CN214555739U

CN214555739U - Cleaning and spraying device for rubber production

Info

Publication number: CN214555739U
Application number: CN202121212451.3U
Authority: CN
Inventors: 张海斌; 张�杰; 李仕权; 胥思毅
Original assignee: Xinhongyu Chongqing Composite Materials Co Ltd
Current assignee: Xinhongyu Chongqing Composite Materials Co Ltd
Priority date: 2021-06-01
Filing date: 2021-06-01
Publication date: 2021-11-02
Anticipated expiration: 2031-06-01

Abstract

The utility model discloses a rubber production is with wasing spray set belongs to the rubber production field, a rubber production is with wasing spray set, the on-line screen storage device comprises a base, the top fixedly connected with box of base, the top sliding connection of box has the crossbearer, the right side of crossbearer is provided with actuating mechanism, the positive fixedly connected with pneumatic cylinder of crossbearer, the output fixedly connected with I-shaped frame of pneumatic cylinder, the bottom of I-shaped frame is provided with clean mechanism. The utility model discloses a support whole device through the base, put into earlier rubber spare and place the bench, then start actuating mechanism and make its backward motion stop after suitable position, then start actuating mechanism reverse motion, actuating mechanism drives the I-shaped frame level and moves forward to realized that the device possesses uses manpower sparingly, increase efficiency, and can accomplish and scrub and clean integration, reduce the remaining advantage of sanitizer.

Description

Cleaning and spraying device for rubber production

Technical Field

The utility model relates to a rubber production field, more specifically say, relate to a rubber production is with wasing spray set.

Background

The rubber is a polymer material with high elasticity and reversible deformation, and is made into a plate shape or a column shape in the production process for convenience, and the surface of the rubber is remained and adhered with dust due to process problems in the production process and needs to be cleaned.

However, the existing method generally adopts manual cleaning, the labor intensity of the manual cleaning is high, the efficiency is low, and the cleaning effect is poor and detergent residue is easy to generate after the cleaning is performed by rinsing and cleaning through a water tank after the cleaning, so that the product quality is reduced, and therefore, a cleaning and spraying device for rubber production is provided to solve the problems.

SUMMERY OF THE UTILITY MODEL

To the problem that exists among the prior art, the utility model aims to provide a rubber production is with wasing spray set to through artifical washing among the solution prior art, artifical abluent intensity of labour is big, and is inefficient, and carries out the rinsing through the pond after the brush and clean, clean effect does not produce the sanitizer easily and remains, reduces the problem of product quality.

In order to solve the above problems, the utility model adopts the following technical proposal.

The utility model provides a rubber production is with wasing spray set, includes the base, the top fixedly connected with box of base, the top sliding connection of box has the crossbearer, the right side of crossbearer is provided with actuating mechanism, the positive fixedly connected with pneumatic cylinder of crossbearer, the output fixedly connected with I-shaped frame of pneumatic cylinder, the bottom of I-shaped frame is provided with cleaning mechanism, the left side of box is provided with sanitizer spraying mechanism, the right side of box is provided with clear water spraying mechanism, sanitizer spraying mechanism and clear water spraying mechanism all cooperate with the I-shaped frame, the platform is placed to the inside fixedly connected with of box.

As a further description of the above technical solution: the top of the placing table is provided with a placing groove, the bottom of the placing table is provided with drain holes which are arranged at equal intervals, and the drain holes are communicated with the placing groove.

As a further description of the above technical solution: actuating mechanism includes servo motor, transmission shaft, ring gear, gear and two pinion racks, servo motor's output is through connecting the one end of cycle fixed connection to the transmission shaft, servo motor's bottom sliding connection to the right side of box, the other end of transmission shaft runs through and the left side of swivelling joint to the crossbearer, the inside fixed connection to the outside of transmission shaft of ring gear, the right side fixed connection to the left end of transmission shaft of gear, two the top of the equal fixed connection to box of pinion rack, the outside of ring gear and gear meshes with the top of two pinion racks respectively mutually.

As a further description of the above technical solution: the right side fixedly connected with slide rail of box, servo motor's bottom fixedly connected with connecting block, the bottom sliding connection of connecting block is to the top of slide rail.

