CN214528092U

CN214528092U - Sizing material finished product filling device

Info

Publication number: CN214528092U
Application number: CN202022930730.5U
Authority: CN
Inventors: 张小刚; 瞿龙学; 罗立国; 刘申
Original assignee: Hesheng Silicon Jiaxing Co ltd
Current assignee: Hesheng Silicon Jiaxing Co ltd
Priority date: 2020-12-07
Filing date: 2020-12-07
Publication date: 2021-10-29
Anticipated expiration: 2030-12-07

Abstract

The utility model discloses a sizing material finished product filling device, the sizing material finished product dress is in the film bag, and the film bag is arranged in the iron ladle, the filling device is including the conveyer belt that is used for carrying the iron ladle, locate the sizing material unloading pipe of conveyer belt top through the support, installs the valve on the sizing material unloading pipe, is equipped with the staple bolt that is used for embracing the iron ladle upper end between conveyer belt and the sizing material unloading pipe, and the staple bolt is the loop configuration who forms by preceding staple bolt and back staple bolt concatenation, and preceding staple bolt and back staple bolt are by actuating mechanism drive simultaneously in opposite directions or dorsad removal to and rise simultaneously or descend and remove, install the infrared inductor that is used for responding to the iron ladle on the conveyer belt on the support, be used for responding to the laser range finder of sizing material height in the iron ladle. The utility model discloses a sizing material finished product filling device can the sizing material injection volume in every iron bucket of effective control, ensures that the injection volume is stable. Meanwhile, air wrapped by the rubber can be effectively reduced, and the stability of the product is improved.

Description

Sizing material finished product filling device

Technical Field

The utility model belongs to the technical field of the sizing material finished product filling, concretely relates to sizing material finished product filling device.

Background

All liquid product on-line weighing packaging systems basically use a liquid level sensor for monitoring and controlling the weight in the packaging process. The liquid level sensors commonly used at present are of a resistance type, a capacitance type, an ultrasonic type, a radio and television switch and the like, wherein the resistance type is matched with a floater, the floater is mechanically connected to a potentiometer, and the change of the liquid level is transmitted to the potentiometer through the floater and related mechanical structures and is changed into the change of the resistance value of the potentiometer. Photoelectric switch level sensor can only monitor whether the liquid level reaches a certain establishment position, can not carry out the measurement that continuous liquid level changed, and ultrasonic wave level sensor installs in the storage tank outside, does not occupy storage tank inner space, and the inside electrified part that does not have of storage tank, and the security is good, but usually the precision is not high, and the measured value receives the influence of high temperature and atmospheric pressure great. The resistance type liquid level sensor can obtain higher measurement precision. But due to the presence of mechanical devices and moving parts, the real-time nature of the measurement is not high and there is a risk of mechanical failure. The photoelectric switch type liquid level sensor can only monitor a fixed position and cannot give a measured value at any position. The capacitance type occupies the internal space of the storage box, and potential safety hazards exist in the capacitance band point. Therefore, the weight measurement and monitoring in the packaging process have certain problems. In addition, the conventional method for packaging finished fluid products is that the materials flow into a packaging barrel from top to bottom by utilizing the flowing characteristic of the materials, and for semi-flowing pasty fluid, the problem of air entrainment exists in the flowing process, the entrained air cannot be released in the material accumulation process, and the materials and water in the air react chemically after a long time, so that the product quality is influenced.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides a sizing material finished product filling device, the sizing material finished product dress is in the film bag, and the film bag is arranged in the iron ladle, the filling device is including the conveyer belt that is used for carrying the iron ladle, locate the sizing material unloading pipe of conveyer belt top through the support, installs the valve on the sizing material unloading pipe, is equipped with the staple bolt that is used for embracing the iron ladle upper end between conveyer belt and the sizing material unloading pipe, and the staple bolt is the loop configuration who forms by preceding staple bolt and back staple bolt concatenation, and preceding staple bolt and back staple bolt are by actuating mechanism drive simultaneously in opposite directions or dorsad removal to and the removal of ascending or decline simultaneously, install the infrared inductor that is used for responding to the conveyer belt and goes up the iron ladle on the support, be used for responding to the laser range finder of sizing material height in the iron ladle.

