CN214449430U

CN214449430U - Full-automatic line body of material area surface secondary operation

Info

Publication number: CN214449430U
Application number: CN202023271839.9U
Authority: CN
Inventors: 王峰
Original assignee: Suzhou Yunshan Precision Stamping Co ltd
Current assignee: Suzhou Yunshan Precision Stamping Co ltd
Priority date: 2020-12-29
Filing date: 2020-12-29
Publication date: 2021-10-22
Anticipated expiration: 2030-12-29

Abstract

The utility model discloses a full-automatic line body of material area surface secondary operation, including blowing machine, silk screen printing machine, oven and receipts material machine, blowing machine, silk screen printing machine, oven and receipts material machine from left to right set gradually, oven and receive and be equipped with CCD between the material machine and detect NG and beat sign indicating number mechanism. The utility model has the advantages that: realize the silk screen printing processing in material area, through blowing, dust removal destaticization, constant temperature humidification, silk screen printing, stoving, detect NG and beat sign indicating number and receive the material, accomplish the operation flow of whole line body, realize automatic operation, material area processing procedure productivity is efficient, and the defective rate is low, and the quality is good, has reduced staff working strength simultaneously, improves the productivity.

Description

Full-automatic line body of material area surface secondary operation

Technical Field

The utility model relates to a material area silk screen printing machine technical field specifically is a full-automatic line body of material area surface secondary operation.

Background

When some products such as electronic components are processed, silk screen printing is often needed, a lot of small products are usually processed and manufactured in a material belt form, so that the working efficiency is improved, and some products need silk screen printing, so that the material belt needs to be processed secondarily. Traditional material area surface machining often is silk screen printing and detection separately, operates like this, has not only increased the process of receiving the material blowing, increases manual operation simultaneously, and is inefficient and with high costs. Meanwhile, in the process of separate processing, workers are difficult to avoid contacting the material belt, so that the material belt is easy to deform, dirty and other adverse conditions, the quality of the product is influenced, and the yield of the product is reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic line body of material belt surface secondary operation to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic line body for secondary machining of the surface of a material belt comprises a discharging machine, a screen printing machine, an oven and a receiving machine, wherein the discharging machine, the screen printing machine, the oven and the receiving machine are sequentially arranged from left to right, and a CCD (charge coupled device) NG detection code printing mechanism is arranged between the oven and the receiving machine;

the feeding machine comprises a supporting base, an angle adjusting plate is fixed above the supporting base, a supporting frame is fixed on the front side of the angle adjusting plate, a reel shaft is fixed on the supporting frame, and a material belt shaft is erected above the supporting frame;

the screen printing machine comprises a machine table, wherein a first straight line module is vertically arranged on the machine table, a second straight line module and a screen printing screen plate jig which are horizontally arranged are connected to the first straight line module in a sliding mode, a screen printing assembly is fixed on the second straight line module, a supporting plate fixed on the machine table is arranged on the front side of the first straight line module, and a positioning frame, a screen printing fixing frame and a drawing frame which are sequentially arranged from left to right are arranged on the supporting plate;

CCD detects NG and beats ink recorder and construct and contain CCD display, CCD detection host computer and detect and beat the sign indicating number subassembly, the CCD display sets up in the top of oven, detect and beat the right side that the sign indicating number subassembly is fixed in the oven, CCD detects the host computer and sets up in the below that detects and beat the sign indicating number subassembly, it contains the mount to detect to beat the sign indicating number subassembly, the mount is fixed in on the oven, the middle vertical detection frame that is provided with of mount is fixed with the CCD camera on it, the right side of mount is equipped with beats a yard ware mounting bracket, is equipped with and beats a yard ware V type sword on it, beat a yard ware mounting bracket, the right side of beating a yard ware mounting bracket is equipped with the material axle of drawing.

Preferably, a humidifier is arranged on the screen printing machine and erected on the positioning frame, and the left side of the screen printing machine is connected with two plasma fans which are arranged up and down.

Preferably, be equipped with dustproof backplate between silk screen printing machine and the oven, the left and right sides of silk screen printing machine and oven all is equipped with arc material area baffle.