As a further description of the above technical solution: the cleaning mechanism comprises a driving motor and a cleaning brush roll, two ends of the cleaning brush roll are rotatably connected to the bottom of the I-shaped frame, the left side of the driving motor is fixedly connected to the right side of the I-shaped frame, and the output end of the driving motor is fixedly connected to the other end of the cleaning brush roll through a coupling.

As a further description of the above technical solution: the sanitizer sprinkling mechanism includes sanitizer case, first water pump, hose and low pressure spray head group, the bottom fixed connection of sanitizer case to the top of base, the bottom fixed connection of first water pump to the top of sanitizer case, the input of first water pump is linked together through the inside of pipeline with the sanitizer case, the output fixed connection of first water pump to the one end of hose, the other end fixed connection of hose to the left side of low pressure spray head group, the outside fixed connection of low pressure spray head group to the front of I-shaped frame.

As a further description of the above technical solution: clear water spraying mechanism includes clear water tank, second water pump, soft siphunculus and high-pressure nozzle group, the bottom fixed connection of clear water tank to the top of base, the bottom of clear water tank's top fixed connection to second water pump, the input of second water pump is linked together through the inside of pipeline with clear water tank, the output fixed connection of second water pump to the one end of soft siphunculus, the other end of soft siphunculus runs through and sliding connection to the inside of box, the other end fixed connection of soft siphunculus to the right-hand member of high-pressure nozzle group, the outside fixed connection of high-pressure nozzle group to the back of I-shaped frame.

As a further description of the above technical solution: the front of the transverse frame is fixedly connected with two positioning blocks, two guide rods are inserted into the positioning blocks, the outer sides of the guide rods are connected to the insides of the positioning blocks in a sliding mode, and the bottom ends of the guide rods are fixedly connected to the top of the I-shaped frame.

Compared with the prior art, the utility model has the advantages of:

(1) the scheme supports the whole device through the base, firstly, a rubber part is placed on the placing table, then the driving mechanism is started to move backwards to a proper position and then stop, then the driving mechanism is started to move backwards, the driving mechanism drives the I-shaped frame to move forwards horizontally, meanwhile, the hydraulic cylinder is started to drive the I-shaped frame to descend and synchronously drive the cleaning mechanism to descend until the I-shaped frame contacts with the surface of the rubber part, then the cleaning mechanism, the cleaning agent spraying mechanism and the clear water spraying mechanism are started, the cleaning agent spraying mechanism sprays the cleaning agent on the rubber part evenly, then the cleaning mechanism cleans the surface of the rubber hinge, then the clear water spraying mechanism washes away the area cleaned by the cleaning mechanism with clear water, the whole process is completed by driving the driving mechanism to move backwards and forwards, so that the device has the advantages of saving manpower, increasing the efficiency and being capable of completing the integration of cleaning and cleaning, the cleaning agent has the advantages of reducing the residual cleaning agent, solving the problems that the labor intensity of manual cleaning is high, the efficiency is low, the cleaning is carried out through a water tank after brushing, the cleaning effect is poor, the residual cleaning agent is easy to generate, and the product quality is reduced in the prior art.

(2) This scheme is used through standing groove and wash port cooperation, can simply fix a position the rubber spare, prevents that it from being driven by the device to the wash port can the inside ponding of back standing groove, thereby makes the device structure more reasonable, and it is more convenient to use.

(3) This scheme uses through the cooperation of servo motor, transmission shaft, ring gear, gear and two pinion racks, starts servo motor and drives transmission shaft, ring gear and gear synchronous rotation, and ring gear and gear are along two pinion rack linear motion to drive the actuating mechanism motion, make the device can drive the mechanism synchronous motion of crossbearer and crossbearer bottom, and the operation is more stable, the operation of being convenient for.

(4) This scheme uses through the cooperation of slide rail and connecting block for servo motor's removal is laborsaving stable more, thereby makes the device operation more stable.

(5) This scheme is used through the cooperation of driving motor and clean brush roll, starts driving motor and drives clean brush roll and scrub the rubber spare for the device can realize mechanized operation and practice thrift the manpower, advantage that the cleaning performance is good.

