CN214535627U - Novel circulating heater for thin oil station - Google Patents
Novel circulating heater for thin oil station Download PDFInfo
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- CN214535627U CN214535627U CN202120304991.8U CN202120304991U CN214535627U CN 214535627 U CN214535627 U CN 214535627U CN 202120304991 U CN202120304991 U CN 202120304991U CN 214535627 U CN214535627 U CN 214535627U
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Abstract
The utility model discloses a novel circulating heater of thin oil station, the control box comprises a control box body, all install the heated board on top and the relative inner wall in the control box, common fixedly connected with guide way on the three heated board, install the circulating pipe in the guide way, one side of control box is provided with the oil tank, be provided with the circulating pump jointly between oil tank and the control box, one side of control box is run through and is set up on the circulating pump to the one end of circulating pipe, the one end of circulating pump is connected with the oil tank through the connecting pipe. The utility model discloses the effectual poor problem of current thin oil station oil tank heating efficiency of having solved, through the circulation heating, improved heating efficiency and the life-span that improves lubricating oil, avoid the carbon deposition, reduce the damage of heater, when needs change the heater simultaneously, need not draw out lubricating oil in the thin oil station, make change work simpler, more convenient, reduce the preparation time that the host computer was started.
Description
Technical Field
The utility model relates to a thin oil station technical field especially relates to a novel thin oil station circulating heater.
Background
At present, various devices (a vertical mill main speed reducer, a roller press speed reducer, a ball mill main speed reducer, a ball mill and the like) of a cement enterprise in China all adopt a thin oil station to provide thin oil lubrication, and when the environmental temperature is low, before the thin oil station is started, in order to ensure that an oil pump of the thin oil station can normally work, meanwhile, the main machine device can normally obtain lubrication, and lubricating oil in the thin oil station needs to be heated.
The existing thin oil station adopts a heater to directly heat lubricating oil in an oil tank, the oil in the oil tank does not flow, the heater heats surrounding oil firstly, and then the lubricating oil conducts heat to other parts of the oil tank through the self of the lubricating oil to increase the temperature of other lubricating oil; in the process, because the heat-conducting property of the lubricating oil is poor and the lubricating oil does not flow, the heat of the heater cannot be taken away in time, so that the oil temperature at the heater is too high, the lubricating oil is easy to age, and the heating and carbon deposition are serious; the service life of the lubricating oil is shortened, and meanwhile, the heat conduction effect of the heater after carbon formation is poor, so that the heater is easy to damage; the heater is arranged at the position below the oil tank of the thin oil station, and when the heater is replaced, lubricating oil in the oil tank needs to be pumped out to replace the heater; the field maintenance workload is increased, and therefore, a novel circulating heater of the thin oil station is provided to solve the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a novel circulating heater for a thin oil station.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a novel circulating heater of thin oil station, includes the control box, all install the heated board on top and the relative inner wall in the control box, common fixedly connected with guide way on the three heated board, install the circulating pipe in the guide way, one side of control box is provided with the oil tank, be provided with the circulating pump jointly between oil tank and the control box, the one end of circulating pipe runs through one side of control box and runs through the setting on the circulating pump, the one end of circulating pump is connected with the oil tank through the connecting pipe, the other end of circulating pipe runs through the opposite side of control box and runs through the one side lower extreme that sets up at the oil tank.
Preferably, the heater is installed in the control box, install the thermocouple on one side inner wall of control box, bottom in the control box is provided with two heat dissipation fans, the below of control box is provided with the guard box, install driving motor in the guard box, driving motor's output shaft runs through the top of guard box and extends to in the control box, and the joint rotation has cup jointed ventilation mechanism on two heat dissipation fans, driving motor's the terminal fixed connection of output shaft is on ventilation mechanism.
Preferably, ventilation mechanism rotates two rotation wheels of cup jointing on two heat dissipation fans respectively, rotates through drive belt friction drive between the wheel two, and one of them rotates lower extreme middle part fixed connection of wheel on driving motor's output shaft, all fixedly cup jointed the ventilation fan on two rotation wheels, and two ventilation fans set up the below at the heater jointly.