Preferably, the oven contains the constant temperature zone of heating that sets up about, the left and right sides and the top in the constant temperature zone of heating all are equipped with the heat dissipation air discharge fan.

Preferably, the silk screen printing subassembly contains the cutter mount, be equipped with two lift cylinders of arranging about the cutter mount, two the lower extreme of lift cylinder is connected with the silk screen printing scraper respectively and returns black scraper.

Preferably, a third linear module, a rotary table and a rotary cylinder are arranged below the supporting plate from top to bottom in sequence; two material guide plates which are arranged in front and back are arranged above the positioning frame, a first positioning cylinder is arranged below the positioning frame, and a positioning needle is connected to the first positioning cylinder; a guide chute is arranged above the screen printing fixing frame, an ejection cylinder is arranged below the screen printing fixing frame, and a material supporting plate penetrating the guide chute is arranged above the ejection cylinder; the material pulling frame is fixedly provided with two material pulling guide plates which are arranged in a front-back mode, the material pulling frame is provided with a material pulling support in a sliding mode, the right side of the material pulling support is provided with a material pulling cylinder, a second positioning cylinder is fixed above the material pulling support, and a material pulling plate is arranged below the second positioning cylinder.

Preferably, a material belt frame is arranged between the reel shaft and the material belt shaft, a material belt baffle is arranged on the side edge of the support frame, the material collecting machine and the material discharging machine are identical in structure, the material belt baffle on the material discharging machine is arranged on the right side of the support frame, and the material belt baffle on the material collecting machine is arranged on the left side of the support frame.

Preferably, be equipped with on the coder mounting bracket and beat the coder and control the cylinder, the front side of cylinder is connected with coder upper and lower cylinder about the coder, and its below tailpiece of the piston rod end is connected with coder V type sword, the upper end of coder V type sword is equipped with the spring.

Advantageous effects

The utility model discloses a full-automatic line body of material area surface secondary processing realizes the silk screen printing processing in material area, destatics, constant temperature humidification, silk screen printing, stoving, detects NG through blowing, removes dust and beats sign indicating number and receive the material, accomplishes the operation flow of the whole line body, realizes automatic operation, and material area processing procedure productivity is efficient, and the defective rate is low, and the quality is good, has reduced staff working strength simultaneously, improves the productivity.

Drawings

Fig. 1 is a schematic view of a full-automatic line body for secondary processing on the surface of a material belt according to an embodiment of the present invention;

fig. 2 is a schematic axial side structure diagram of the discharging machine disclosed in the embodiment of the present invention;

fig. 3 is a schematic view of an axial measurement structure of the screen printing machine disclosed in the embodiment of the present invention;

fig. 4 is the utility model discloses CCD detects NG and beats sign indicating number mechanism's axle survey structure schematic diagram.

Reference numerals

1-a feeding machine, 11-a supporting base, 12-an angle adjusting plate, 13-a supporting frame, 14-a reel shaft, 15-a material belt baffle, 16-a material belt frame, 17-a material belt shaft, 2-a humidifier, 3-a screen printing machine, 31-a machine table, 32-a first linear module, 33-a second linear module, 34-a screen printing screen plate jig, 35-a screen printing component, 351-a cutter fixing frame, 352-a lifting cylinder, 353-a screen printing scraper, 354-an ink returning scraper, 36-a supporting plate, 361-a third linear module, 362-a rotating table, 363-a rotating cylinder, 37-a positioning frame, 371-a material guiding plate, 372-a first positioning cylinder, 38-a screen printing fixing frame, 381-a material guiding groove and 382-an ejecting cylinder, 383-a material supporting plate, 39-a material pulling frame, 391-a material pulling guide plate, 392-a material pulling support, 393-a material pulling cylinder, 394-a second positioning cylinder, 395-a material pulling plate, 4-a dustproof guard plate, 5-an oven, 51-a constant temperature heating area, 52-a heat dissipation exhaust fan, a 6-CCD detection NG code printing mechanism, a 61-CCD display, a 62-CCD detection host, 63-a detection code printing component, 631-a fixed frame, 632-a detection frame, 633-a CCD camera, 634-a code printing device mounting frame, 635-a code printing device V-shaped knife, 636-a code printing device upper and lower cylinders, 637-a code printing device left and right cylinder, 638-a material pulling shaft, 7-a material receiving machine, 8-a plasma fan and 9-a material belt guide plate.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in fig. 1-4, a full-automatic line body for secondary processing of a surface of a material belt comprises a material discharging machine 1, a screen printing machine 3, an oven 5 and a material receiving machine 7, wherein the material discharging machine 1, the screen printing machine 3, the oven 5 and the material receiving machine 7 are sequentially arranged from left to right, and a CCD (charge coupled device) NG detection coding mechanism 6 is arranged between the oven 5 and the material receiving machine 7;