(6) This scheme uses through the cooperation of sanitizer case, first water pump, hose and low pressure spray head group, starts the operation of first water pump and takes out the sanitizer of sanitizer incasement portion, then carries to the ejection of low pressure spray head group portion through the hose for the device operation is simpler, sprays the sanitizer more evenly, and clean effect is better.

(7) This scheme uses through the cooperation that clear water spraying mechanism includes clear water tank, second water pump, soft siphunculus and high-pressure nozzle group, starts the operation of second water pump and takes the clear water of clear water tank inside out, then carries to the blowout of high-pressure nozzle group inside through soft siphunculus, carries out cleaning operation to scrubbing back rubber spare for the device realizes scrubbing clean integration, and cleaning performance is better, reduces the sanitizer and remains, guarantees product quality.

(8) This scheme is through the use of locating piece cooperation guide bar for the device is better to the fixed effect of I-shaped frame, makes its operation more stable, thereby makes the structure of device more stable reasonable.

Drawings

Fig. 1 is a schematic front view of a cross-sectional structure of the present invention;

fig. 2 is a schematic top view of the cross-sectional structure of the present invention;

FIG. 3 is an enlarged view of the portion A in FIG. 3;

fig. 4 is a schematic view of the front perspective structure of the connection between the cross frame and the i-shaped frame of the present invention.

The reference numbers in the figures illustrate:

1. a base; 2. a box body; 3. a cross frame; 31. positioning blocks; 32. a guide bar; 4. a drive mechanism; 41. a servo motor; 411. connecting blocks; 42. a drive shaft; 43. a toothed ring; 44. a gear; 45. a toothed plate; 5. a hydraulic cylinder; 6. an I-shaped frame; 7. a cleaning mechanism; 71. a drive motor; 72. cleaning the brush roll; 8. a detergent spraying mechanism; 81. a detergent tank; 82. a first water pump; 83. a hose; 84. a low pressure spray head set; 9. a clear water spraying mechanism; 91. a clear water tank; 92. a second water pump; 93. soft through pipes; 94. a high pressure nozzle group; 10. a placing table; 101. a placement groove; 102. a drain hole; 11. a slide rail.

Detailed Description

The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention;

please refer to fig. 1-4, the utility model discloses an in, a rubber production is with wasing spray set, including base 1, base 1's top fixedly connected with box 2, box 2's top sliding connection has crossbearer 3, crossbearer 3's right side is provided with actuating mechanism 4, crossbearer 3's positive fixedly connected with pneumatic cylinder 5, pneumatic cylinder 5's output fixedly connected with I-shaped frame 6, I-shaped frame 6's bottom is provided with cleaning mechanism 7, box 2's left side is provided with sanitizer spraying mechanism 8, box 2's right side is provided with clear water spraying mechanism 9, sanitizer spraying mechanism 8 and clear water spraying mechanism 9 all cooperate with I-shaped frame 6, box 2's inside fixedly connected with places platform 10.

In the utility model, the whole device is supported by the base 1, the rubber part is firstly placed on the placing table 10, then the driving mechanism 4 is started to move backwards to a proper position and then stops, then the driving mechanism 4 is started to move backwards, the driving mechanism 4 drives the I-shaped frame 6 to move forwards horizontally, the hydraulic cylinder 5 is started to drive the I-shaped frame 6 to descend and synchronously drive the cleaning mechanism 7 to descend until contacting with the surface of the rubber part, then the cleaning mechanism 7, the cleaning agent spraying mechanism 8 and the clear water spraying mechanism 9 are started, the cleaning agent spraying mechanism 8 uniformly sprays the cleaning agent on the rubber part, then the cleaning mechanism 7 scrubs the surface of the rubber hinge, then the clear water spraying mechanism 9 washes the region of the cleaning mechanism 7 after brushing, the whole process is completed by the driving mechanism 4 driving the above components moving backwards and forwards, thereby realizing that the device has the function of saving manpower, the efficiency is improved, the brushing and cleaning integration can be completed, the residual detergent is reduced, the problems that in the prior art, the labor intensity of manual cleaning is high, the efficiency is low, the cleaning effect is poor, the residual detergent is easy to generate and the product quality is reduced due to the fact that the cleaning is carried out through a water tank after the brushing and the cleaning are carried out are solved.

