CN210420314U - Single spindle monitoring device and single spindle spinning frame monitoring device - Google Patents
Single spindle monitoring device and single spindle spinning frame monitoring device Download PDFInfo
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- CN210420314U CN210420314U CN201920949677.8U CN201920949677U CN210420314U CN 210420314 U CN210420314 U CN 210420314U CN 201920949677 U CN201920949677 U CN 201920949677U CN 210420314 U CN210420314 U CN 210420314U
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Abstract
A single spindle monitoring device and a single spindle spinning frame monitoring device are used for monitoring spindles and comprise a sensor group, an indicator light group and a controller group, wherein the sensor group, the spindles and the indicator light group are respectively connected with the controller group, the sensor group comprises a rotating speed sensor arranged above the spindles and a code reader close to an embedded part of the spindles and a spool, and a bar code is arranged on one side of the embedded part or below the embedded part of a rotor of the spindle. The rotating speed sensor monitors the rotating speed of the spool in real time and feeds the rotating speed back to the controller group, the controller group judges states of broken ends, broken spindles, sliding spindles and the like through the change comparison of the rotating speed and controls the indicating lamp group to indicate corresponding light, the code reader identifies spindle bar codes and spool bar codes, the spindle bar codes and the spool bar codes are arranged on one side of the embedding part or below the embedding part, one code reader can respectively identify the two bar codes, and the controller group binds real-time monitoring data with the corresponding spindles and the spool so as to dynamically monitor states of the spindles and the spool.
Description
Technical Field
The utility model belongs to spinning frame control field, concretely relates to single spindle monitoring device and single spindle spinning frame monitoring device.
Background
The spinning machine draws, twists and coils the semi-finished roving or sliver into spun yarn cop in the spinning process; the condition of yarn breakage or spindle slippage can occur in the twisting process, so that a yarn breakage detection mechanism and an alarm device are arranged on a spinning frame, a sensor group and an alarm device are generally arranged on each spindle, the alarm device adopts light rays for alarming, and usually adopts high-brightness LED lamps which can be seen at a place 60 meters away, but the high-brightness LED lamps have great damage to the eyesight of workers, and a failed base cannot be well positioned by depending on light rays in a plant space with complex layout; in the existing monitoring device, spindles are arranged on a spindle seat, a seat number is bound with the spindle number, and signals fed back by a sensor group on the seat represent data of the corresponding spindle, but the states of the spindle and a spool cannot be dynamically tracked.
Disclosure of Invention
The utility model discloses the technical problem that will solve is: a dynamic single-spindle monitoring device and a single-spindle spinning frame monitoring device are provided.
The utility model discloses a solve above-mentioned technical problem and adopt following technical scheme:
a single spindle monitoring device is used for monitoring spindles and comprises a sensor group, an indicator light group and a controller group, wherein the sensor group, the spindles and the indicator light group are respectively connected with the controller group, the sensor group comprises a rotating speed sensor arranged above the spindles and a code reader close to an embedding part of the spindles and a spool, and a bar code is arranged on one side of the embedding part or below the embedding part of a rotor of the spindle.
Preferably, the outer side wall of the lower side of the line pipe is provided with a bar code.
Preferably, the indicator light set is arranged at the upper end of the rotating speed sensor, and the indicator light set adopts a bicolor light-emitting diode.
Preferably, the code reader is provided with a driving device, one end of the driving device is electrically connected with the controller group, and the output end of the driving device is connected with the lower end of the code reader.
Preferably, the sensor group further comprises a current detection device and/or an angular velocity sensor arranged inside the spindle, and the current detection device is arranged inside the spindle or at a voltage input end of the spindle.
The single spindle spinning frame monitoring device comprises a lower computer, wherein the lower computer comprises a first wireless module, a control device and a warning lamp set, and the control device is respectively connected with the first wireless module, the warning lamp set and the controller of the single spindle monitoring device.
Preferably, the number of single ingot monitoring devices employed is at least one.
Preferably, the lower machine further comprises positioning devices arranged on the left side and the right side of the single spindle spinning frame.
Preferably, the single-spindle spinning frame monitoring device further comprises an upper computer, the upper computer comprises a server, a second wireless module and an access terminal, the second wireless module and the access terminal are respectively connected with the server, and the server is connected with the first wireless module through the second wireless module.
