CN210261880U - Quenching oil automatic cooling system - Google Patents
Quenching oil automatic cooling system Download PDFInfo
- Publication number
- CN210261880U CN210261880U CN201920727412.3U CN201920727412U CN210261880U CN 210261880 U CN210261880 U CN 210261880U CN 201920727412 U CN201920727412 U CN 201920727412U CN 210261880 U CN210261880 U CN 210261880U
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- quenching
- quenching liquid
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- heat
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- 238000010791 quenching Methods 0.000 title claims abstract description 106
- 230000000171 quenching effect Effects 0.000 title claims abstract description 106
- 238000001816 cooling Methods 0.000 title claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 79
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 60
- 230000017525 heat dissipation Effects 0.000 claims abstract description 26
- 239000000498 cooling water Substances 0.000 claims abstract description 20
- 230000001105 regulatory effect Effects 0.000 claims abstract description 3
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 4
- 241000883990 Flabellum Species 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an automatic quenching oil cooling system, which comprises a main platform, wherein a water pump, a water tank and a quenching liquid box body are sequentially arranged on the main platform from front to back, a groove is arranged on the outer side surface of the quenching liquid box body, then a heat dissipation plate is arranged in the groove, the heat in the quenching liquid box body can be effectively dissipated, meanwhile, a cooling water pipe is sleeved outside the heat dissipation plate to absorb the heat of the heat dissipation plate, the quenching liquid box body is further cooled, a regulating valve is arranged to regulate the flow and the flow velocity of water delivered by the water pump, the cooling intensity of the quenching liquid box body is convenient to regulate, an observation window is simultaneously arranged, the condition in the quenching liquid box body can be observed, the quenching degree can be conveniently observed by workers, a radiator is arranged to dissipate heat and cool the backflow water absorbing the heat, and a stirrer is arranged to stir the quenching liquid, the temperatures of the upper and lower quenching liquid layers are balanced.
Description
Technical Field
The utility model relates to a quenching process technology field specifically is a quenching oil automatic cooling system.
Background
Quenching is an important heat treatment process in industrial production and is a key technology for improving the physical properties of workpieces, and in the general process, the heated workpieces are put into special quenching liquid to rapidly cool the workpieces so as to improve certain physical properties (including rigidity, hardness, wear resistance, fatigue strength, toughness and the like).
In the quenching process, because the quenching liquid can absorb a large amount of heat from the workpiece, the temperature of the quenching liquid can be greatly increased after quenching for a period of time, and the quenching effect is seriously influenced. In order to solve the phenomenon, quenching liquid needs to be cooled, and the traditional cooling method mainly comprises the steps of installing a cooling pipeline in the quenching liquid, and filling circulating cooling liquid in the cooling pipeline to reduce the temperature of the quenching liquid; however, if a sufficient quenching space is to be secured, the number of cooling pipes to be arranged needs to be reduced, which in turn reduces the cooling effect;
in addition, in the quenching process, the heated workpiece is often sent into the upper layer or the lower layer of the quenching liquid, so that the temperature of the upper layer or the lower layer of the quenching liquid is inconsistent, the quenching quality of the workpiece is seriously affected due to the inconsistent temperature, the quality of the finished workpiece cannot be guaranteed, meanwhile, the quenching condition inside the quenching device cannot be clearly seen by the quenching device, the quenching degree cannot be controlled, in addition, the flow speed and the flow of the cooling liquid cannot be adjusted by the conventional device, the cooling strength cannot be controlled, excessive cooling sometimes can be caused, the quenching effect of the workpiece is broken down, the conventional quenching process often needs manual operation cooling by workers, time and labor are wasted, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide a quenching oil automatic cooling system, use external cooling structure, can not occupy the internal volume of quenching liquid box, can not occupy the internal portion volume of quenching liquid box when guaranteeing the cooling effect, be equipped with the inside quenching condition of quenching liquid box that can observe by the observation window simultaneously, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic quenching oil cooling system comprises a main platform, wherein a water pump, a water tank and a quenching liquid tank body are sequentially arranged on the main platform from front to back, grooves are formed in the outer side surface of the quenching liquid tank body, a heat dissipation plate is arranged in each groove, a heat dissipation groove is formed in each heat dissipation plate, a cooling water pipe is sleeved outside each heat dissipation plate, a flow dividing pipe is arranged at the water inlet end of each cooling water pipe, a rectifier pipe is arranged at the water outlet end of each cooling water pipe, a heat conduction plate is arranged on the right side surface of the quenching liquid tank body, a temperature control switch is arranged on each heat conduction plate, the flow dividing pipes are communicated with the water pump through a liquid conveying pipe, an adjusting valve is arranged on each liquid conveying pipe, the rectifier pipes are communicated with the water tank through a return pipe, a radiator is arranged on each return pipe, the, the end part of an output shaft of the rotating motor is connected with the stirrer, the input ends of the stirrer and the water pump are electrically connected with the output end of the temperature control switch, and the input end of the temperature control switch is electrically connected with the output end of the external power supply.