Please refer to fig. 1 and fig. 2, wherein: the placing table 10 is provided with a placing groove 101 at the top, and the placing table 10 is provided with drain holes 102 at the bottom, which are arranged at equal intervals, and the drain holes 102 are communicated with the placing groove 101.

The utility model discloses in, use through standing groove 101 and wash port 102 cooperation, can simply fix a position the rubber spare, prevent that it from being driven by the device to wash port 102 can be the inside ponding of back standing groove 101, thereby make the device structure more reasonable, it is more convenient to use.

Please refer to fig. 1 and fig. 2, wherein: actuating mechanism 4 includes servo motor 41, transmission shaft 42, ring gear 43, gear 44 and two pinion rack 45, servo motor 41's output is through connection period fixed connection to transmission shaft 42's one end, servo motor 41's bottom sliding connection is to the right side of box 2, transmission shaft 42's the other end runs through and the left side of swivelling joint to crossbearer 3, ring gear 43's inside fixed connection is to transmission shaft 42's the outside, gear 44's right side fixed connection is to transmission shaft 42's left end, two pinion rack 45 all fixed connection to the top of box 2, ring gear 43 and gear 44's the outside meshes with two pinion rack 45's top respectively mutually.

The utility model discloses in, use through servo motor 41, transmission shaft 42, ring gear 43, gear 44 and two pinion rack 45's cooperation, start servo motor 41 and drive transmission shaft 42, ring gear 43 and gear 44 synchronous rotation, ring gear 43 and gear 44 are along two pinion rack 45 linear motion to drive actuating mechanism 4 motions, make the device can drive the mechanism synchronous motion of crossbearer 3 and crossbearer 3 bottom, and the operation is more stable, the operation of being convenient for.

Please refer to fig. 1, fig. 2, and fig. 3, wherein: the right side fixedly connected with slide rail 11 of box 2, servo motor 41's bottom fixedly connected with connecting block 411, the bottom sliding connection of connecting block 411 is to the top of slide rail 11.

The utility model discloses in, use through the cooperation of slide rail 11 and connecting block 411 for servo motor 41's removal is laborsaving stable more, thereby makes the device operation more stable.

Please refer to fig. 1, fig. 2 and fig. 4, wherein: the cleaning mechanism 7 comprises a driving motor 71 and a cleaning brush roller 72, wherein both ends of the cleaning brush roller 72 are rotatably connected to the bottom of the I-shaped frame 6, the left side of the driving motor 71 is fixedly connected to the right side of the I-shaped frame 6, and the output end of the driving motor 71 is fixedly connected to the other end of the cleaning brush roller 72 through a coupler.

The utility model discloses in, use through the cooperation of driving motor 71 and clean brush roll 72, start driving motor 71 and drive clean brush roll 72 and scrub the rubber spare for the device can realize mechanized operation and practice thrift the manpower, advantage that the cleaning performance is good.

Please refer to fig. 1, fig. 2 and fig. 4, wherein: the detergent spraying mechanism 8 comprises a detergent box 81, a first water pump 82, a hose 83 and a low-pressure spraying head group 84, wherein the bottom of the detergent box 81 is fixedly connected to the top of the base 1, the bottom of the first water pump 82 is fixedly connected to the top of the detergent box 81, the input end of the first water pump 82 is communicated with the inside of the detergent box 81 through a pipeline, the output end of the first water pump 82 is fixedly connected to one end of the hose 83, the other end of the hose 83 is fixedly connected to the left side of the low-pressure spraying head group 84, and the outer side of the low-pressure spraying head group 84 is fixedly connected to the front side of the I-shaped frame 6.

The utility model discloses in, use through the cooperation of sanitizer case 81, first water pump 82, hose 83 and low pressure atomizer 84, start first water pump 82 operation and take the inside sanitizer of sanitizer case 81 out, then carry the inside blowout of low pressure atomizer 84 through hose 83 for the device operation is simpler, sprays the sanitizer more evenly, and clean effect is better.

