CN214541711U - Copper monofilament broken line stopping device of frame strander - Google Patents
Copper monofilament broken line stopping device of frame strander Download PDFInfo
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- CN214541711U CN214541711U CN202120668155.8U CN202120668155U CN214541711U CN 214541711 U CN214541711 U CN 214541711U CN 202120668155 U CN202120668155 U CN 202120668155U CN 214541711 U CN214541711 U CN 214541711U
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- broken string
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- plc controller
- copper monofilament
- frame strander
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Abstract
The utility model belongs to the technical field of the frame winch broken string detects technique and specifically relates to a frame winch copper monofilament broken string parking equipment, including frame winch and broken string detector, the broken string detector is installed on the drum of frame winch, still include pulse sensor, linear speed sensor, main control unit and PLC controller, pulse sensor includes magnet and the hall sensor of setting between drum and broken string detector of a plurality of circumference evenly distributed on the drum, the meter rice wheel department at frame winch is installed to linear speed sensor, broken string detector, PLC controller all with main control unit electric connection, the output of PLC controller is connected with the display screen. The utility model discloses simple to operate, wiring are few, maintain convenient, can be accurate carry out the parking after the broken string and report to the police, can not have states such as missing report, wrong report to and can discover at the broken string still very short-term, and it is all very convenient to install and maintain.
Description
Technical Field
The utility model belongs to the technical field of frame winch broken string detects technique and specifically relates to a frame winch copper monofilament broken string parking equipment.
Background
On a frame stranding machine in the cable industry, copper wires need to be wound into bare cables, and production equipment is the frame stranding machine. A typical frame winch mainly comprises a center line device, 6 cages of stranding cages, 12 cages of stranding cages, 18 cages of stranding cages, 24 cages of stranding cages, 30 cages of stranding cages, 36 cages of stranding cages, a traction device, a take-up device and the like. The wire coil detection device comprises 6 cages, 12 cages, 18 cages, 24 cages, 30 cages, 36 cages, 6 wire coils for installing the 6 cages, 12 wire coils for installing the 12 cages, 18 wire coils for installing the 18 cages, 24 wire coils for installing the 24 cages, 30 wire coils for installing the 30 cages and 36 wire coils for installing the 36 cages, wire breakage detection needs to be carried out on each wire coil, and a wire breakage detection sensor needs to be installed on each wire coil. If the broken wire does not stop, the product is unqualified.
At present, a wire breakage stopping mode of a frame winch is that a copper ring with the diameter of 50cm is installed at a wire outlet, and an alarm can be triggered to stop after a wire coil is broken by touching the copper ring. This copper ring triggered parking approach is also prone to false alarms caused by the external environment. Because the frame winch is fast in speed, the probability of touching the copper ring after the wire is broken is very small, and the frame winch basically does not work when the power is cut off. Therefore, there is a need for an improvement to overcome the shortcomings of the existing production methods.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides a frame strander copper monofilament broken string parking equipment has solved the problem that there is the error in the frame strander broken string detection.
The utility model provides a technical scheme that its technical problem adopted is: frame winch copper monofilament broken string parking equipment, including frame winch and broken string detector, the broken string detector is installed on the drum of frame winch, still include pulse sensor, linear speed sensor, main control unit and PLC controller, pulse sensor includes magnet and the hall sensor of setting between drum and broken string detector of a plurality of circumference evenly distributed on the drum, the meter rice wheel department at frame winch is installed to linear speed sensor, broken string detector, PLC controller all with main control unit electric connection, the output of PLC controller is connected with the display screen.
And as optimization, the main controller comprises a power supply module, a signal processing module and an output signal conversion module which are electrically connected. The power supply module is responsible for supplying power to the whole circuit; the signal processing module converts the signal input by the disconnection detector into a signal which can be identified by the central processing unit, and the central processing unit performs summary processing on the data; the output signal conversion module is responsible for converting the signals which can be identified by the PLC.
And as optimization, the PLC comprises an input/output module and a logic control module which are electrically connected. The input and output module is responsible for carrying out input and output conversion processing on the signals; the logic control module controls the logic program (including program conversion, calculation, logic processing and system hardware connection) of the broken line parking.
Preferably, the number of the magnets is at least 12. The larger the number of magnets, the more accurate the pulse signal detected.
And as optimization, the wire coil, the Hall sensor and the wire breakage detector are electrically connected.
And preferably, the PLC is also connected with an alarm lamp and an alarm buzzer.
Preferably, the display screen is a touch screen.
The utility model has the advantages that: the utility model provides a frame strander copper monofilament broken string parking equipment, simple to operate, wiring are few, maintain the convenience, can be accurate carry out the parking after the broken string and report to the police, can not have states such as missing report, wrong report to and can discover in the broken string still very short-term, and it is all very convenient to install and maintain.
Drawings
FIG. 1 is a schematic view of a part of the structure of the present invention;
FIG. 2 is an enlarged schematic view of portion A of FIG. 1;
FIG. 3 is a schematic view of the structure of the wire coil of the present invention;
fig. 4 is a schematic view of the work flow of the present invention.