As an optimal technical scheme of the utility model, the agitator includes the safety cover, installs the rolling disc in the safety cover, and the annular side-mounting of rolling disc has the flabellum, sets up evenly distributed's opening on the safety cover.
As an optimized technical scheme of the utility model, condenser tube is elastic hose, and condenser tube is the PPR hot-water line.
As an optimized technical proposal of the utility model, the front surface of the quenching liquid box body is provided with an observation window which is a high temperature resistant glass window.
As an optimal technical scheme of the utility model, the radiator is the loop configuration, and the radiator is ceramic radiator.
Compared with the prior art, the beneficial effects of the utility model are that: this quenching oil automatic cooling system, lateral surface at the quenching liquid box is seted up flutedly, then install the heating panel in the recess, can effectively spill the heat of quenching liquid box inside, the outside of heating panel cup joints condenser tube simultaneously and can absorb the heat of heating panel, further cool off the quenching liquid box, be equipped with flow and the velocity of flow that the governing valve can adjust the water pump water delivery, the convenient cooling strength to the quenching liquid box of adjusting, install the observation window simultaneously, can observe the inside condition of quenching liquid box, make things convenient for the staff to observe the quenching degree, it can dispel the heat and cool down with the backward flow water that absorbs heat to be equipped with the radiator, it can stir the quenching liquid to be equipped with the agitator, make the temperature balance of quenching liquid upper strata and lower floor, effectively prevent the unbalanced temperature distribution of quenching liquid.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
fig. 3 is a sectional view of the stirrer of the present invention.
In the figure: the quenching device comprises a main platform 1, a quenching liquid box 2, a groove 3, a heat radiation plate 4, a heat radiation groove 5, a cooling water pipe 6, a flow dividing pipe 7, a water pump 8, a liquid delivery pipe 9, a regulating valve 10, a rectifying pipe 11, a water tank 12, a return pipe 13, a radiator 14, a conduit 15, a heat conduction plate 16, a temperature control switch 17, a rotating motor 18, a stirrer 19, an observation window 20, a protective cover 21, a rotating disc 22, fan blades 23 and circulation holes 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an automatic quenching oil cooling system comprises a main platform 1, wherein a water pump 8, a water tank 12 and a quenching liquid tank body 2 are sequentially arranged on the main platform 1 from front to back, grooves 3 are formed in the outer side surface of the quenching liquid tank body 2, then heat dissipation plates 4 are arranged in the grooves 3, heat inside the quenching liquid tank body 2 can be effectively dissipated, an observation window 20 is arranged on the front surface of the quenching liquid tank body 2, the condition inside the quenching liquid tank body 2 can be observed, workers can observe the quenching degree conveniently, the observation window 20 is a high-temperature resistant glass window, a heat dissipation plate 4 is arranged in each groove 3, a cooling water pipe 6 is sleeved outside the heat dissipation plate 4 and can absorb the heat of the heat dissipation plate 4, when the heat dissipation plate 4 cannot dissipate more heat, the heat of the quenching liquid tank body 2 is transferred to a temperature control switch 17 through a heat conduction plate 16, and then the temperature control switch 17 is electrified to enable the water pump 8 and a, further cooling the quenching liquid box body 2, a heat dissipation groove 5 is arranged on the heat dissipation plate 4, a cooling water pipe 6 is sleeved outside the heat dissipation plate 4, the cooling water pipe 6 is an elastic hose, the cooling water pipe 6 is a PPR hot water pipe, a shunt pipe 7 is arranged at the water inlet end of the cooling water pipe 6, a rectifying pipe 11 is