CN214466417U - Intelligent ice melting and water draining module for air storage cylinder of commercial vehicle - Google Patents
Intelligent ice melting and water draining module for air storage cylinder of commercial vehicle Download PDFInfo
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- CN214466417U CN214466417U CN202120267894.6U CN202120267894U CN214466417U CN 214466417 U CN214466417 U CN 214466417U CN 202120267894 U CN202120267894 U CN 202120267894U CN 214466417 U CN214466417 U CN 214466417U
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Abstract
The utility model discloses a commercial car gas receiver intelligence ice-melt drainage module, ice-melt drainage is quick, timely. The utility model discloses an intelligent ice-melting drainage module, which comprises a valve body (2), an electromagnet assembly (1) and a controller assembly (3), wherein a water cavity (25) communicated with a drainage pipe (24) is arranged in the valve body (2), and the electromagnet assembly (1) controls the on-off of the drainage pipe (24) and the water cavity (25); the heat resistance type heating device also comprises a heat resistance type heating film assembly (8) which is tightly attached to the outer wall of the valve body (2) and is electrically connected with the controller assembly (3), and the heat resistance type heating film assembly comprises a heating film (81), a heating film gasket (82), a fixing screw (83), gum (84) and a heating film pressing plate (85); the heating film (81) is pasted on the outer wall of the valve body (2) through the back glue (84), and the heating film pressing plate (85) is used for pasting and fixing the heating film (81) on the outer wall of the valve body (2) through the fixing screw (83) and the heating film gasket (82).
Description
Technical Field
The utility model belongs to the technical field of vehicle brake control part, especially a commercial automobile gas receiver intelligence ice-melt drainage module.
Background
Commercial vehicle chassis is equipped with a plurality of gas receiver usually for satisfy the gas demand of driving, parking braking, functions such as clutch, selection gearshift helping hand. The air source of the air storage cylinder is from compressed high-temperature air, and even if the treated air also contains water vapor in a certain proportion under normal conditions, the water vapor is condensed into water in the air storage cylinder and is deposited at the bottom of the air storage cylinder, and the water vapor can even freeze to block the water outlet when the air temperature is lower. Accumulated water in the air storage cylinder occupies the air storage space in an extruding manner, so that the air storage capacity is reduced, and a braking system and a power assisting system can be failed in serious cases. Therefore, accumulated water in the air storage cylinder needs to be drained in time, and particularly, when the water outlet is frozen, the ice needs to be melted by heating, so that the water outlet of the air storage cylinder is ensured to be smooth.
At present, most commercial automobile air cylinders are provided with mechanical drainage devices, and drivers manually drain water in a manner of pulling a drain valve by hands, such as Chinese utility model patent 'air cylinder manual drainage system' (application number: 201620200664.7, published date: 2016-08-17), Chinese utility model patent 'air cylinder drain valve' (application number: 201720060439.2, granted announcement date: 2017-10-27), Chinese utility model patent 'passenger car air cylinder drainage device' (application number: 201220382357.7, granted announcement date: 2013-01-16), and Chinese invention patent application 'air cylinder drain valve' (application number: 201711444989.5, published date: 2018-04-20). These techniques rely primarily on manual methods to achieve air reservoir drainage.
In recent years, some electrically controlled drain valves have come to appear, such as the Chinese invention patent application "the electrically controlled air cylinder water discharging device" (application number: 201210502462.4, published: 2014-06-11) and the Chinese utility model patent "the automatic water discharging control system for vehicle air cylinders (application number: 201320775122.9, published: 2014-05-21)". The technologies simply connect the water drain valve with an actuating mechanism (comprising an electromagnetic valve and a push rod) to realize automatic control, but do not consider the ice melting and water draining functions.