the discharging machine 1 comprises a supporting base 11, an angle adjusting plate 12 is fixed above the supporting base 11, a supporting frame 13 is fixed on the front side of the angle adjusting plate 12, a reel shaft 14 is fixed on the supporting frame 13, and a material belt shaft 17 is erected above the supporting frame 13;

the screen printing machine 3 comprises a machine table 31, wherein a first straight line module 32 which is vertically arranged is arranged on the machine table 31, a second straight line module 33 and a screen printing screen plate jig 34 which are horizontally arranged are slidably connected onto the first straight line module 32, a screen printing component 35 is fixed onto the second straight line module 33, a supporting plate 36 which is fixed onto the machine table 31 is arranged on the front side of the first straight line module 32, and a positioning frame 37, a screen printing fixing frame 38 and a material pulling frame 39 which are sequentially arranged from left to right are arranged on the supporting plate 36;

CCD detects NG beats sign indicating number mechanism 6 and contains CCD display 61, CCD and detects host computer 62 and detect and beat sign indicating number subassembly 63, CCD display 61 sets up in the top of oven 5, it beats the right side that sign indicating number subassembly 63 is fixed in oven 5 to detect, CCD detects host computer 62 and sets up in the below that detects and beat sign indicating number subassembly 63, it beats sign indicating number subassembly 63 and contains mount 631 to detect, mount 631 is fixed in on oven 5, the middle vertical detection frame 632 that is provided with of mount 631, is fixed with CCD camera 633 on it, the right side of mount 631 is equipped with beats a yard ware mounting bracket 634, is equipped with a yard ware V type sword 635 on it, beat yard ware mounting bracket 634, the right side of beating yard ware mounting bracket 634 is equipped with and draws material axle 638.

In this application, install the material area of reel on the material area axle 17 of blowing machine 1, then the material area detects NG through plasma fan 8, humidifier 2, silk screen printing machine 3, the constant temperature zone of heating 51 and the CCD of oven 5 in proper order and beats sign indicating number mechanism 6, rolls on the material area axle 17 on receiving material machine 7 at last. The plasma fan 8 removes dust and static electricity from the material belt to ensure the material belt to be clean; the humidifier 2 humidifies the material belt at a constant temperature, so that subsequent screen printing of the material belt is facilitated; the screen printer 3 is used for accurate screen printing of the material belt; the dustproof guard plate 4 is used for protecting the material belt after silk-screen printing, and preventing the undried printing ink on the material belt from being stained with dust, so that the cleanness of the material belt is influenced, the silk-screen printing effect is influenced, and the silk-screen printing quality is protected; the oven 5 is used for baking the silk-screened material belt at a constant temperature, the oven 5 is a three-section heating constant-temperature oven, and the drying of the ink on the material belt is completed by adjusting the temperature of the three sections; the CCD detecting NG code printing mechanism 6 is used for detecting whether the silk screen on the material belt has an appearance NG or not, if the CCD camera detects the NG position, the code printing machine V-shaped knife 635 performs code printing marking at the NG position, and the respective quantities of OK and NG are recorded; the material receiving machine 7 is used for rolling the detected material belt to realize material receiving and packaging.

