CN214480198U - Motor coil winding and tensioning device - Google Patents
Motor coil winding and tensioning device Download PDFInfo
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- CN214480198U CN214480198U CN202121016589.6U CN202121016589U CN214480198U CN 214480198 U CN214480198 U CN 214480198U CN 202121016589 U CN202121016589 U CN 202121016589U CN 214480198 U CN214480198 U CN 214480198U
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Abstract
The utility model relates to a motor coil winding and tensioning device, which comprises a wire coil mechanism, a sensing mechanism, a guide mechanism and a winding machine; sequentially enabling an electromagnetic wire on the wire coil mechanism to pass through a carrier roller and an S-shaped sensor on the sensing mechanism, sequentially pass through a horizontal guide roller and a vertical guide roller on the guide mechanism, pass through the impurity removing brush and finally wind on a winding former of a winding machine; the tension data of the electromagnetic wire is transmitted to the magnetic powder brake through the S-shaped sensor, so that the electromagnetic wire is controlled to be wound under constant tension; the utility model solves the problem that the insulating layer of the electromagnetic wire is easy to scratch in the prior art; dust and impurities cannot be cleaned; can not produce the problem of tensioning constant force, the utility model discloses still have coiling electromagnetic wire surface insulation layer and do not have the scratch, effectively clear up the dust impurity on the electromagnetic wire, the effect of the invariable tensile force of coiling in-process remains throughout.
Description
Technical Field
The utility model relates to a motor coil coiling field specifically is a motor coil coiling straining device.
Background
In the prior art, the outer surface of an electromagnetic wire is tightly pressed by an upper clamping plate and a lower clamping plate (as shown in figure 1) of a tensioning device, the electromagnetic wire passes through the clamping plates, and when the electromagnetic wire is wound, sliding friction is generated between the surface of the electromagnetic wire and the clamping plates, so that an insulating layer on the surface of the electromagnetic wire is inevitably scratched or broken; the larger the section size of the electromagnetic wire is, the more serious the scratch is, the larger the influence on the insulation quality of the coil is, and the dust and impurities on the electromagnetic wire cannot be removed in the winding process; the tightness of the electromagnetic wire cannot be controlled; in order to solve the above problems, a winding and tensioning device for a motor coil is proposed.
Disclosure of Invention
The utility model aims at solving the problem, providing an electric machine coil winding tensioning device.
The utility model has the following concrete scheme: an electric machine coil winding tension device, comprising: the drum mechanism, the last electromagnetic wire that is equipped with of drum mechanism, drum mechanism one side is equipped with the coiling machine, is equipped with the winding former on the coiling machine, drum mechanism includes: the magnetic powder brake device comprises a bracket, wherein a shaft A is arranged on the bracket, a magnetic powder brake is arranged on the shaft A, and a wire spool is arranged at one end of the magnetic powder brake; a sensing mechanism and a guide mechanism are sequentially arranged between the wire coil mechanism and the winding machine; the sensing mechanism is provided with a carrier roller and an S-shaped sensor, and the S-shaped sensor is sequentially connected with the automatic tension controller and the magnetic powder brake and used for controlling the tension of the wire coil mechanism; the guide mechanism is provided with at least one group of horizontal guide rollers which are symmetrically arranged up and down and used for guiding; the electromagnetic wire sequentially passes through the sensing mechanism, the guide mechanism and the winding machine and is wound on the winding die.
Furthermore, the guide mechanism is also provided with at least one group of vertical guide rollers which are symmetrically arranged left and right.
Furthermore, a impurity cleaning brush is arranged between the winding machine and the guide mechanism and used for cleaning impurities on the electromagnetic wire.
The utility model discloses a theory of operation: sequentially enabling an electromagnetic wire on the wire coil mechanism to pass through a carrier roller and an S-shaped sensor on the sensing mechanism, sequentially pass through a horizontal guide roller and a vertical guide roller on the guide mechanism, pass through the impurity removing brush and finally wind on a winding former of a winding machine; and tension data of the electromagnetic wire is transmitted to the magnetic powder brake through the S-shaped sensor, so that the electromagnetic wire is controlled to be wound under constant tension.
The utility model discloses following beneficial effect has:
1. the surface insulating layer is not scratched in the winding process of the electromagnetic wire;
2. the utility model is suitable for winding single-wire, double-wire, four-wire and six-wire coils;
3. the coil is in a constant force tensioning state during winding, which is beneficial to the forming of the coil;
4. the utility model discloses can realize the ration adjustment to the electromagnetic wire tensioning force of different cross-sections.