Preferably, in the above technical solution, the support has a lifting function.

As the optimization of the technical scheme, the support comprises an upright column and a cross beam, a vertically arranged slide rail is arranged on the upright column, a slide block is arranged on the slide rail, one end of the cross beam is fixedly connected with the slide block, and the other end of the cross beam is connected with a rubber material discharging pipe vertically arranged downwards.

Preferably, the driving mechanism comprises a left front supporting column and a left rear supporting column arranged on one side of the conveyer belt, a right front supporting column and a right rear supporting column arranged on the other side of the conveyer belt, sliding rails vertically arranged on the left front supporting column, the left rear supporting column, the right front supporting column and the right rear supporting column respectively, sliding blocks driven by a motor to slide on the sliding rails are arranged on the sliding rails, a horizontally arranged left lifting cross bar is arranged between the left front supporting column and the left rear supporting column, two ends of the left lifting cross bar are respectively and fixedly connected with the sliding blocks on the left front supporting column and the sliding blocks on the left rear supporting column, a horizontally arranged right lifting cross bar is arranged between the right front supporting column and the right rear supporting column, two ends of the right lifting cross bar are respectively and fixedly connected with the sliding blocks on the right front supporting column and the sliding blocks on the right rear supporting column, the left lifting cross bar and the right lifting cross bar have the same structure, wherein the sliding rails are arranged on the left lifting cross bar, the slide rail on the left lifting cross rod is provided with a front slide block, a rear slide block and a bidirectional lead screw, the bidirectional lead screw is provided with a front lead screw pair and a rear lead screw pair, the front slide block is fixedly connected with the front lead screw pair, the rear slide block is fixedly connected with the rear lead screw pair, the bidirectional lead screw is driven by a motor to rotate, the two ends of the front hoop are respectively connected with the front slide block on the left lifting cross rod and the front slide block on the right lifting cross rod through connecting rods, and the two ends of the rear hoop are respectively connected with the rear slide block on the left lifting cross rod and the rear slide block on the right lifting cross rod through connecting rods.

Preferably as above-mentioned technical scheme, be equipped with the mounting bracket between right front support post and the right back support post, install the air hammer through the cylinder that the level set up on the mounting bracket, air hammer fixed connection cylinder's piston rod, the iron bucket of being embraced by the staple bolt on the directional conveyer belt of air hammer.

Preferably, the outer side of the upper end of the iron bucket is provided with a convex edge.

Preferably, the upper end of the film bag is folded outwards and then sleeved on the outer side of the iron barrel.

The utility model has the advantages that: the utility model discloses a sizing material finished product filling device can the sizing material injection volume in every iron bucket of effective control, ensures that the injection volume is stable. Meanwhile, air wrapped by the rubber can be effectively reduced, and the stability of the product is improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1, a sizing material finished product filling device, the sizing material finished product dress is in the film bag, and the film bag is arranged in iron ladle 1, filling device is including the conveyer belt 2 that is used for carrying iron ladle 1, locate the sizing material unloading pipe 3 of conveyer belt 2 top through the support, install the valve on the sizing material unloading pipe 3, be equipped with the staple bolt that is used for embracing iron ladle 1 upper end between conveyer belt 2 and the sizing material unloading pipe 3, the staple bolt is the loop configuration who is formed by preceding