Preferably, one side of the control box is rotatably connected with four hinges, two hinges at the same end are rotatably connected with a box door together, a door lock is mounted on one opposite side of the two box doors together, and a control panel is mounted on the box door at the left side.
Preferably, the upper end of the oil tank is provided with an oil supplementing pipe, the joint of the circulating pipe and the oil tank is provided with a valve, the bottom ends of the oil tank and the circulating pump are provided with a base, and four corners of the bottom end of the control box are fixedly connected with supports.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the circulating pump, the circulating pipe, the thermocouple and other parts are effectively matched, the circulating pipe in the control box is indirectly heated by the heater, so that the heating treatment of the oil in the circulating pipe is completed, the problems that the heater is directly contacted with the oil, the heating area is single, and the flowability is poor are solved, and the consequences that the oil temperature at the heater is too high, the lubricating oil is aged, and the heating carbonization is serious are prevented;
2. through the effective matching of the box door, the door lock, the hinge and other components, the oil heating pipeline and the heater are separately arranged, so that the overhaul and maintenance of the heater are facilitated, and the field maintenance workload is reduced;
to sum up, the utility model discloses the effectual poor problem of current thin oil station oil tank heating efficiency of having solved through the circulation heating, has improved heating efficiency and has improved the life-span of lubricating oil, avoids the carbon deposition, reduces the damage of heater, when needs change the heater simultaneously, need not draw out lubricating oil in the thin oil station, makes change work simpler, and is more convenient, reduces the preparation time that the host computer was started.
Drawings
FIG. 1 is a structural diagram of the internal connection of a novel circulating heater of a thin oil station;
FIG. 2 is a connecting structure diagram of a novel circulating heater of a thin oil station according to the present invention;
FIG. 3 is a schematic view of the top surface structure inside the control box of the novel circulating heater of the thin oil station;
fig. 4 is a schematic structural view of a control box of the novel circulating heater of the thin oil station provided by the present invention;
fig. 5 is the utility model provides a novel internal top view of control box of thin oil station circulating heater.
In the figure: 1 oil supplementing pipe, 2 valves, 3 oil tanks, 4 guide grooves, 5 bases, 6 circulating pumps, 7 thermocouples, 8 supports, 9 driving motors, 10 protection boxes, 11 transmission belts, 12 rotating wheels, 13 ventilating fans, 14 heaters, 15 circulating pipes, 16 control boxes, 17 hinges, 18 box doors, 19 door locks, 20 heat insulation boards and 21 radiating fans.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-5, a novel circulating heater for a thin oil station, including a control box 16, install the required part of heating fluid in the control box 16, be convenient for part installation and maintenance, all install heated board 20 on top and the relative inner wall in the control box 16, further strengthen the heat preservation effect through heated board 20, improve heating efficiency, common fixedly connected with guide way 4 on three heated board 20, install circulating pipe 15 in the guide way 4, guide way 4 is convenient for fix circulating pipe 15, the fluid of treating heating of taking out from the thin oil station is equipped with in the circulating pipe 15, through the high temperature in the control box 16, utilize circulating pipe 15 to circulate and heat, improve heating rate.
The utility model discloses in, one side of control box 16 is provided with oil tank 3, be provided with circulating pump 6 between oil tank 3 and the control box 16 jointly, utilize circulating pump 6 to conveniently take out the oil in the oil tank 3 in the thin oil station, the suction is to the control box 16 in, heat through firing equipment, circulating pipe 15's one end runs through one side of control box 16 and runs through the setting on circulating pump 6, circulating pump 6's one end is connected with oil tank 3 through the connecting pipe, circulating pipe 15's the other end runs through control box 16's opposite side and runs through the one side lower extreme that sets up at oil tank 3, make things convenient for control box 16, circulating pump 6 and 3 three's of oil tank intercommunication.
In the utility model, a heater 14 is arranged in a control box 16, the temperature in the control box 16 is heated through the heater 14, and then the oil in a circulating pipe 15 is heated and circulated, most equipment in the cement enterprises in China at present uses a thin oil station for lubrication, the production line of five kilotons/day generally, the equipment using the thin oil station is about fifteen, the lubricating oil is required to be used in eighty barrels, the price of 320 gear lubricating oil in each barrel is three thousand and three hundred yuan, the total amount of the lubricating oil is twenty-six-ten thousand and four thousand yuan, the lubricating oil normally used by the original thin oil station generally has an average service life of three years, the service life of the lubricating oil adopting the circulation heating can be prolonged to four or five years, the cost for saving the lubricating oil every year after the service life of the lubricating oil is twenty-thousand and nine-four-hundred and four-hundred yuan per day is two persons because the labor cost required for replacing the heater once is reduced in four-five years, the total saving is eight hundred yuan.
