CN214447947U - Porous dislocation exhaust foaming device - Google Patents
Porous dislocation exhaust foaming device Download PDFInfo
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- CN214447947U CN214447947U CN202023268995.XU CN202023268995U CN214447947U CN 214447947 U CN214447947 U CN 214447947U CN 202023268995 U CN202023268995 U CN 202023268995U CN 214447947 U CN214447947 U CN 214447947U
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Abstract
The utility model relates to an carminative foaming device of porous dislocation, in order to solve among the prior art foaming device foaming inefficiency, the problem that the energy consumption is high has proposed a technical scheme and is: the porous staggered exhaust foaming device comprises a foaming barrel, an air inlet mechanism, an exhaust mechanism, a material door cylinder and a stirring mechanism; a feeding hole is arranged on the foaming barrel; the air inlet mechanism is arranged at the bottom of the foaming barrel; the exhaust mechanism is arranged at the top of the foaming barrel; the charging door cylinder is arranged at the charging door of the foaming barrel; the air inlet mechanism comprises a main air inlet pipe, a first filter, a second filter, a first steam pocket, a second steam pocket, a third steam pocket, a pressure reducing valve, a steam proportional valve, an air proportional valve and a porous air inlet pipeline; the main air inlet pipe is connected with the first filter; the first filter is connected with the first steam pocket and the second steam pocket; the first steam pocket and the second steam pocket are connected in parallel; no. two filters and a steam pocket and No. two steam pocket all are connected. The utility model discloses foaming efficiency is high, and is energy-concerving and environment-protective.
Description
Technical Field
The utility model relates to a foaming device, concretely relates to carminative foaming device of porous dislocation.
Background
When the foaming device in the market operates at present, steam with a certain temperature is generally introduced into a foaming tank, and after a certain period of time, EPS hard particles can be expanded into light foam particles; and opening a discharge port of the foaming tank to discharge after the foam particles reach the specified density. However, the existing foaming device also has the problems of low foaming efficiency, uneven heating of raw materials and high energy consumption.
Chinese patent publication No. CN201042837 discloses an EPS foaming machine, which comprises a feeding mechanism, a foaming tank, a drying bed, a connecting pipeline between each component and a control system, wherein the foaming tank has fewer steam inlets and steam outlets, the foaming efficiency is low, and the foam particles are heated unevenly; chinese patent with publication number CN207140200U discloses a high-efficient steam pre-foaming machine, and this foaming machine passes through the setting of spiral stirring area and agitator, makes the device when prefoaming to the material, can make the material thermally equivalent in the agitator to guarantee the foaming quality of material, this utility model's steam inlet and steam outlet on the agitator are less, and foaming efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the above-mentioned not enough that exists among the prior art, and provide a structural design is reasonable, and foaming efficiency is high, energy-concerving and environment-protective porous dislocation carminative foaming device.
The utility model provides a technical scheme that above-mentioned problem adopted is: the porous staggered exhaust foaming device comprises a foaming barrel, an air inlet mechanism, an exhaust mechanism, a material door cylinder and a stirring mechanism; the stirring mechanism is arranged on the foaming barrel; a feeding hole is formed in the foaming barrel; the air inlet mechanism is arranged at the bottom of the foaming barrel; the exhaust mechanism is arranged at the top of the foaming barrel; the charging door cylinder is arranged at a charging door of the foaming barrel; the air inlet mechanism comprises a main air inlet pipe, a first filter, a second filter, a first steam pocket, a second steam pocket, a third steam pocket, a pressure reducing valve, a steam proportional valve, an air proportional valve and a porous air inlet pipeline; the main air inlet pipe is connected with the first filter; the first filter is connected with the first steam pocket and the second steam pocket; the first steam pocket and the second steam pocket are connected in parallel; the second filter is connected with both the first steam pocket and the second steam pocket; the pressure reducing valve is connected with the second filter; the steam proportional valve is connected with the pressure reducing valve; the third steam pocket is connected with the pressure reducing valve and the steam proportional valve; the air proportional valve and the porous air inlet pipeline are both connected with a third steam pocket; the exhaust mechanism comprises a main exhaust pipe, a high-pressure fan, an exhaust valve, a safety valve and a porous exhaust pipeline; the high-pressure fan and the emptying valve are both connected with a main exhaust pipe; the porous exhaust pipeline is connected with an exhaust valve; the safety valve is mounted on the porous exhaust pipe.