staple bolt

4 and 5 concatenations of back staple bolt, preceding staple bolt 4 and back staple bolt 5 are moved by actuating mechanism drive simultaneously in opposite directions or dorsad to and rise simultaneously or descend and remove, install the infrared inductor that is used for responding to iron ladle 1 on the conveyer belt 2 on the support, be used for responding to the laser range finder of the interior sizing material height of iron ladle 1. When the conveyer belt carries iron bucket 1 to the rubber material unloading pipe 3 under conveyer belt 2 stop to remove, hold hoop 4 and back hoop 5 decline before the actuating mechanism drive, then preceding hoop 4 and back hoop 5 move in opposite directions and hold iron bucket 1 tightly, fix a position iron bucket 1 on the conveyer belt. And then opening a valve of the sizing material discharging pipe 3, injecting a sizing material finished product into the iron bucket 1, measuring the liquid level distance change of the sizing material finished product in the iron bucket 1 in real time through a laser range finder, and closing the valve when the liquid level of the sizing material finished product in the iron bucket 1 reaches a set value. Then the driving mechanism drives the front hoop 4 and the rear hoop 5 to move back to loosen the iron drum 1 and lift by a distance, and the conveyer belt is started to convey the filled iron drum 1 to the next station. In the process, the liquid level position in the iron bucket 1 is accurately detected and controlled through the laser range finder, so that the amount of the sizing material in each iron bucket 1 is accurately controlled.

Further, the support has a lifting function.

Further, the support is including stand 6 and crossbeam 7, installs the slide rail of vertical setting on the stand 6, installs the slider on the slide rail, and the slider is moved on the slide rail of stand 6 by motor drive, and the one end fixed connection slider of crossbeam 7, the other end are connected with the vertical sizing material unloading pipe 3 that sets up down. After the hoop is positioned on the iron bucket 1, the cross beam 7 descends by a certain height, so that the rubber material discharging pipe 3 extends into the iron bucket 1, and the tail end of the rubber material discharging pipe 3 is close to the bottom plate of the iron bucket 1. And then the valve opens the rubber material discharging pipe 3 to discharge rubber, and the height of the cross beam 7 gradually rises according to the height change of the liquid level of the rubber material detected by the laser range finder, so that the minimum set distance is always kept between the tail end of the rubber material discharging pipe 3 and the liquid level until the liquid level distance of the rubber material reaches the highest set value. After the valve is closed, the sizing material discharging pipe 3 continuously rises and is moved out of the iron bucket 1.

Further, the driving mechanism comprises a left front supporting column 8 and a left rear supporting column 9 which are arranged on one side of the conveyer belt 2, a right front supporting column 10 and a right rear supporting column 11 which are arranged on the other side of the conveyer belt 2, a sliding rail which is vertically arranged is respectively arranged on the left front supporting column 8, the left rear supporting column 9, the right front supporting column 10 and the right rear supporting column 11, sliding blocks which are driven by a motor to slide on the sliding rail are all arranged on the sliding rail, a horizontally arranged left lifting cross bar 12 is arranged between the left front supporting column 8 and the left rear supporting column 9, two ends of the left lifting cross bar 12 are respectively and fixedly connected with the sliding block on the left front supporting column 8 and the sliding block on the left rear supporting column 9, a horizontally arranged right lifting cross bar 13 is arranged between the right front supporting column 10 and the right rear supporting column 11, two ends of the right lifting cross bar 13 are respectively and fixedly connected with the sliding block on the right front supporting column 10 and the sliding block on the right rear supporting column 11, the left lifting cross bar 12 and the right lifting cross bar 13 have the same structure, wherein, be equipped with the slide rail on the horizontal pole 12 of left side lift, slide rail on the horizontal pole 12 of left side lift is installed preceding slider 14, back slider 15, two-way lead screw 16, it is vice to be equipped with preceding lead screw pair and back lead screw pair on the two-way lead screw 16, preceding slider 14 fixed connection preceding lead screw is vice, back slider 15 fixed connection back lead screw is vice, two-way lead screw 16 is rotated by motor drive, the both ends of preceding staple bolt 4 are respectively through connecting rod 17 connection preceding slider 14 on the horizontal pole 12 of left side lift and preceding slider 14 on the horizontal pole 13 of right side lift, the both ends of back staple bolt 5 are respectively through connecting rod 17 connection back slider 15 on the horizontal pole 12 of left side lift and back slider 15 on the horizontal pole 13 of right side lift.