Preferably, the screen printer 3 is provided with a humidifier 2 which is erected on the positioning frame 37, so that the subsequent strip screen printing is facilitated, and the adhesion effect of the printing ink on the strip is ensured; the left side of the screen printer 3 is connected with two plasma fans 8 which are arranged up and down, so that the effects of dust removal and static electricity removal are achieved, and the cleanness of the material belt is guaranteed during screen printing.

Preferably, a dustproof guard plate 4 is arranged between the screen printing machine 3 and the oven 5, so that dust is prevented from falling on undried printing ink, and the screen printing effect is further prevented from being influenced; the left and right sides of silk screen printing machine 3 and oven 5 all are equipped with arc material area baffle 9, owing to guide the conveying in material area.

Preferably, the oven 5 comprises a left constant temperature heating zone 51 and a right constant temperature heating zone 51, the constant temperature heating zones 51 are three heating zones, and the drying effect of the material belt is improved by adjusting the temperature of each heating zone 51; and heat dissipation exhaust fans 52 are arranged on the left side, the right side and the upper side of the constant temperature heating area 51 and used for exhausting heat in the oven 5.

Preferably, the silk screen printing assembly 35 includes a tool holder 351, two lifting cylinders 352 arranged left and right are disposed on the tool holder 351, and the lower ends of the two lifting cylinders 352 are respectively connected to a silk screen scraper 353 and an ink return scraper 354. In this application, lift cylinder 352 is used for controlling silk screen printing scraper 353 and returns the lift of black scraper 354, realizes that the scraper scrapes china ink and returns china ink, realizes automatic silk screen printing, and simultaneously, the silk screen printing subassembly still is equipped with angular adjustment screw and high adjustment micrometer, improves the silk screen printing quality, guarantees the uniformity of the pattern on the material area of same batch silk screen printing.

Preferably, a third linear module 361, a rotary table 362 and a rotary cylinder 363 are arranged below the supporting plate 36 from top to bottom; two guide plates 371 which are arranged in front and back are arranged above the positioning frame 37, and a first positioning cylinder 372 is arranged below the positioning frame 37 and is connected with a positioning needle; a material guide groove 381 is arranged above the screen printing fixing frame 38, an ejection cylinder 382 is arranged below the screen printing fixing frame 38, and a material supporting plate 383 penetrating through the material guide groove 381 is arranged above the ejection cylinder 382; the material pulling frame 39 is fixed with two material pulling and guiding plates 391 which are arranged in front and back, the material pulling frame 39 is provided with a material pulling bracket 392 in a sliding manner, the right side of the material pulling bracket 392 is provided with a material pulling cylinder 393, a second positioning cylinder 394 is fixed above the material pulling bracket 392, and a material pulling plate 395 is arranged below the second positioning cylinder 394.

In the application, the supporting plate 36 is used for adjusting the positions of the positioning frame 37, the screen printing fixing frame 38 and the material pulling frame 39, so as to ensure the positioning, fixing and material pulling transmission of the material belt during screen printing, the angle of the supporting plate 36 is realized by the rotary cylinder 363 through the rotary table 362, and the front and rear positions of the supporting plate 36 are adjusted through the third linear module 361, so as to ensure the position accuracy of the material belt during screen printing; the positioning frame 37 realizes accurate positioning of the material belt before printing through the first positioning cylinder 372, and ensures accurate conveying direction of the material belt through the material guide plate 371; the silk screen fixing frame 38 is used for positioning the material belt during silk screen printing, the ejection cylinder 382 jacks up the material belt through the material supporting plate 383 and tightly adheres to the bottom of the silk screen net plate jig 34 to realize silk screen printing of the material belt, and the material supporting plate 383 is provided with vacuum suction holes to ensure that the material belt does not displace during silk screen printing to influence the silk screen printing effect of the material belt; the material pulling frame 39 is used for moving the material strips to the right according to a specified distance during screen printing, the second positioning cylinder 394 drives the material pulling plate 395 to descend and fix the material strips, and the material pulling cylinder 393 drives the material pulling support 392 to move to the right by a specified distance, so that the material strips are pulled to the right by a standard distance, the moving distances of the material strips during each screen printing are the same, and the screen printing precision is improved.

