient for overhaul second install bin 14 and the inside equipment of first install bin 13 through the installation cooperation of first access door 17 and second access door 18.

Wherein, the equal fixed mounting in front of first access door 17 and second access door 18 has the handle, and the front of first access door 17 is equipped with transparent observation window 19, is convenient for observe the inside of first install bin 13 through transparent observation window 19, is favorable to user of service's use.

Wherein, top fixed mounting of first install bin 13 has water tank 24, one side fixed mounting of water tank 24 has water pipe 25, water pipe 25 extends to the inside one end fixedly connected with shower nozzle 26 of first install bin 13, fixed mounting has solenoid valve 27 on the water pipe 25, solenoid valve 27 and 15 electric connection of controller, switching through 15 steerable solenoid valve 27 of controller, open solenoid valve 27 when the cutting, the inside water of water tank 24 is spout by shower nozzle 26 behind water pipe 25, the cooling is sprayed to cutting knife 23 after the shower nozzle 26 spouts, avoid cutting knife 23 overheat damage, the life of cutting knife 23 has been prolonged.

The working principle is as follows: the utility model discloses in, the reinforcing bar that will treat processing during the use is placed on input frame 1, make input roller 5 rotate through starting input motor 11, carry the reinforcing bar through input roller 5, realize the effect of material loading, pass first install bin 13 back when the reinforcing bar and carry to output frame 2 on, length to needs the cutting through length detection mechanism detects, after the length of inspection reachs the length that needs the cutting, clamping mechanism starts, press from both sides tight fixedly through clamping mechanism to the reinforcing bar, cutting motor 22 starts afterwards, it changes to drive cutting knife 23, the extension through electric putter 21 realizes the cutting to the reinforcing bar, after the cutting is accomplished, start output motor 12 and make output roller 8 rotate, carry the reinforcing bar through output roller 8, realize unloading.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A whole-machine whole-line full-electric numerical control production line comprises an input rack (1), an output rack (2), a first installation box (13) and a second installation box (14), and is characterized in that the second installation box (14) is located between the input rack (1) and the output rack (2), the first installation box (13) is fixedly installed at the top of the second installation box (14), a plurality of supporting legs (3) are fixedly installed at the bottoms of the input rack (1) and the output rack (2), adjusting supporting legs (4) are fixedly installed at the bottoms of the supporting legs (3), a plurality of input rollers (5) are rotatably connected inside the input rack (1), an input chain wheel (6) is fixedly connected at one end of each input roller (5), an input chain (7) is movably connected to the input chain wheel (6), and an input motor (11) is fixedly installed on the input rack (1), the drive end of the input motor (11) is fixedly connected with one end of one of the input rollers (5), the output rack (2) is internally and rotatably connected with a plurality of output rollers (8), one end of each output roller (8) is rotatably connected with an output chain wheel (9), an output chain (10) is in transmission connection with the output chain wheel (9), an output motor (12) is fixedly mounted on the output rack (2), the drive end of the output motor (12) is fixedly connected with one end of one of the output rollers (8), a controller (15) and a storage battery (16) are fixedly mounted in the second mounting box (14), the controller (15), the input motor (11) and the output motor (12) are electrically connected with the storage battery (16), and an inner top wall of the first mounting box (13) is fixedly mounted with an electric push rod (21), the utility model discloses a length detection device, including electric putter (21), flexible end fixedly connected with cutting motor (22) of electric putter (21), cutting motor (22) and controller (15) electric connection, the drive end fixedly connected with cutting knife (23) of cutting motor (22), fixed mounting has clamping mechanism on the interior roof of first install bin (13), one side of output frame (2) is equipped with length detection mechanism.

2. The whole machine whole line full-electric numerical control production line according to claim 1, wherein the clamping mechanism comprises a mounting seat (28), a first clamping block (29), a sliding rod (30), a sliding plate (31), a second clamping block (32), a mounting table (33) and an air cylinder (34), the mounting seat (28) is fixedly mounted on the inner bottom wall of the first mounting box (13), the first clamping block (29) is fixedly mounted on the top of the mounting seat (28), the sliding rod (30) is fixedly mounted on the mounting seat (28), the sliding plate (31) is slidably connected to the sliding rod (30), the second clamping block (32) is fixedly mounted on one side of the sliding plate (31), the mounting table (33) is fixedly mounted on the top of the mounting seat (28), the air cylinder (34) is fixedly mounted on one side of the mounting table (33), and the driving end of the air cylinder (34) is fixedly connected to one side of the sliding plate (31), the air cylinder (34) is electrically connected with the controller (15).

3. The whole-machine whole-line full-electric numerical control production line according to claim 1, the length detection mechanism comprises a linear guide rail (35), a rack (36), a slide block (37), a gear (38), a displacement sensor (39) and a driving motor (20), the linear guide rail (35) is fixedly arranged at one side of the output frame (2), the rack (36) is fixedly arranged at the bottom of the linear guide rail (35), the slide block (37) is connected on the linear guide rail (35) in a sliding way, the driving motor (20) is fixedly arranged outside the slide block (37), the driving end of the driving motor (20) extends to the inside of the sliding block (37) and is fixedly connected with the gear (38), the displacement sensor (39) is fixedly installed at the top of the sliding block (37), and the displacement sensor (39) and the driving motor (20) are both electrically connected with the controller (15).

4. The full-automatic whole-line full-electric numerical control production line of claim 1, characterized in that one side of the second installation box (14) is hinged with a second access door (18), and one side of the first installation box (13) is hinged with a first access door (17).

5. The full-automatic whole-line numerical control production line of claim 4, wherein handles are fixedly mounted on the front surfaces of the first access door (17) and the second access door (18), and a transparent observation window (19) is arranged on the front surface of the first access door (17).

6. The full-automatic whole-line full-electric numerical control production line of claim 1, wherein a water tank (24) is fixedly mounted at the top of the first mounting box (13), a water pipe (25) is fixedly mounted at one side of the water tank (24), a spray head (26) is fixedly connected to one end of the water pipe (25) extending into the first mounting box (13), an electromagnetic valve (27) is fixedly mounted on the water pipe (25), and the electromagnetic valve (27) is electrically connected with the controller (15).