arranged at the water outlet end of the cooling water pipe 6, a heat conduction plate 16 is arranged on the right side surface of the quenching liquid box body 2, a temperature control switch 17 is arranged on the heat conduction plate 16, the temperature is preset in the temperature control switch 17, quenching liquid is added into the quenching liquid box body 2, then a workpiece is put into the quenching liquid for quenching, when the temperature rises, the heat dissipation plate 4 starts to dissipate the heat of the quenching liquid box body 2, the shunt pipe 7 is communicated with the water pump 8 through a liquid conveying pipe 9, an adjusting valve 10 is arranged on the liquid conveying pipe 9, the adjusting valve 10 can adjust the flow rate and the flow rate, then, water is sent into a cooling water pipe 6 through a shunt pipe 7, then the water absorbs heat on a heat dissipation plate 4 through the cooling water pipe 6, then the water flows back to a water tank 12 through a rectifier pipe 11 and a return pipe 13, and the heat dissipation of the returned water is carried out by a radiator 14 so as to cool the returned water, thereby being convenient for adjusting the cooling intensity of the quenching liquid tank body 2, the rectifier pipe 11 is communicated with the water tank 12 through the return pipe 13, the return pipe 13 is provided with the radiator 14, the radiator 14 is in an annular structure, the radiator 14 can carry out heat dissipation and cooling on the returned water absorbing heat, the radiator 14 is a ceramic radiator, the water tank 12 is connected with a water pump 8 through a conduit 15, the left side and the right side of the quenching liquid tank body 2 are both provided with two rotating motors 18, the rotating motors 18 operate to drive a rotating disc 22 of a stirrer 19 to rotate, the rotating disc 22 drives, two agitators 19 are all installed to the side about the inside of quenching liquid box 2, agitator 19 can stir the quenching liquid, make the temperature balance of quenching liquid upper strata and lower floor, it is unbalanced to effectively prevent the temperature distribution of quenching liquid, agitator 19 includes safety cover 21, install rolling disc 22 in the safety cover 21, flabellum 23 is installed to rolling disc 22's annular side, evenly distributed's opening 24 has been seted up on the safety cover 21, the output shaft tip that rotates motor 18 is connected with agitator 19, agitator 19 and water pump 8's input and temperature switch 17's output electricity are connected, temperature switch 17's input is connected with external power supply's output electricity.
When in use: setting the temperature in advance at a temperature control switch 17, adding quenching liquid into a quenching liquid box body 2, then putting a workpiece into the quenching liquid for quenching, when the temperature rises, a heat dissipation plate 4 starts to dissipate heat of the quenching liquid box body 2, when the heat dissipation plate 4 can not dissipate more heat, the heat of the quenching liquid box body 2 transfers the heat to the temperature control switch 17 through a heat conduction plate 16, then the temperature control switch 17 is electrified to enable a water pump 8 and a rotating motor 18 to start to operate, then the water pump 8 sucks water in a water tank 12 through a conduit 15 and sends the water into a shunt pipe 7 through a liquid conveying pipe 9, an adjusting valve 10 is arranged on the shunt pipe 9 and can control the water supply amount and the water flow speed of the water pump 8, then the water is sent into a cooling water pipe 6 through the cooling water pipe 6 to absorb the heat on the heat dissipation plate 4, and then the water flows back to the water tank 12, and the radiator 14 radiates the heat of the returned water to cool the returned water, meanwhile, the rotating motor 18 operates to drive the rotating disc 22 of the stirrer 19 to rotate, the rotating disc 22 drives the fan blades 23 to rotate to stir the quenching liquid, so that the temperature of each part of the quenching liquid is balanced, and the quenching degree can be observed through the observation window 20.