Preferably, a material passing belt frame 16 is arranged between the reel shaft 14 and the material belt shaft 17, a material belt baffle 15 is arranged on the side edge of the support frame 13, the material receiving machine 7 and the material discharging machine 1 have the same structure, the material belt baffle 15 on the material discharging machine 1 is arranged on the right side of the support frame 13, and the material belt baffle 15 on the material receiving machine 7 is arranged on the left side of the support frame 13.

In the application, the material belt shaft 17 is used for unreeling or reeling a material belt, in the material unreeling machine 1, the material belt shaft 17 is used for unreeling the material belt, and in the material receiving machine 7, the material belt shaft 17 is used for reeling the material belt; the material belt shaft 17 is connected with a torsion motor to drive the material belt shaft 17 to rotate for discharging, the material passing belt frame 16 is used for adjusting the tightness degree of the material belt, the reel shaft 14 is used for ensuring the synchronism of material belt conveying and the support of the material belt, and ensuring that the material belt is the same as the unwinding speed of the material belt shaft 17 in the conveying process, so that the situation that the material belt is conveyed too fast or too slow, the material belt is easily dragged to the ground due to the too fast conveying, and the material belt is conveyed too slow, so that the material belt is easily dragged to deform; the material belt baffle 15 is used for protecting the material belt, guides the material belt to convey, and simultaneously the material belt baffle 15 is provided with a material belt inductive switch, so that the material belt condition can be timely reflected, and the situation of material breakage or pulling is prevented.

Preferably, be equipped with the left and right cylinder 637 of coder on the coder mounting bracket 634, the front side of cylinder 637 is connected with the upper and lower cylinder 636 of coder about the coder, and its below piston rod end is connected with coder V type sword 635, the upper end of coder V type sword 635 is equipped with the spring.

In the application, the left and right code printer cylinders 637 are used for adjusting the left and right positions of the code printer V-shaped knife 635, so that the code printer V-shaped knife 635 can accurately print a code mark on a material belt; the upper and lower code printing cylinders 636 are used for controlling the V-shaped cutter 635 of the code printer to move up and down so as to realize code printing; the spring is used for protecting the code printer V-shaped knife 635, prevents the code printer V-shaped knife 635 from being damaged due to impact force, and achieves a buffering effect.

In this application, the working order of the full-automatic line body of material area surface secondary operation does in proper order: the automatic material receiving machine is characterized in that the discharging machine 1 discharges materials, the plasma fan 8 removes dust and static electricity, the humidifier 2 humidifies at constant temperature, the silk screen printing machine 3 conducts silk screen printing, the oven 5 dries at constant temperature, the CCD detects the NG code printing mechanism 6 to conduct camera detection, the NG code printing and the material receiving machine 7 rolls material belts, the whole line body is operated automatically, the manufacturing process capacity is efficient, and the material belt silk screen printing quality is good.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the content of the present invention within the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic line body of material belt surface secondary operation which characterized in that: the device comprises a feeding machine (1), a screen printing machine (3), an oven (5) and a receiving machine (7), wherein the feeding machine (1), the screen printing machine (3), the oven (5) and the receiving machine (7) are sequentially arranged from left to right, and a CCD (charge coupled device) NG (NG) detection coding mechanism (6) is arranged between the oven (5) and the receiving machine (7);

the feeding machine (1) comprises a supporting base (11), an angle adjusting plate (12) is fixed above the supporting base (11), a supporting frame (13) is fixed on the front side of the angle adjusting plate (12), a reel shaft (14) is fixed on the supporting frame (13), and a material belt shaft (17) is erected above the supporting frame (13);

the screen printing machine (3) comprises a machine table (31), a first straight line module (32) which is vertically arranged is arranged on the machine table (31), a second straight line module (33) and a screen printing screen plate jig (34) which are horizontally arranged are slidably connected to the first straight line module (32), a screen printing component (35) is fixed on the second straight line module (33), a supporting plate (36) which is fixed on the machine table (31) is arranged on the front side of the first straight line module (32), and a positioning frame (37), a screen printing fixing frame (38) and a material pulling frame (39) which are sequentially arranged from left to right are arranged on the supporting plate (36);