Preferably, the foaming barrel in the utility model is an upper cover, a barrel body and a lower cover from top to bottom in sequence; the upper cover and the lower cover are both fixed on the barrel body.
Preferably, the utility model discloses in cover on be equipped with the mount pad that is used for installing rabbling mechanism.
Preferably, the upper cover of the utility model is provided with an exhaust hole for connecting a porous exhaust pipeline.
Preferably, the utility model discloses in cover down and be equipped with the inlet port that is used for connecting porous admission line.
Preferably, the stirring mechanism of the utility model comprises a motor, a stirring main shaft and a stirring blade; the motor is fixed on the foaming barrel; the stirring main shaft is arranged on the motor; the stirring main shaft is also rotationally connected with the foaming barrel; the stirring blade is arranged on the stirring main shaft.
Preferably, the porous air inlet pipe of the present invention includes a plurality of air inlet pipes and an air inlet loop pipe communicating the air inlet pipes.
Preferably, the porous exhaust duct of the present invention includes a plurality of exhaust pipes and an exhaust loop pipe communicating the exhaust pipes.
Compared with the prior art, the utility model, have following advantage and effect:
1. the utility model discloses well porous admission line and porous exhaust duct's design for there are the admission point of a plurality of dispersions and the point of giving vent to anger on the foaming bucket, can not only accelerate the speed of admitting air and giving vent to anger like this, still do benefit to steam and foam particle fully contact, improve foaming efficiency.
2. The utility model discloses set up a plurality of filters and steam package in air inlet mechanism and come to filter the steam that lets in, improved the quality of the steam that lets in, guaranteed the foaming effect of foaming machine.
3. The utility model discloses well rabbling mechanism's design can make the foam particle in the foaming bucket fully disperse, makes the temperature of each part more even in the foaming bucket.
Drawings
Fig. 1 is a schematic perspective view of a foaming device with multiple holes staggered for exhausting in an embodiment of the present invention.
Fig. 2 is a schematic front view structure diagram of a foaming device with multiple holes staggered for exhausting in the embodiment of the present invention.
Fig. 3 is a schematic top view of a foaming device with multiple holes and staggered exhaust holes according to an embodiment of the present invention.
Fig. 4 is a schematic bottom view of a foaming device with multiple holes and staggered exhaust holes according to an embodiment of the present invention.
Fig. 5 is a schematic front view of the feeding barrel in the embodiment of the present invention.
Fig. 6 is a schematic perspective view of an embodiment of the stirring mechanism of the present invention.
In the figure: the foaming device comprises a foaming barrel 1, an air inlet mechanism 2, an exhaust mechanism, a bin gate cylinder 4, a stirring mechanism 5, a bin gate 11, a feed inlet 12, an upper cover 13, a barrel body 14, a lower cover 15, a main air inlet pipe 20, a first filter 21, a second filter 22, a first steam packet 23, a second steam packet 24, a third steam packet 25, a pressure reducing valve 26, a steam proportional valve 27, an air proportional valve 28, a porous air inlet pipeline 29, a main exhaust pipe 30, a high-pressure fan 31, an exhaust valve 32, a safety valve 33, a porous exhaust pipeline 35, an air inlet 131, an exhaust hole 151, an air inlet pipe 291, an air inlet loop pipe 292, an exhaust pipe 351 and an exhaust loop pipe 352.
Detailed Description
The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not intended to limit the present invention.
Examples
Referring to fig. 1 to 6, the porous staggered exhaust foaming device in the present embodiment includes a foaming barrel 1, an air intake mechanism 2, an exhaust mechanism 3, a material door cylinder 4, and a stirring mechanism 5; a feeding hole 12 is arranged on the foaming barrel 1; the air inlet mechanism 2 is arranged at the bottom of the foaming barrel 1; the exhaust mechanism 3 is arranged at the top of the foaming barrel 1; the material gate cylinder 4 is installed at the material gate 11 of the foaming tub 1.