The utility model discloses in, install thermocouple 7 on one side inner wall of control box 16, thermocouple 7 gathers the temperature of heating cabinet, when the temperature is higher than 55 degrees, circulating pump 6 or valve 2 break down are considered to the procedure of control box 16, stop 14 heats of heater and 6 work of circulating pump, prevent that the oil temperature in the control box 16 is too high, bottom in the control box 16 is provided with two heat dissipation fans 21, in case when the temperature in the control box 16 is too high, realize inside and outside air exchange through heat dissipation fan 21, realize the inside cooling of control box 16 fast.
The utility model discloses in, the below of control box 16 is provided with guard box 10, install driving motor 9 in the guard box 10, guard box 10 prevents that driving motor 9 from weing and corroding, driving motor 9 links to each other with external supporting part, and control through corresponding control switch, make things convenient for the staff operation, driving motor 9's output shaft runs through guard box 10's top and extends to the control box 16 in, the ventilation mechanism has been cup jointed in the common rotation on two heat dissipation fans 21, air flow through ventilation mechanism with higher speed.
The utility model discloses in, the terminal fixed connection of output shaft of driving motor 9 is in ventilation mechanism, ventilation mechanism is including rotating two rotation wheels 12 that cup joint on two heat dissipation fans 21 respectively, rotate through drive belt 11 friction drive between 12 for two, the lower extreme middle part fixed connection of one of them rotation wheel 12 is on driving motor 9's output shaft, two rotate and all fix the cup joint on 12 and have ventilated fan 13, two ventilated fan 13 set up the below at heater 14 jointly, the output shaft end of driving motor 9 rotates through the rotation wheel 12 that the steady drive of shaft coupling links to each other with it, through the friction drive of drive belt 11, it rotates together to drive two ventilated fan 13 through two rotation wheels 12 simultaneously, ventilation efficiency with higher speed.
The utility model discloses in, one side of control box 16 is rotated and is connected with four hinges 17, it is connected with chamber door 18 to be located to rotate jointly on two hinges 17 of same end, lock 19 is installed jointly to relative one side of two chamber doors 18, lock 19 prevents that irrelevant personnel from touching heater 14 at will, cause the firing equipment paralysed, through hinge 17, effective cooperation of chamber door 18 and lock 19, if need change heater 14 time, only need open control box 16's lock 19, valve 2 closes and just can change heater 14, reduce the work load of maintenance, be convenient for heater 14's maintenance.
The utility model discloses in, be located and install the control panel on the left chamber door 18, through controlling the button of controlling on the control panel, the switch of steerable heater 14 and valve 2's switch, make things convenient for equipment operation, mend oil pipe 1 is installed to the upper end of oil tank 3, carry out the oil mass and supply, circulating pipe 15 is provided with valve 2 with the junction of oil tank 3 jointly, fluid circulation in the steerable oil tank 3 of valve 2 gets into in circulating pipe 15, base 5 is installed jointly to the bottom of oil tank 3 and circulating pump 6, the equal fixedly connected with support 8 in bottom four corners of control box 16, base 5 prevents that equipment from weing corrodes, support 8 is convenient for control box 16 and independently places.