Wherein: 1. frame winch, 2, broken string detector, 3, drum, 4, magnet, 5, hall sensor.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
For convenience of description, the words "upper", "lower", "left" and "right" in the present application, if any, merely indicate that the directions of movement of the device or element are consistent with those of the drawings, and do not limit the structure, but merely facilitate the description of the invention and simplify the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the invention.
As shown in fig. 1-4, the copper monofilament broken line stopping device for the frame strander comprises a frame strander 1 and a broken line detector 2, wherein the broken line detector 2 is installed on a wire coil 3 of the frame strander 1, and further comprises a pulse sensor, a linear speed sensor (not shown), a main controller (not shown) and a PLC controller (not shown), the pulse sensor comprises a plurality of magnets 4 which are uniformly distributed on the wire coil 3 in the circumferential direction and hall sensors 5 which are arranged between the wire coil 3 and the broken line detector 2, and the number of the magnets 4 is at least 12; the linear speed sensor is arranged at a metering wheel of the frame winch 1, and the main controller comprises a power module, a signal processing module and an output signal conversion module which are electrically connected; the PLC controller comprises an input/output module and a logic control module which are electrically connected; the linear speed sensor, the broken wire detector 2 and the PLC are all electrically connected with the main controller, and the output end of the PLC is connected with a display screen; the display screen is a touch screen; the wire coil 3, the Hall sensor 5 and the wire breakage detector 2 are electrically connected; the PLC controller is also connected with an alarm lamp and an alarm buzzer.
The working principle is as follows: when the frame strander copper monofilament broken line parking device provided by the utility model is used, the main controller detects the linear speed through the linear speed sensor at the meter wheel and automatically adjusts the pulse detection time according to the outgoing line speed; hall sensor 5 gathers each drum 3's rotatory pulse signal through setting up magnet 4 on drum 3, broken string detector 2 modulates pulse signal into digital signal and sends main control unit, do not receive the pulse signal of certain drawing drum 3 in main control unit detection signal time, show that this line has been broken, main control unit sends the shut down instruction immediately, send the shut down instruction to the PLC controller, the PLC controller indicates the drum 3 position of trouble through control command with signal transmission for the operation panel, and show information through the display screen display, thereby quick broken string seeks.
The above embodiments are only specific cases of the present invention, and the protection scope of the present invention includes but is not limited to the forms and styles of the above embodiments, and any suitable changes or modifications made thereto by those skilled in the art according to the claims of the present invention shall fall within the protection scope of the present invention.
Claims (7)
1. Frame strander copper monofilament broken string parking equipment, including frame strander and broken string detector, the broken string detector is installed on the drum of frame strander, its characterized in that: still include pulse sensor, line speed sensor, main control unit and PLC controller, pulse sensor includes magnet and the hall sensor of setting between drum and broken string detector of a plurality of circumference evenly distributed on the drum, line speed sensor installs the meter rice wheel department at the frame strander, line speed sensor, broken string detector, PLC controller all with main control unit electric connection, the output of PLC controller is connected with the display screen.
2. The frame strander copper monofilament broken string stop device according to claim 1, characterized in that: the main controller comprises a power supply module, a signal processing module and an output signal conversion module which are electrically connected.
3. The frame strander copper monofilament broken string stop device according to claim 1, characterized in that: the PLC controller comprises an input/output module and a logic control module which are electrically connected.
4. The frame strander copper monofilament broken string stop device according to claim 1, characterized in that: the number of the magnets is at least 12.
5. The frame strander copper monofilament broken string stop device according to claim 1, characterized in that: and the wire coil, the Hall sensor and the wire break detector are electrically connected.
6. The frame strander copper monofilament broken string stop device according to claim 5, characterized in that: the PLC controller is also connected with an alarm lamp and an alarm buzzer.
7. The frame strander copper monofilament broken string stop device according to claim 6, characterized in that: the display screen is a touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120668155.8U CN214541711U (en) | 2021-04-01 | 2021-04-01 | Copper monofilament broken line stopping device of frame strander |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120668155.8U CN214541711U (en) | 2021-04-01 | 2021-04-01 | Copper monofilament broken line stopping device of frame strander |
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| CN214541711U true CN214541711U (en) | 2021-10-29 |
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| CN202120668155.8U Active CN214541711U (en) | 2021-04-01 | 2021-04-01 | Copper monofilament broken line stopping device of frame strander |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960243A (en) * | 2022-05-20 | 2022-08-30 | 江苏亨通海洋光网系统有限公司 | Detection method for strand cage steel wire breakage |
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2021
- 2021-04-01 CN CN202120668155.8U patent/CN214541711U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960243A (en) * | 2022-05-20 | 2022-08-30 | 江苏亨通海洋光网系统有限公司 | Detection method for strand cage steel wire breakage |
| CN114960243B (en) * | 2022-05-20 | 2023-11-21 | 江苏亨通海洋光网系统有限公司 | Method for detecting broken wire of steel wire of stranding cage |
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