Please refer to fig. 1, fig. 2 and fig. 4, wherein: clear water spraying mechanism 9 includes clear water tank 91, second water pump 92, soft siphunculus 93 and high pressure nozzle group 94, the bottom fixed connection of clear water tank 91 to the top of base 1, the top fixed connection of clear water tank 91 to the bottom of second water pump 92, the input of second water pump 92 is linked together through the inside of pipeline with clear water tank 91, the output fixed connection of second water pump 92 to the one end of soft siphunculus 93, the other end of soft siphunculus 93 runs through and sliding connection to the inside of box 2, the other end fixed connection of soft siphunculus 93 is to the right-hand member of high pressure nozzle group 94, the outside fixed connection of high pressure nozzle group 94 to the back of I-shaped frame 6.

The utility model discloses in, use including clear water tank 91, second water pump 92, soft siphunculus 93 and high-pressure nozzle group 94's cooperation through clear water spraying mechanism 9, start second water pump 92 operation and take out the clear water of clear water tank 91 inside, then carry to the inside blowout of high-pressure nozzle group 94 through soft siphunculus 93, to scrubbing back rubber spare cleaning operation for the device realizes scrubbing clean integration, and the cleaning performance is better, and it remains to reduce the sanitizer, guarantees the product quality.

Please refer to fig. 1 and fig. 2, wherein: the front of the cross frame 3 is fixedly connected with two positioning blocks 31, two guide rods 32 are inserted into the two positioning blocks 31, the outer sides of the guide rods 32 are slidably connected into the positioning blocks 31, and the bottom ends of the guide rods 32 are fixedly connected to the top of the I-shaped frame 6.

The utility model discloses in, through the use of locating piece 31 cooperation guide bar 32 for the device is better to the fixed effect of I-shaped frame 6, makes its operation more stable, thereby makes the structure of device more stable reasonable.

The working principle is as follows: when the cleaning machine is used, firstly, a rubber piece is placed on the placing table 10, then the servo motor 41 is started to drive the transmission shaft 42, the toothed ring 43 and the gear 44 to synchronously rotate, the toothed ring 43 and the gear 44 linearly move along the two toothed plates 45, so that the driving mechanism 4 is driven to move to a proper position and then stop, then the driving mechanism 4 is started to reversely move, the driving mechanism 4 drives the I-shaped frame 6 to horizontally move forwards, meanwhile, the hydraulic cylinder 5 is started to drive the I-shaped frame 6 to descend and synchronously drive the cleaning mechanism 7 to descend until the cleaning mechanism contacts with the surface of the rubber piece, then the cleaning mechanism 7, the cleaning agent spraying mechanism 8 and the clear water spraying mechanism 9 are started, the first water pump 82 operates to pump out the cleaning agent in the cleaning agent box 81, then the cleaning agent is conveyed to the inside of the low-pressure spraying head group 84 through the hose 83 to spray the cleaning agent on the rubber piece uniformly, then the driving motor 71 is started to drive the cleaning brush roller 72 to brush the surface of the rubber piece to brush the rubber hinge, then the second water pump 92 runs and takes out the clear water in the clear water tank 91, then the clear water is conveyed to the inside of the high-pressure spray head group 94 through the soft through pipe 93 and sprayed out to flush the area of the cleaning mechanism 7 after being brushed, the whole process is completed by the backward and forward movement of the parts driven by the driving mechanism 4, thereby realizing that the device has the advantages of saving manpower, increasing the efficiency, and completing the integration of brushing and cleaning, reducing the residual advantage of the cleaning agent, solving the problems of manual cleaning in the prior art, large labor intensity of manual cleaning, low efficiency, rinsing and cleaning through a water tank after being brushed, poor cleaning effect, easy generation of the residual cleaning agent and reduction of the product quality.

The above description is only the preferred embodiment of the present invention; the scope of the present invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by replacing or changing the technical solution and the improvement concept of the present invention with equivalents and modifications within the technical scope of the present invention.