Further, be equipped with mounting bracket 18 between right front support post 10 and the right back support post 11, install air hammer 20 through the cylinder 19 of level setting on the mounting bracket 18, air hammer 20 fixed connection cylinder 19's piston rod, air hammer 20 is to iron bucket 1 of being embraced by the staple bolt on the conveyer belt. After the iron barrel 1 is held by the hoop, the sizing material blanking pipe 3 descends to extend into the iron barrel 1 and is close to the bottom of the iron barrel 1, the valve is opened to inject glue into the iron barrel 1, after the glue liquid level in the iron barrel 1 reaches the designated height, the hoop holds the iron barrel 1 to ascend for a certain distance, meanwhile, the rubber material discharging pipe 3 rises for the same distance, so that the iron drum 1 is separated from the conveying belt, the air hammer 20 is driven by the air cylinder 19 to be close to the lower end of the iron drum 1, the air hammer 20 is started at intervals to knock the lower end of the iron drum 1 in the rubber material discharging pipe 3 in the processes of continuing rising and injecting rubber, make the colloid in the iron ladle 1 accelerate the diffusion to form smooth liquid level under the vibrations effect, prevent that the colloid from piling up the measuring effect who influences laser range finder in the middle part of the liquid level, the colloid that constantly pours into can be spread out fast and form the plane, reduces colloid fluid surface area, reduces the colloid and wraps up in the air of holding under the arm, can shake out the colloid with a small amount of air of being wrapped up in under the arm simultaneously.

Further, a convex edge 21 is arranged on the outer side of the upper end of the iron bucket 1.

Furthermore, the upper end of the film bag is folded outwards and then sleeved on the outer side of the iron barrel 1. After the iron drum 1 that the staple bolt was embraced, rubber compound unloading pipe 3 descends and stretches into in the iron drum 1 and be close to the bottom of iron drum 1, and the valve is opened the injecting glue in toward iron drum 1, and after the colloid liquid level in the iron drum 1 arrived the assigned height, the staple bolt unclamped iron drum 1 and held tightly iron drum 1 after a period again, then the certain distance that rises again, and rubber compound unloading pipe 3 rises the same distance simultaneously for iron drum 1 breaks away from the conveyer belt, continues follow-up operation. When the film bag is sleeved into the iron barrel 1, a certain distance is reserved between the bottom of the film bag and the bottom of the iron barrel 1, namely, the film bag is in a suspended state. When the hoop embraces the iron drum for the first time, the hoop not only plays a role of positioning the iron drum 1, but also can clamp the part of the film bag sleeved on the outer side of the iron drum 1. After a certain amount of sizing material is filled in the film bag, when the hoop loosens the iron bucket 1, the loosening distance of the hoop is controlled, the film bag descends under the action of the gravity of the sizing material and fills the bottom of the iron bucket 1, and after the hoop tightly holds the iron bucket 1 again, the film bag can be in full contact with the inner wall of the iron bucket 1, so that the film bag is prevented from forming wrinkles in the iron bucket 1. The film bag can not be driven by the glue material to descend in the process of continuously injecting the glue, and the glue material is ensured to be loaded in the film bag.

It is worth mentioning that, the utility model discloses a staple bolt 4 and back staple bolt 5 move in opposite directions or move dorsad simultaneously and rise simultaneously or descend to move and establish to actuating mechanism, cylinder 19, air hammer 20, valve, two-way lead screw 16 etc. technical characterstic that the utility model discloses a have raising and lowering functions's support, drive that the patent application relates to should be regarded as prior art, and the concrete structure of these technical characterstic, theory of operation and the control mode that probably involves, spatial arrangement mode adopt the conventional selection in this field can, should not be regarded as the invention point of the utility model discloses a place, the utility model discloses a do not do further specifically expand the detailing.