The utility model discloses seted up recess 3 at the lateral surface of quenching liquid box 2, then install heating panel 4 in recess 3, can effectively spill out the heat of 2 inside of quenching liquid box, simultaneously the outside of heating panel 4 is cup jointed condenser tube 6 and can be with the heat absorption of heating panel 4, further cool off quenching liquid box 2, it can 8 water-carrying flows and the velocity of flow of water pump to be equipped with governing valve 10, the convenient regulation is to the cooling strength of quenching liquid box 2, install observation window 20 simultaneously, can observe the inside condition of quenching liquid box 2, make things convenient for the staff to observe the quenching degree, it can dispel the heat the cooling with the thermal backward flow water to be equipped with radiator 14, it can stir the quenching liquid to be equipped with agitator 19, make the temperature balance of quenching liquid upper strata and lower floor, effectively prevent that the temperature distribution of quenching liquid is uneven.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a quenching oil automatic cooling system, includes main platform (1), its characterized in that: the quenching device is characterized in that a water pump (8), a water tank (12) and a quenching liquid tank body (2) are sequentially arranged on the main platform (1) from front to back, grooves (3) are formed in the outer side surface of the quenching liquid tank body (2), a heat dissipation plate (4) is arranged in each groove (3), a heat dissipation groove (5) is formed in each heat dissipation plate (4), a cooling water pipe (6) is sleeved outside each heat dissipation plate (4), a diversion pipe (7) is arranged at the water inlet end of each cooling water pipe (6), a rectification pipe (11) is arranged at the water outlet end of each cooling water pipe (6), a heat conduction plate (16) is arranged on the right side surface of the quenching liquid tank body (2), a temperature control switch (17) is arranged on each heat conduction plate (16), the diversion pipes (7) and the water pump (8) are communicated through a liquid conveying pipe (9), a regulating valve (10) is arranged on the liquid, install radiator (14) on back flow (13), connect through pipe (15) between water tank (12) and water pump (8), two rotating electrical machines (18) are all installed to the side about quench liquid box (2), two agitator (19) are all installed to the side about the inside of quench liquid box (2), the output shaft tip of rotating electrical machine (18) is connected with agitator (19), the input of agitator (19) and water pump (8) is connected with the output electricity of temperature detect switch (17), the input of temperature detect switch (17) is connected with external power supply's output electricity.
2. The quenching oil automatic cooling system of claim 1, wherein: agitator (19) include safety cover (21), install rolling disc (22) in safety cover (21), and flabellum (23) are installed to the annular side of rolling disc (22), offer evenly distributed's circulation hole (24) on safety cover (21).
3. The quenching oil automatic cooling system of claim 1, wherein: the cooling water pipe (6) is an elastic hose, and the cooling water pipe (6) is a PPR hot water pipe.
4. The quenching oil automatic cooling system of claim 1, wherein: an observation window (20) is arranged on the front surface of the quenching liquid box body (2), and the observation window (20) is a high-temperature resistant glass window.
5. The quenching oil automatic cooling system of claim 1, wherein: the radiator (14) is of an annular structure, and the radiator (14) is a ceramic radiator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920727412.3U CN210261880U (en) | 2019-05-10 | 2019-05-10 | Quenching oil automatic cooling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920727412.3U CN210261880U (en) | 2019-05-10 | 2019-05-10 | Quenching oil automatic cooling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210261880U true CN210261880U (en) | 2020-04-07 |
Family
ID=70025614
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920727412.3U Expired - Fee Related CN210261880U (en) | 2019-05-10 | 2019-05-10 | Quenching oil automatic cooling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210261880U (en) |
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2019
- 2019-05-10 CN CN201920727412.3U patent/CN210261880U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200407 |