Drawings
FIG. 1 is a schematic view of a conventional winding apparatus with a clamping plate;
FIG. 2 is a schematic diagram of the present invention;
FIG. 3 is a schematic structural view of a wire coil mechanism;
in the figure: 1-wire coil mechanism, 101-bracket, 102-magnetic powder brake, 103-axis A, 104-wire spool, 2-automatic tension controller, 3-sensing mechanism, 301-carrier roller, 302-S type sensor, 4-guiding mechanism, 401-horizontal guide roller, 402-vertical guide roller, 5-wire winding machine, 501-wire winding mold, 6-impurity removing brush and 7-electromagnetic wire.
Detailed Description
Referring to fig. 1 to 3, a winding and tensioning device for a motor coil includes: drum mechanism 1, be equipped with electromagnetic wire 7 on drum mechanism 1, drum mechanism 1 one side is equipped with coiling machine 5, is equipped with winding former 501 on the coiling machine 5, drum mechanism 1 includes: the magnetic powder brake device comprises a bracket 101, wherein a shaft A103 is arranged on the bracket 101, a magnetic powder brake 102 is arranged on the shaft A103, and a wire spool 104 is arranged at one end of the magnetic powder brake 102; a sensing mechanism 3 and a guide mechanism 4 are sequentially arranged between the wire coil mechanism 1 and the winding machine 5; the sensing mechanism 3 is provided with a carrier roller 301 and an S-shaped sensor 302, and the S-shaped sensor 302 is sequentially connected with the automatic tension controller 2 and the magnetic powder brake 102 and used for controlling the tension of the wire coil mechanism 1; at least one group of horizontal guide rollers 401 which are symmetrically arranged up and down are arranged on the guide mechanism 4 and used for guiding; the electromagnetic wire 7 sequentially passes through the sensing mechanism 3, the guide mechanism 4 and the winding machine 5, and is wound on the winding die 501.
Further, at least one group of vertical guide rollers 402 which are symmetrically arranged left and right is arranged on the guide mechanism 4.
Furthermore, a impurity cleaning brush 6 is arranged between the winding machine 5 and the guide mechanism 4 and used for cleaning impurities on the electromagnetic wire 7.
Claims (3)
1. An electric machine coil winding tension device, comprising: the drum mechanism, the last electromagnetic wire that is equipped with of drum mechanism, drum mechanism one side is equipped with the coiling machine, is equipped with winding former, its characterized in that on the coiling machine: the drum mechanism includes: the magnetic powder brake device comprises a bracket, wherein a shaft A is arranged on the bracket, a magnetic powder brake is arranged on the shaft A, and a wire spool is arranged at one end of the magnetic powder brake; a sensing mechanism and a guide mechanism are sequentially arranged between the wire coil mechanism and the winding machine; the sensing mechanism is provided with a carrier roller and an S-shaped sensor, and the S-shaped sensor is sequentially connected with the automatic tension controller and the magnetic powder brake and used for controlling the tension of the wire coil mechanism; the guide mechanism is provided with at least one group of horizontal guide rollers which are symmetrically arranged up and down and used for guiding; the electromagnetic wire sequentially passes through the sensing mechanism, the guide mechanism and the winding machine and is wound on the winding die.
2. The winding and tensioning device for the motor coil as claimed in claim 1, wherein: and the guide mechanism is also provided with at least one group of vertical guide rollers which are symmetrically arranged on the left and right.
3. The winding and tensioning device for the motor coil as claimed in claim 1, wherein: and a impurity cleaning brush is arranged between the winding machine and the guide mechanism and used for cleaning impurities on the electromagnetic wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121016589.6U CN214480198U (en) | 2021-05-13 | 2021-05-13 | Motor coil winding and tensioning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121016589.6U CN214480198U (en) | 2021-05-13 | 2021-05-13 | Motor coil winding and tensioning device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN214480198U true CN214480198U (en) | 2021-10-22 |
Family
ID=78181458
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202121016589.6U Active CN214480198U (en) | 2021-05-13 | 2021-05-13 | Motor coil winding and tensioning device |
Country Status (1)
Country | Link |
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CN (1) | CN214480198U (en) |
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2021
- 2021-05-13 CN CN202121016589.6U patent/CN214480198U/en active Active
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