Claims

1. The utility model provides a rubber production is with wasing spray set, includes base (1), its characterized in that: the utility model discloses a cleaning machine, including base (1), top fixedly connected with box (2), the top sliding connection of box (2) has crossbearer (3), the right side of crossbearer (3) is provided with actuating mechanism (4), the positive fixedly connected with pneumatic cylinder (5) of crossbearer (3), the output fixedly connected with I-shaped frame (6) of pneumatic cylinder (5), the bottom of I-shaped frame (6) is provided with wiper mechanism (7), the left side of box (2) is provided with sanitizer spraying mechanism (8), the right side of box (2) is provided with clear water spraying mechanism (9), sanitizer spraying mechanism (8) and clear water spraying mechanism (9) all cooperate with I-shaped frame (6), platform (10) is placed to the inside fixedly connected with of box (2).

2. The cleaning and spraying device for rubber production according to claim 1, wherein: the top of the placing table (10) is provided with a placing groove (101), the bottom of the placing table (10) is provided with drain holes (102) which are arranged at equal intervals, and the drain holes (102) are communicated with the placing groove (101).

3. The cleaning and spraying device for rubber production according to claim 1, wherein: actuating mechanism (4) include servo motor (41), transmission shaft (42), ring gear (43), gear (44) and two pinion rack (45), the output of servo motor (41) is through connecting the one end of periodic fixed connection to transmission shaft (42), the bottom sliding connection of servo motor (41) is to the right side of box (2), the other end of transmission shaft (42) runs through and rotates the left side that is connected to crossbearer (3), the inside fixed connection of ring gear (43) is to the outside of transmission shaft (42), the right side fixed connection of gear (44) is to the left end of transmission shaft (42), two equal fixed connection of pinion rack (45) is to the top of box (2), the outside of ring gear (43) and gear (44) meshes with the top of two pinion rack (45) respectively.

4. The cleaning and spraying device for rubber production according to claim 3, wherein: the right side fixedly connected with slide rail (11) of box (2), the bottom fixedly connected with connecting block (411) of servo motor (41), the bottom sliding connection of connecting block (411) is to the top of slide rail (11).

5. The cleaning and spraying device for rubber production according to claim 1, wherein: the cleaning mechanism (7) comprises a driving motor (71) and a cleaning brush roller (72), two ends of the cleaning brush roller (72) are rotatably connected to the bottom of the I-shaped frame (6), the left side of the driving motor (71) is fixedly connected to the right side of the I-shaped frame (6), and the output end of the driving motor (71) is fixedly connected to the other end of the cleaning brush roller (72) through a coupler.

6. The cleaning and spraying device for rubber production according to claim 1, wherein: the detergent spraying mechanism (8) comprises a detergent box (81), a first water pump (82), a hose (83) and a low-pressure spray head group (84), the bottom of the detergent box (81) is fixedly connected to the top of the base (1), the bottom of the first water pump (82) is fixedly connected to the top of the detergent box (81), the input end of the first water pump (82) is communicated with the inside of the detergent box (81) through a pipeline, the output end of the first water pump (82) is fixedly connected to one end of the hose (83), the other end of the hose (83) is fixedly connected to the left side of the low-pressure spray head group (84), and the outer side of the low-pressure spray head group (84) is fixedly connected to the front side of the I-shaped frame (6).

7. The cleaning and spraying device for rubber production according to claim 1, wherein: clear water spraying mechanism (9) include clear water tank (91), second water pump (92), soft siphunculus (93) and high-pressure nozzle group (94), the bottom fixed connection of clear water tank (91) to the top of base (1), the top fixed connection of clear water tank (91) to the bottom of second water pump (92), the input of second water pump (92) is linked together through the inside of pipeline with clear water tank (91), the output fixed connection of second water pump (92) to the one end of soft siphunculus (93), the other end of soft siphunculus (93) runs through and sliding connection to the inside of box (2), the other end fixed connection of soft siphunculus (93) to the right-hand member of high-pressure nozzle group (94), the outside fixed connection of high-pressure nozzle group (94) to the back of I-shaped frame (6).

8. The cleaning and spraying device for rubber production according to claim 1, wherein: the front face of the transverse frame (3) is fixedly connected with two positioning blocks (31), two guide rods (32) are inserted into the positioning blocks (31), the outer sides of the guide rods (32) are connected to the inner portions of the positioning blocks (31) in a sliding mode, and the bottom ends of the guide rods (32) are fixedly connected to the top of the I-shaped frame (6).