the CCD detecting NG code printing mechanism (6) comprises a CCD display (61), a CCD detecting host (62) and a detecting code printing component (63), the CCD display (61) is arranged above the oven (5), the detection coding assembly (63) is fixed on the right side of the oven (5), the CCD detection host (62) is arranged below the detection coding assembly (63), the detection coding assembly (63) comprises a fixing frame (631), the fixing frame (631) is fixed on the oven (5), a detection frame (632) is vertically arranged in the middle of the fixing frame (631), a CCD camera (633) is fixed on the bracket, a coder mounting bracket (634) is arranged at the right side of the fixing bracket (631), a coder V-shaped knife (635) is arranged on the coder, the coder mounting frame (634) is arranged, and a material pulling shaft (638) is arranged on the right side of the coder mounting frame (634).

2. The full-automatic line body for secondary processing of the surface of the material belt according to claim 1, wherein: the screen printing machine is characterized in that a humidifier (2) is arranged on the screen printing machine (3) and erected on a positioning frame (37), and the left side of the screen printing machine (3) is connected with two plasma fans (8) which are arranged up and down.

3. The full-automatic line body for secondary processing of the surface of the material belt according to claim 1, wherein: be equipped with dustproof backplate (4) between silk screen printing machine (3) and oven (5), the left and right sides of silk screen printing machine (3) and oven (5) all is equipped with arc material area baffle (9).

4. The full-automatic line body for secondary processing of the surface of the material belt according to claim 1, wherein: oven (5) contain the constant temperature zone of heating (51) of controlling the setting, both sides and top all are equipped with heat dissipation exhaust fan (52) about constant temperature zone of heating (51).

5. The full-automatic line body for secondary processing of the surface of the material belt according to claim 1, wherein: silk screen printing subassembly (35) contain cutter mount (351), be equipped with two lift cylinders (352) of arranging about on cutter mount (351), two the lower extreme of lift cylinder (352) is connected with silk screen printing scraper (353) and returns black scraper (354) respectively.

6. The full-automatic line body for secondary processing of the surface of the material belt according to claim 1, wherein: a third linear module (361), a rotating table (362) and a rotating cylinder (363) which are arranged from top to bottom are arranged below the supporting plate (36); two guide plates (371) which are arranged in front and back are arranged above the positioning frame (37), a first positioning cylinder (372) is arranged below the positioning frame (37), and a positioning needle is connected onto the first positioning cylinder; a guide chute (381) is arranged above the screen printing fixing frame (38), an ejection cylinder (382) is arranged below the screen printing fixing frame (38), and a material supporting plate (383) penetrating through the guide chute (381) is arranged above the ejection cylinder (382); the material pulling frame (39) is fixedly provided with two material pulling and guiding plates (391) which are arranged in a front-back mode, the material pulling frame (39) is provided with a material pulling support (392) in a sliding mode, a material pulling cylinder (393) is arranged on the right side of the material pulling support (392), a second positioning cylinder (394) is fixed above the material pulling support (392), and a material pulling plate (395) is arranged below the second positioning cylinder (394).

7. The full-automatic line body for secondary processing of the surface of the material belt according to claim 1, wherein: be equipped with between reel axle (14) and material area axle (17) and cross material area frame (16), the side of support frame (13) is equipped with material area baffle (15), receive material machine (7) and the same structure of blowing machine (1), material area baffle (15) on blowing machine (1) set up in the right side of support frame (13), material area baffle (15) on receiving material machine (7) set up in the left side of support frame (13).

8. The full-automatic line body for secondary processing of the surface of the material belt according to claim 1, wherein: be equipped with on coder mounting bracket (634) and beat cylinder (637) about the coder, the front side of cylinder (637) is connected with coder upper and lower cylinder (636) about the coder, and its below tailpiece of the piston rod end is connected with coder V type sword (635), the upper end of coder V type sword (635) is equipped with the spring.