With the development of technology, a heating type drain valve is also coming up, such as an intelligent drain valve (application number: 201910530904.8, published: 2019-10-15) in the chinese patent application. The drain valve comprises a valve body, a valve cavity is further arranged in the valve body, a water level sensor is mounted in the valve cavity, the drain valve further comprises a controller, the controller is connected with the water level sensor, a valve core is mounted in the valve cavity, and the controller controls the valve core to move up and down and drain water. The temperature sensor detects the temperature in the valve cavity and forms a temperature signal to be sent to the controller, and the controller is connected with the heating sheet and controls the heating sheet to work. It is through automatic acquisition ambient temperature information, with external controller cooperation, realizes the self-heating to the drain valve, prevents that ponding from condensing into ice in the drain valve, and the drainage function is inefficacy.
However, since the heating type drain valve adopts the heating sheet heated in a dot shape to heat the drain valve, the heating efficiency is low, the heat transfer is slow, the heat generation is not uniform, the service life of the valve body is influenced, and the water is not prevented. Because the point-like heat source has low heating efficiency and slow heat transfer, the valve body cannot be quickly heated to more than 0 ℃ in extremely cold weather; the service life of the valve body is reduced due to the thermal stress existing at different parts of the valve body caused by uneven heating; the heating plate is not waterproof, and the heating power can be reduced or even short-circuited after being affected with damp.
Disclosure of Invention
An object of the utility model is to provide a commercial automobile gas receiver intelligence ice-melt drainage module, the ice-melt drainage is quick, timely.
Realize the utility model discloses the technical solution of purpose does:
an intelligent ice melting and water draining module for a commercial automobile air storage cylinder comprises a valve body 2, an electromagnet assembly 1 and a controller assembly 3; a water cavity 25 is arranged in the valve body 2, one end of the water cavity 25 is communicated with a water inlet 21 through a water inlet pipe 23, the other end of the water cavity 25 is communicated with a water outlet 22 through a water outlet pipe 24, the water inlet 21 is detachably connected with a filter screen 6 through an air inlet connector 7, and the water outlet 22 is detachably connected with a silencer 5; a controller mounting groove 26 is further formed in the valve body 2, and the controller assembly 3 is detachably fixed in the controller mounting groove 26; the electromagnet assembly 1 is electrically connected with the controller assembly 3, and the on-off of the drain pipe 24 and the water cavity 25 is realized under the control of the controller assembly 3; the device also comprises a thermal resistance type heating film assembly 8; the thermal resistance type heating film assembly 8 is tightly attached to the outer wall of the valve body 2 and is electrically connected with the controller assembly 3.
Preferably, the thermal resistance type heating film assembly 8 comprises a heating film 81, a heating film gasket 82, a fixing screw 83, a back adhesive 84 and a heating film pressing plate 85;
the heating film 81 is pasted on the outer wall of the valve body 2 through the back glue 84, and the heating film pressing plate 85 is used for pasting and fixing the heating film 81 on the outer wall of the valve body 2 through the fixing screw 83 and the heating film gasket 82.
Compared with the prior art, the utility model, it is showing the advantage and is:
1. the ice melting and the drainage are rapid and timely: the utility model discloses a big face power's thermal resistance formula membrane heating technique, because thermal resistance formula membrane heating, thermal inertia is little, efficient, and the valve body heaies up soon, and adds the heat film area little, light in weight, thermal inertia is little, utilizes the heat transfer structure of heating film clamp plate, heating film, valve body constitution "sandwich" formula, and the heat can be quick, complete conduction to the valve body, and heat conduction efficiency is high, and the valve body heaies up soon, can realize the ice-melt drainage of gas receiver fast, in time.
2. The service life of the valve body is prolonged: the utility model discloses a thermal resistance formula membrane heating technique, the conduction of thermal current face, the inside difference in temperature of valve body is little, no thermal stress, utilize the heat transfer structure of heating membrane clamp plate, heating membrane, valve body constitution "sandwich" formula, the one side of thermal resistance formula heating membrane is hugged closely on the valve body, the another side is hugged closely on heating membrane clamp plate, the heat that whole heating membrane two sides sent can be conducted whole valve body fast on, the whole inside of valve body is heated evenly, the inside difference in temperature is little, no thermal stress, long service life.