In the utility model, when in use, the circulating pump 6 conveys the heated lubrication in the control box 16 back to the thin oil station oil tank 3, the heater 14 thermocouple 7 is arranged in the control box 16, the control box 16 is communicated with the lower part of the thin oil station oil tank 3 through the circulating pipe 15 and the valve 2, the lubrication in the thin oil station oil tank 3 is pumped into the control box 16 by the circulating pump 6 and is heated by the heater 14, the thermocouple 7 collects the temperature in the control box 16, when the temperature is higher than 55 ℃, the program of the control panel on the box door 18 of the control box 16 considers that the circulating pump 16 or the valve 2 has a fault, the heating of the heater 14 and the working of the circulating pump 16 are stopped, the oil temperature in the control box 16 is prevented from being too high, when the thin oil station needs to be heated, the heater 14 in the control box 16 and the circulating pump 6 are started simultaneously, the lubricating oil in the thin oil station is sucked into the control box 16 by the circulating pump 6 from the thin oil station oil tank 3, through circulation pipe 15 circulation, heater 14 heats 16 indoor temperatures in the whole control box to heating intraductal fluid, heater 14 does not with fluid circulation pipe 15 direct contact, then get back to in the thin oil station, when the high temperature, drive through driving motor 9 and rotate wheel 12, utilize wheel 12 to rotate and drive ventilation fan 13 and rotate, the circulation of control box 16 and external air is accelerated, reduces incasement temperature.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (5)
1. The utility model provides a novel circulating heater of thin oil station, includes control box (16), its characterized in that: all install heated board (20) on top in control box (16) and the relative inner wall, common fixedly connected with guide way (4) on three heated board (20), install circulating pipe (15) in guide way (4), one side of control box (16) is provided with oil tank (3), be provided with circulating pump (6) jointly between oil tank (3) and control box (16), one end of circulating pipe (15) runs through one side of control box (16) and runs through the setting on circulating pump (6), the one end of circulating pump (6) is connected with oil tank (3) through the connecting pipe, the other end of circulating pipe (15) runs through the opposite side of control box (16) and runs through the one side lower extreme that sets up at oil tank (3).
2. The novel circulating heater for the thin oil station as claimed in claim 1, wherein: install heater (14) in control box (16), install thermocouple (7) on one side inner wall of control box (16), bottom in control box (16) is provided with two heat dissipation fan (21), the below of control box (16) is provided with guard box (10), install driving motor (9) in guard box (10), the output shaft of driving motor (9) runs through the top of guard box (10) and extends to in control box (16), rotates jointly on two heat dissipation fan (21) and has cup jointed ventilation mechanism, the terminal fixed connection of output shaft of driving motor (9) is on ventilation mechanism.
3. The novel circulating heater for the thin oil station as claimed in claim 2, wherein: ventilation mechanism is including rotating two rotation wheels (12) of cup jointing on two heat dissipation fans (21) respectively, rotates through drive belt (11) friction drive between two rotation wheels (12), and one of them rotates the lower extreme middle part fixed connection of wheel (12) on driving motor's (9) output shaft, all fixedly cup joints ventilation fan (13) on two rotation wheels (12), and two ventilation fan (13) set up the below at heater (14) jointly.
4. The novel circulating heater for the thin oil station as claimed in claim 1, wherein: one side of the control box (16) is rotatably connected with four hinges (17), two hinges (17) at the same end are connected with a box door (18) in a rotating mode, a door lock (19) is mounted on one opposite side of the two box doors (18) jointly, and a control panel is mounted on the box door (18) on the left side.
5. The novel circulating heater for the thin oil station as claimed in claim 1, wherein: oil supply pipe (1) is installed to the upper end of oil tank (3), circulating pipe (15) are provided with valve (2) with the junction of oil tank (3) jointly, base (5) are installed jointly to the bottom of oil tank (3) and circulating pump (6), the equal fixedly connected with support (8) in bottom four corners of control box (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120304991.8U CN214535627U (en) | 2021-02-03 | 2021-02-03 | Novel circulating heater for thin oil station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120304991.8U CN214535627U (en) | 2021-02-03 | 2021-02-03 | Novel circulating heater for thin oil station |
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| Publication Number | Publication Date |
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| CN214535627U true CN214535627U (en) | 2021-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120304991.8U Active CN214535627U (en) | 2021-02-03 | 2021-02-03 | Novel circulating heater for thin oil station |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115013712A (en) * | 2022-06-23 | 2022-09-06 | 烟台杰瑞石油装备技术有限公司 | Lubricating oil system and method for heating lubricating oil |
-
2021
- 2021-02-03 CN CN202120304991.8U patent/CN214535627U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115013712A (en) * | 2022-06-23 | 2022-09-06 | 烟台杰瑞石油装备技术有限公司 | Lubricating oil system and method for heating lubricating oil |
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