Preferably, the access terminal comprises a mobile terminal, the mobile terminal comprises a control unit, a third wireless module, a code reader and a positioning device, the control unit is respectively connected with the third wireless module, the code reader and the positioning device, and the third wireless module is connected with the second wireless module.
Compared with the prior art, the utility model discloses following beneficial effect has: 1. the rotating speed sensor monitors the rotating speed of the spool in real time and feeds the rotating speed back to the controller group, the controller group judges states of broken ends, broken spindles, sliding spindles and the like through the change comparison of the rotating speed and controls the indicating lamp group to indicate corresponding light, and the code reader identifies spindle bar codes and spool bar codes; 2. spindle bar codes and spool bar codes are arranged on one side of the embedding part or below the embedding part, so that one code reader can respectively identify the two bar codes, and the controller group binds real-time monitoring data with the corresponding spindle and spool, thereby dynamically monitoring the states of the spindle and the spool.
Drawings
Fig. 1 is a schematic structural view of a single-spindle monitoring device provided by the present invention;
fig. 2 is a schematic view of the monitoring device of the single spindle spinning frame provided by the present invention.
The attached parts in the figure illustrate that: 1-spindle, 2-rotor, 21-embedding part, 22-spindle bar code, 31-code reader, 32-rotating speed sensor, 4-indicator light group, 5-spool and 51-spool bar code; 101-single spindle monitoring device, 102-sensor group, 103-controller group, 104-indicator lamp group, 201-single spindle monitoring device lower computer, 202-warning lamp group, 203-control device, 204-first wireless module, 205-first positioning device, 301-upper computer, 302-second wireless module, 303-server group, 401-access terminal, 501-mobile terminal, 502-control unit, 503-code reader, 504-second positioning device and 505-third wireless module.
Detailed Description
The structure and working process of the present invention will be further explained with reference to the accompanying drawings.
Example 1:
one aspect of the present invention provides a single spindle monitoring device, as shown in fig. 1, for monitoring a spindle 1 and a spool 5, wherein identification barcodes are arranged on the spindle 1 and the spool 5, the spool barcode 51 is arranged on the outer side wall of the lower side of the spool 5, the spindle 1 is embedded with the spool 5 through an embedding part 21, and the spindle barcode 22 is arranged on a rotor below the embedding part 21 or on one side of the embedding part 21 of the spindle 1 and the spool 5; as shown in fig. 2, the single spindle monitoring device 101 includes a sensor group 102, an indicator light group 104, and a controller group 103, the sensor group 102, the spindles 1, and the indicator light group 104 are respectively connected to the controller group 103, and the sensor group 102 includes a rotational speed sensor 32 mounted above the spindles 1 and a code reader 31 disposed on the fitting portion side of the spindles 1 and the spool 5. The rotating speed sensor 32 monitors the rotating speed of the spool 5 in real time and feeds the rotating speed back to the controller group 103, the controller group 103 judges states of broken ends, broken spindles, sliding spindles and the like through the change comparison of the rotating speed and controls the indicating lamp group 104 to indicate corresponding light, the code reader 31 identifies the spindle bar code 22 and the spool bar code 51, the spindle bar code 22 and the spool bar code 51 are arranged on one side of the embedding part 21 or below the embedding part 21, one code reader 31 can respectively identify the two bar codes, and the controller group 103 binds data monitored in real time with the corresponding spindle 1 and the spool 5, so that the states of the spindle and the spool are dynamically monitored. The barcode recognition comprises the following steps: the controller group 103 controls the spindle 1 to slowly rotate the rotor 21, the rotor bar code 22 and/or the spool bar code 51 slowly pass through the code reading area of the code reader 31, and the code reader 31 identifies the bar code and sends the bar code to the controller group 103. The code reader 31 can also be provided with a driving device at the lower end, the driving device comprises an electric cylinder and a transmission rod, the upper end of the transmission rod is connected with the lower end of the code reader 31, the lower end of the transmission rod is connected with an output shaft of the cylinder, the electric cylinder is electrically connected with the controller group 103, the driving device enables the code reader 31 to swing up and down so as to identify the bar codes 22 and 51 in a certain range, and the applicability of the device is improved.