3. Good water resistance: the heating part is difficult to avoid water inflow. The utility model discloses a thermal resistance formula adds the hotting mask gasket and seals in the heat transfer structure of clamp plate, heating film, valve body constitution "sandwich" formula, and thermal resistance formula adds the hotting mask heating wire simultaneously and seals inside the diaphragm, and self also has fine waterproof nature, even the heat transfer structure of "sandwich" formula is intake and is not influenced work yet.
4. The safety is good: the heating film hot alloy heating wire is sealed between the upper diaphragm and the lower diaphragm, the failure mode is that the alloy heating wire is ablated, and the breakpoint is quickly oxidized and sealed in the diaphragm.
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is the utility model discloses the appearance structure schematic diagram thermal resistance formula heating film assembly of commercial car gas receiver intelligence ice-melt drainage module is in the decomposition state.
Fig. 2 is the utility model discloses commercial vehicle air receiver intelligence ice-melt drainage module's elevation view.
Fig. 3 is the utility model discloses commercial vehicle air receiver intelligence ice-melt drainage module's top view.
Fig. 4 is the internal structure schematic diagram (fig. 3 is horizontally cut) of the intelligent ice-melting and water-draining module of the commercial vehicle air reservoir.
Fig. 5 is the utility model discloses the internal structure schematic diagram of commercial vehicle air receiver intelligence ice-melt drainage module (fig. 3 vertically dissects).
Figure 6 is the utility model discloses commercial vehicle air receiver intelligence ice-melt drainage module's constant temperature control flow chart.
Fig. 7 is the utility model discloses commercial car gas receiver intelligence ice-melt drainage module's drainage flow chart.
In the figure, an electromagnet assembly 1, a valve body 2, a controller assembly 3, a silencer 5, a filter screen 6, an air inlet joint 7, a thermal resistance type heating film assembly 8,
a static iron core 11, a movable iron core 12, an electromagnetic coil 13, a wire harness 14, a locking nut 15,
a water inlet 21, a water outlet 22, a water inlet pipe 23, a water outlet pipe 24, a water cavity 25, a controller mounting groove 26, a boss 28,
the circuit board 31, the temperature sensor 32, the electromagnet connector 33, the heating film connector 34, the power connector 35, the heating film 81, the heating film gasket 82, the fixing screw 83, the back adhesive 84 and the heating film pressing plate 85;
Detailed Description
As shown in fig. 1, 2 and 3, the utility model discloses an intelligent ice-melting and water-draining module for a commercial vehicle air reservoir, which comprises a valve body 2, an electromagnet assembly 1 and a controller assembly 3; the intelligent ice melting and water draining device is used for intelligent ice melting and water draining of the air storage cylinder in winter and daily water draining.
As shown in fig. 4 and 5, a water cavity 25 is arranged in the valve body 2, one end of the water cavity 25 is communicated with the water inlet 21 through a water inlet pipe 23, the other end of the water cavity is communicated with the water outlet 22 through a water outlet pipe 24, the water inlet 21 is detachably connected with a filter screen 6 through an air inlet joint 7, and the water outlet 22 is detachably connected with a muffler 5;
a controller mounting groove 26 is further formed in the valve body 2, and the controller assembly 3 is detachably fixed in the controller mounting groove 26;
the electromagnet assembly 1 is electrically connected with the controller assembly 3, and the on-off of the drain pipe 24 and the water cavity 25 is realized under the control of the controller assembly 3;
the device also comprises a thermal resistance type heating film assembly 8;
the thermal resistance type heating film assembly 8 is tightly attached to the outer wall of the valve body 2 and is electrically connected with the controller assembly 3.