Having described in detail preferred embodiments of the present invention, it is to be understood that modifications and variations can be made by persons skilled in the art without inventive faculty, and therefore all technical solutions which can be obtained by a person skilled in the art based on the concepts of the present invention through logic analysis, reasoning or limited experimentation will fall within the scope of protection defined by the claims.

Claims

1. The utility model provides a sizing material finished product filling device, the sizing material finished product dress is in the film bag, and the iron ladle is arranged in to the film bag, a serial communication port, the filling device is including the conveyer belt that is used for carrying the iron ladle, locate the sizing material unloading pipe of conveyer belt top through the support, install the valve on the sizing material unloading pipe, be equipped with the staple bolt that is used for embracing the iron ladle upper end between conveyer belt and the sizing material unloading pipe, the staple bolt is the loop configuration who is formed by preceding staple bolt and back staple bolt concatenation, preceding staple bolt and back staple bolt are by actuating mechanism drive simultaneously in opposite directions or dorsad removal to and the removal that rises simultaneously or descends, install the infrared inductor that is used for responding to the iron ladle on the conveyer belt on the support, be used for responding to the laser range finder of sizing material height in the iron ladle.

2. The finished gum filling apparatus of claim 1, wherein the support has a lifting function.

3. The finished rubber product filling device according to claim 2, wherein the support comprises an upright post and a cross beam, a vertically arranged slide rail is mounted on the upright post, a slide block is mounted on the slide rail, one end of the cross beam is fixedly connected with the slide block, and the other end of the cross beam is connected with a rubber blanking pipe which is vertically arranged downwards.

4. The finished sizing material filling device according to claim 1, wherein the driving mechanism comprises a left front supporting column and a left rear supporting column arranged on one side of the conveying belt, and a right front supporting column and a right rear supporting column arranged on the other side of the conveying belt, the left front supporting column, the left rear supporting column, the right front supporting column and the right rear supporting column are respectively provided with a vertically arranged slide rail, the slide rails are all provided with a slide block driven by a motor to slide on the slide rails, a horizontally arranged left lifting cross bar is arranged between the left front supporting column and the left rear supporting column, two ends of the left lifting cross bar are respectively and fixedly connected with the slide block on the left front supporting column and the slide block on the left rear supporting column, a horizontally arranged right lifting cross bar is arranged between the right front supporting column and the right rear supporting column, two ends of the right lifting cross bar are respectively and fixedly connected with the slide block on the right front supporting column and the slide block on the right rear supporting column, the left lifting cross bar and the right lifting cross bar have the same structure, the left lifting cross rod is provided with a slide rail, the slide rail on the left lifting cross rod is provided with a front slide block, a rear slide block and a two-way lead screw, the two-way lead screw is provided with a front lead screw pair and a rear lead screw pair, the front slide block is fixedly connected with the front lead screw pair, the rear slide block is fixedly connected with the rear lead screw pair, the two-way lead screw is driven by a motor to rotate, the two ends of the front hoop are respectively connected with the front slide block on the left lifting cross rod and the front slide block on the right lifting cross rod through connecting rods, and the two ends of the rear hoop are respectively connected with the rear slide block on the left lifting cross rod and the rear slide block on the right lifting cross rod through connecting rods.

5. The finished rubber product filling device according to claim 4, wherein a mounting frame is arranged between the right front supporting column and the right rear supporting column, an air hammer is mounted on the mounting frame through a horizontally arranged air cylinder, the air hammer is fixedly connected with a piston rod of the air cylinder, and the air hammer points to the iron bucket which is held by the hoop on the conveyor belt.

6. The finished sizing material filling device according to claim 1, wherein the outer side of the upper end of the iron barrel is provided with a convex edge.

7. The finished sizing material filling device according to claim 6, wherein the upper end of the film bag is folded outwards and then sleeved outside the iron barrel.