The sensor group 102 further comprises a current detection device and/or an angular velocity sensor arranged inside the spindle 1, wherein the current detection device is arranged inside the spindle or at the voltage input end of the spindle. The working current of the spindle 1 is convenient to monitor; the diameter of the spool 5 is calculated through the angular speed of the rotor of the spindle 1 and the rotating speed of the spool 5, the angular speed and the rotating speed of the spool 5 are suddenly increased to judge the broken end, and the angular speed is suddenly increased while the rotating speed of the spool 5 is suddenly reduced to judge the sliding of the spindle; when the current is increased and the angular speed cannot reach the preset rotating speed, the condition of broken ingots can be judged.
The indicator light set 4 is mounted on the upper end of the rotation speed sensor 32 at a position where the indicator light set 4 is more easily seen. The indicator light set 4 uses two-color leds to indicate different monitoring states: one color indicates that the flash indicates broken ends and the normal bright indicates bad fixation; the other color is flicked to represent weak twist and normally bright to represent strong twist; the light is turned off to indicate that the spinning is normal; two colors are often bright indicating outage.
The utility model provides a single spindle monitoring device, through speed sensor 32 real time monitoring spool rotational speed and feed back to controller group 103, controller group 103 compares through the change of rotational speed and judges states such as broken end, bad spindle, smooth spindle, and control pilot lamp group 4 indicates corresponding light, code reader 31 discerns spindle bar code 22 and spool bar code 51; spindle bar codes 22 and spool bar codes 51 are arranged on one side of the embedding part 21 or below the embedding part 21, so that one code reader 31 can respectively identify the two bar codes, and the controller group 103 binds real-time monitoring data with corresponding spindles and spools, thereby dynamically monitoring the states of the spindles and the spools.
Example 2:
another aspect of the present invention provides a single spindle spinning frame monitoring device using the single spindle monitoring device in embodiment 1, as shown in fig. 2, including a lower computer 201, where the lower computer 201 includes a first wireless module 204, a control device 203, a warning light group 202 and at least one single spindle monitoring device 101 as described above, and the controller group 103 of the single spindle monitoring device 101 is connected to the control device 203; the first wireless module 204 and the warning lamp set 202 are respectively connected with the control device 203; the left side and the right side of the single spindle spinning frame are respectively provided with a first positioning device 205 which is used for positioning working seats on different sides of the single spindle spinning frame; the set of warning lights 202 includes green and red lights for indicating different operating conditions. The controller group 103 uploads the monitoring data to the controller 203, after the controller group 203 receives the monitoring data, the controller group controls the warning lamp group 202 to perform corresponding prompting and uploads the monitoring data in real time through the first wireless module 204, and the controller 203 can also send an operation instruction to the controller group 103, so that management of a plurality of single spindle monitoring devices in the spinning frame is facilitated.
The utility model provides a single spindle spinning frame monitoring device still includes host computer 301, host computer 301 includes server group 303, second wireless module 302 and access terminal 401 are connected with server group 303 respectively, and server group 303 is connected through first wireless module 204 in second wireless module 302 and the lower computer. The second wireless module 302 feeds the received monitoring data back to the server group 303, the access terminal 401 reads the data from the server group and sends an instruction to the monitoring device of the single spindle spinning frame through the server group and the second wireless module 302, and the upper computer 301 is convenient for managing the lower computer 201 of the monitoring device of the single spindle spinning frame.
The access terminal 401 comprises a mobile terminal 501, the mobile terminal 501 comprises a control unit 502, a third wireless module 505, a code reader 503 and a second positioning device 504, the third wireless module 505 is connected with the second wireless module 302, and the control unit 502 is respectively connected with the third wireless module 505, the code reader 503 and the second positioning device 504. The control unit 502 receives the number, the positioning position, the wireless signal and the plant layout map of the single spindle spinning frame from the server group 303 through the third wireless module 505, positions the position of the failed spinning frame and positions the position of the failed spindle according to the seat number of the single spindle monitoring device, the second positioning device 504 is used for positioning the position of the mobile terminal 501, and the control unit 502 generates a guide path; after reaching the position, the specific position is judged through the indicating lamp group 104 or the bar code. The spindle seats are also provided with bar codes, the mobile terminal 501 identifies the bar codes on the spindles 1, the line pipes 5 and the spindle seats through a code reader and feeds data back to the control unit 502, and the control unit 502 uploads the received feedback data and fault handling conditions to the server 303 through the third wireless module 505. The utility model provides a single spindle spinning frame monitoring device can the position at accurate positioning trouble place, makes things convenient for the rapid arrival scene of staff in time to handle to the code reader 503 through mobile terminal will handle target upload server group 303, makes things convenient for server group 303 to take notes the handling condition. Avoid using the highlight LED lamp to avoid causing the injury to staff's eyesight. Meanwhile, the monitoring device also facilitates the robot to enter the field to find out the fault position, the robot can find out the fault place through the positioning device, and the specific fault seat is identified through the code reader.