The power connection 4 provides 18V-32V DC power to the controller assembly 3 through the power connector 35.
As shown in fig. 1 and 5, the thermal resistance heating film assembly 8 includes a heating film 81, a heating film pad 82, a fixing screw 83, a back adhesive 84, and a heating film pressing plate 85;
the heating film 81 is pasted on the outer wall of the valve body 2 through the back glue 84, and the heating film pressing plate 85 is used for pasting and fixing the heating film 81 on the outer wall of the valve body 2 through the fixing screw 83 and the heating film gasket 82.
As shown in fig. 1, as an improvement, a boss 28 corresponding to the shape of the heating film 81 is arranged on the outer wall of the valve body 2, the heating film 81 is adhered to the surface of the boss 28 through a back adhesive 84, the heating film gasket 82 annularly surrounds the boss 28 and the heating film 81, and the heating film pressing plate 85 tightly adheres the heating film gasket 82 and the heating film 81 to the outer wall of the valve body 2 through a fixing screw 83.
The water vapor in the air reservoir enters the water inlet 21 through the filter screen 6 and the air inlet joint 7, and enters the water cavity 25 through the water inlet pipe 23. When the electromagnet movable iron core 12 is in a free state, the water cavity 25 and the drain pipe 24 are in an isolated state, and the drain port 22 is closed; when the controller assembly 3 controls the electromagnet assembly 1 to be electrified, the movable iron core 12 is sucked up, the water cavity 25 is communicated with the water discharge pipe 24, the water discharge port 22 is opened, and moisture enters the water discharge port 22 and is discharged into the atmosphere through the silencer 5.
As shown in fig. 1, the thermal resistance heating film assembly 8 is a tightly stacked and water-tight sandwich structure composed of a heating film pressing plate 85, a heating film 81 and a valve body 2.
The heating film 81 is adhered to the boss 28 of the valve body 2 by the back adhesive 84, and the wiring harness of the heating film 81 passes through the wiring harness hole 27 of the heating film to be connected with the heating film connector 34 of the controller 3.
The fixing screws 83 and the back glue 84 tightly connect the heating film 81 with the heating film pressing plate 85 and the valve body 2 to form a sandwich-type heat transfer structure with high-efficiency heat transfer.
The boss 28, the heating film gasket 82 and the heating film pressing plate 85 form a sealing structure, and water can be effectively prevented.
On one hand, the double-sided heat conducting structure of the sandwich structure can enable the valve body to be heated rapidly; on the other hand, the surface heating technology enables the valve body to be heated uniformly, reduces the thermal stress and prolongs the service life; furthermore, the tightly stacked and water-sealed sandwich structure of the present invention has excellent waterproof property.
As shown in FIG. 3, the utility model relates to an adopt air receiver intelligence ice-melt drainage module of thermal resistance formula heating film adopts thermostatic control, keeps the valve body temperature to be higher than the freezing point at low temperature, and the valve port does not freeze, can effectively drain water.
As shown in fig. 4, the electromagnet assembly 1 includes a stationary iron core 11, a movable iron core 12, an electromagnetic coil 13, a wire harness 14, and a lock nut 15;
the electromagnetic coil 13 is electrically connected with the controller assembly 3 through a wire harness 14;
the static iron core 11 is in threaded connection with the water cavity 25 and is fastened through a locking nut 15;
the movable iron core 12 is arranged on a passage between the drain pipe 24 and the water cavity 25, when the movable iron core 12 is in a free state, the water cavity 25 is not communicated with the drain pipe 24, and when the movable iron core 12 is attracted by the electromagnetic coil 13, the water cavity 25 is communicated with the drain pipe 24.
As shown in fig. 4, the controller assembly 3 includes a circuit board 31, and a temperature sensor 32, an electromagnet connector 33, a heating film connector 34, and a power connector 35 electrically connected to the circuit board 31;
the temperature sensor 32 is arranged in the valve body 2, the electromagnet connector 33 is electrically connected with the electromagnetic coil 13 through the wire harness 14, the heating film connector 34 is electrically connected with the heating film 81, and the power connector 35 is used for being connected with a power supply of the whole vehicle.