The utility model provides a single spindle spinning frame monitoring device uploads server group 303 with trouble single spindle spinning frame's information, and mobile terminal 501 reads trouble single spindle spinning frame information from server 303 to through the position of the accurate location trouble machine of positioner 205, 504, be convenient for in time find the trouble machine, in time will handle information upload server group 303 through mobile terminal 501 after handling.
The above-mentioned embodiments only represent one embodiment of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (10)
1. A single spindle monitoring device is used for monitoring spindles and comprises a sensor group, an indicator light group and a controller group, wherein the sensor group, the spindles and the indicator light group are respectively connected with the controller group.
2. A single spindle monitoring device according to claim 1 in which a barcode is provided on the outside wall of the underside of the conduit.
3. The single-ingot monitoring device according to claim 1, wherein the indicator light set is mounted at the upper end of the rotation speed sensor, and the indicator light set adopts a two-color light emitting diode.
4. The single-spindle monitoring device according to claim 1, wherein the code reader is provided with a driving device, one end of the driving device is electrically connected with the controller group, and the output end of the driving device is connected with the lower end of the code reader.
5. The single spindle monitoring device according to claim 1, wherein the sensor set further comprises a current detecting device and an angular velocity sensor installed inside the spindle, the current detecting device being installed inside the spindle or a voltage input end of the spindle.
6. A single spindle spinning frame monitoring device adopting the single spindle monitoring device as claimed in any one of claims 1 to 5, characterized by comprising a lower computer, wherein the lower computer comprises a first wireless module, a control device and a warning lamp set, and the control device is respectively connected with the first wireless module, the warning lamp set and the controller set of the single spindle monitoring device.
7. The single spindle spinning frame monitoring device according to claim 6, wherein the number of single spindle monitoring devices used is at least one.
8. The single spindle spinning frame monitoring device according to claim 6, wherein the lower machine further comprises positioning devices installed on the left and right sides of the single spindle spinning frame.
9. The single-spindle spinning frame monitoring device according to claim 6, further comprising an upper computer, wherein the upper computer comprises a server, a second wireless module and an access terminal, the second wireless module and the access terminal are respectively connected with the server, and the server is connected with the first wireless module through the second wireless module.
10. The single-spindle spinning frame monitoring device according to claim 9, wherein the access terminal comprises a mobile terminal, the mobile terminal comprises a control unit, a third wireless module, a code reader and a positioning device, the control unit is respectively connected with the third wireless module, the code reader and the positioning device, and the third wireless module is connected with the second wireless module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920949677.8U CN210420314U (en) | 2019-06-24 | 2019-06-24 | Single spindle monitoring device and single spindle spinning frame monitoring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920949677.8U CN210420314U (en) | 2019-06-24 | 2019-06-24 | Single spindle monitoring device and single spindle spinning frame monitoring device |
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| CN210420314U true CN210420314U (en) | 2020-04-28 |
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| CN201920949677.8U Active CN210420314U (en) | 2019-06-24 | 2019-06-24 | Single spindle monitoring device and single spindle spinning frame monitoring device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112904042A (en) * | 2021-01-20 | 2021-06-04 | 浙江理工大学 | Spindle speed sensor, Internet of things spindle speed monitoring system and method |
| CN115787118A (en) * | 2022-12-26 | 2023-03-14 | 浙江浩铭机械科技有限公司 | Method and device for producing and manufacturing Lyocell bamboo fibers |
-
2019
- 2019-06-24 CN CN201920949677.8U patent/CN210420314U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112904042A (en) * | 2021-01-20 | 2021-06-04 | 浙江理工大学 | Spindle speed sensor, Internet of things spindle speed monitoring system and method |
| CN112904042B (en) * | 2021-01-20 | 2023-03-17 | 浙江理工大学 | Spindle speed sensor, and Internet of things spindle speed monitoring system and method |
| CN115787118A (en) * | 2022-12-26 | 2023-03-14 | 浙江浩铭机械科技有限公司 | Method and device for producing and manufacturing Lyocell bamboo fibers |
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