The controller assembly 3 is connected with the electromagnet assembly 1 through the electromagnet connector 33 and the wiring harness 14. When water needs to be drained, the controller assembly 3 outputs power to the electromagnet assembly 1, the electromagnetic coil 13 generates a magnetic field after being electrified, the movable iron core 12 is sucked up, and the water cavity 25 and the drain pipe 24 are conducted; when the water drainage is not needed, the movable iron core 12 is reset, and the water cavity 25 and the water drainage pipe 24 are disconnected.
Preferably, the heating film 81 is made of a flexible polyimide material, the thickness is not more than 2mm, and the surface power density is not less than 2W/cm2。
As shown in figure 2, the utility model relates to an intelligent ice melting and water discharging module of an air reservoir adopting a thermal resistance type heating film,
the utility model discloses commercial vehicle air receiver intelligence ice-melt drainage module's constant temperature control flow is shown in figure 6.
The controller assembly 3 automatically starts to operate after being powered on.
First, the temperature sensor 32 detects the temperature of the valve body, the temperature sensor 32 is an NTC resistor closely connected to the valve body, and the calculation unit calculates the temperature of the valve body by detecting the voltage thereof.
Next, the calculating unit determines whether the heating film 81 is being heated through a level detecting module. Whether the heating film 81 is heated or not is determined by the level.
If the heating film 81 is heating, it is judged whether or not the valve body temperature is greater than the heating cutoff temperature TEMP 2.
If the temperature is greater than TEMP2, stopping heating and then returning to temperature detection;
if the temperature is less than or equal to TEMP2, PWM constant temperature heating control is performed, and then the temperature detection is returned.
If the heating film 81 is not heated, it is judged whether the valve body temperature is greater than the heating start temperature TEMP 1.
If greater than TEMP1, return temperature detection;
if the temperature is less than or equal to TEMP1, heating is started, and then temperature detection is returned.
Preferably, the heating starting temperature TEMP1 is 0-5 deg.C, and the heating cut-off temperature TEMP2 is 5-10 deg.C.
The utility model discloses commercial car gas receiver intelligence ice-melt drainage module's drainage flow adopts intelligent automatic drainage method as shown in figure 7, and hydroenergy in the gas receiver is in time got rid of, can not accumulate, and guarantee braking system effectively moves.
The controller assembly 3 automatically starts to operate after being powered on and performs timing.
Firstly, the computing unit judges whether to run for the first time after power-on.
And if the operation is the first operation, draining and returning to the timing.
Otherwise, judging whether the starting-up water drainage times D1 are finished:
if D1 is not completed, then determine whether the set drainage Time Time 2:
if so, draining water and returning to timing;
if not, the timing is returned.
If D1 is finished, then determine whether the set drainage Time Time 1:
if so, draining water and returning to timing;
if not, the timing is returned.
Preferably, the value interval of the startup drainage times D1 is 1-5 times, the value interval of the drainage Time Time1 is set to be 10-20 minutes, and the value interval of the drainage Time Time2 is set to be 10-30 seconds.
Claims (6)
1. An intelligent ice melting and water draining module for a commercial automobile air storage cylinder comprises a valve body (2), an electromagnet assembly (1) and a controller assembly (3);
a water cavity (25) is arranged in the valve body (2), one end of the water cavity (25) is communicated with the water inlet (21) through a water inlet pipe (23), the other end of the water cavity is communicated with the water outlet (22) through a water outlet pipe (24), the water inlet (21) is detachably connected with a filter screen (6) through an air inlet joint (7), and the water outlet (22) is detachably connected with a silencer (5);
a controller mounting groove (26) is further formed in the valve body (2), and the controller assembly (3) is detachably fixed in the controller mounting groove (26);
the electromagnet assembly (1) is electrically connected with the controller assembly (3), and the on-off of the drain pipe (24) and the water cavity (25) is realized under the control of the controller assembly (3);
the method is characterized in that:
the device also comprises a thermal resistance type heating film assembly (8);
the thermal resistance type heating film assembly (8) is tightly attached to the outer wall of the valve body (2) and is electrically connected with the controller assembly (3).
2. The intelligent ice melting and water draining module of the air storage cylinder as claimed in claim 1, wherein:
the thermal resistance type heating film assembly (8) comprises a heating film (81), a heating film gasket (82), a fixing screw (83), a back adhesive (84) and a heating film pressing plate (85);
the heating film (81) is pasted on the outer wall of the valve body (2) through the back adhesive (84), and the heating film pressing plate (85) is used for attaching and fixing the heating film (81) on the outer wall of the valve body (2) through the fixing screw (83) and the heating film gasket (82).
3. The intelligent ice melting and water draining module of the air storage cylinder as claimed in claim 2, wherein:
the electromagnet assembly (1) comprises a static iron core (11), a movable iron core (12), an electromagnetic coil (13), a wire harness (14) and a locking nut (15);
the electromagnetic coil (13) is electrically connected with the controller assembly (3) through a wire harness (14);
the static iron core (11) is in threaded connection with the water cavity (25) and is fastened through a locking nut (15);
the movable iron core (12) is arranged on a passage between the drain pipe (24) and the water cavity (25), when the movable iron core (12) is in a free state, the water cavity (25) is not communicated with the drain pipe (24), and when the movable iron core (12) is sucked by the electromagnetic coil (13), the water cavity (25) is communicated with the drain pipe (24).
4. The intelligent ice melting and water draining module of the air storage cylinder as claimed in claim 3, wherein:
the controller assembly (3) comprises a circuit board (31), and a temperature sensor (32), an electromagnet connector (33), a heating film connector (34) and a power connector (35) which are electrically connected with the circuit board (31);
temperature sensor (32) are arranged in valve body (2), electromagnet connector (33) are connected with solenoid (13) electricity through pencil (14), it is connected with heating film (81) electricity to heat film connector (34), power connector (35) are used for linking to each other with whole car power.
5. The intelligent ice melting and water draining module of the air storage cylinder as claimed in claim 2, wherein:
the heating film (81) is made of flexible polyimide material, the thickness is not more than 2mm, and the surface power density is not less than 2W/cm2。
6. The intelligent ice melting and water draining module of the air storage cylinder as claimed in claim 2, wherein:
valve body (2) outer wall is equipped with boss (28) that correspond with heating film (81) shape, heating film (81) paste through gum (84) in boss (28) surface, heating film gasket (82) cyclic annular centers on boss (28) and heating film (81), heating film clamp plate (85) will heat film gasket (82) and heat film (81) and closely laminate on valve body (2) outer wall through set screw (83).
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CN202120267894.6U CN214466417U (en) | 2021-04-01 | 2021-04-01 | Intelligent ice melting and water draining module for air storage cylinder of commercial vehicle |
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CN202120267894.6U CN214466417U (en) | 2021-04-01 | 2021-04-01 | Intelligent ice melting and water draining module for air storage cylinder of commercial vehicle |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112833233A (en) * | 2021-04-01 | 2021-05-25 | 南京易孚科技有限公司 | Intelligent ice melting and water draining module for air storage cylinder of commercial vehicle |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112833233A (en) * | 2021-04-01 | 2021-05-25 | 南京易孚科技有限公司 | Intelligent ice melting and water draining module for air storage cylinder of commercial vehicle |
CN112833233B (en) * | 2021-04-01 | 2024-09-03 | 南京易孚科技有限公司 | Intelligent ice melting and draining module for air cylinder of commercial automobile |
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