The air inlet mechanism 2 in the embodiment comprises a main air inlet pipe 20, a first filter 21, a second filter 22, a first steam pocket 23, a second steam pocket 24, a third steam pocket 25, a pressure reducing valve 26, a steam proportional valve 27, an air proportional valve 28 and a porous air inlet pipeline 29; the total air inlet pipe 20 is connected with a first filter 21; the first filter 21 is connected with the first steam pocket 23 and the second steam pocket 24; the first steam pocket 23 and the second steam pocket 24 are connected in parallel; the second filter 22 is connected with the first steam pocket 23 and the second steam pocket 24; the pressure reducing valve 26 is connected with the second filter 22; the steam proportional valve 27 is connected with the pressure reducing valve 26; the third steam pocket 25 is connected with a pressure reducing valve 26 and a steam proportional valve 27; the air proportional valve 28 and the porous air inlet pipeline 29 are both connected with the third steam pocket 25; the porous intake duct 29 includes a plurality of intake pipes 291 and an intake circuit pipe 292 communicating with the intake pipes 291; porous admission line 29 has the air admission point of a plurality of dispersions to foaming bucket 1, can not only accelerate the air intake speed like this, still is favorable to steam and foam particle fully to be contacted, improves foaming efficiency.
The exhaust mechanism 3 in the present embodiment includes a main exhaust pipe 30, a high pressure fan 31, an exhaust valve 32, a safety valve 33, and a porous exhaust pipe 35; the high-pressure fan 31 and the exhaust valve 32 are both connected with the main exhaust pipe 30; the porous exhaust pipe 35 is connected with the exhaust valve 32; the safety valve 33 is mounted on the porous exhaust pipe 35; the porous exhaust duct 35 includes a plurality of exhaust pipes 351 and an exhaust return pipe 352 communicating with the exhaust pipes 351; the porous exhaust pipeline 35 has a plurality of scattered air outlet points to the foaming barrel 1, so that the air outlet speed can be accelerated, the full contact between steam and foam particles is facilitated, and the foaming efficiency is improved.
The stirring mechanism 5 in the present embodiment includes a motor 51, a stirring main shaft 52, and a stirring blade 53; the motor 51 is fixed on the foaming barrel 1; the stirring main shaft 52 is arranged on the motor 51; the stirring main shaft 52 is also rotationally connected with the foaming barrel 1; the stirring blades 53 are mounted on the stirring main shaft 52; the stirring mechanism 5 can fully disperse the foam particles in the foaming barrel 1, so that the temperature of each part in the foaming barrel 1 is more uniform.
The foaming barrel 1 in the embodiment is sequentially provided with an upper cover 13, a barrel body 14 and a lower cover 15 from top to bottom; the upper cover 13 and the lower cover 15 are both fixed on the barrel body 14; the upper cover 13 is provided with a mounting seat 16 for mounting the stirring mechanism 5; the upper cover 13 is provided with an exhaust hole 151 for connecting the porous exhaust pipeline 35; the lower cover 15 is provided with an air inlet hole 131 for connecting the porous air inlet duct 29.
The foaming method of the porous staggered exhaust foaming device in the embodiment comprises the following steps:
the method comprises the following steps: feeding, namely feeding foam particles to be foamed into a foaming barrel 1;
step two: steam is introduced from the main air inlet pipe 20, passes through the first filter 21, the first steam pocket 23, the second steam pocket 24, the second filter 22, the pressure reducing valve 26, the steam proportional valve 27 and the third steam pocket 25 in sequence, and then enters the foaming barrel 1 from the porous air inlet pipeline 29; during ventilation, the pressure reducing valve 26, the steam proportional valve 27 and the air proportional valve 28 are adjusted according to requirements;
step three: after contacting with the foam particles in the foaming barrel 1, the steam is discharged from the main exhaust pipe 30 through the porous exhaust pipe 35; when exhausting, the high pressure fan 31 is opened, and the emptying valve 32 is adjusted according to the requirement;
step four: the motor 51 is turned on, the foam particles are fully dispersed under the action of the stirring blade 53, and under the cooperation of the air inlet mechanism 2 and the air outlet mechanism 3, the steam is fully contacted with the foam particles in the foaming barrel 1, so that the foam particles are foamed in the foaming barrel 1;
step five: after foaming is finished, the pressure reducing valve 26 in the air inlet mechanism 2 is closed, and the charging door cylinder 4 is controlled to open the charging door 11 at the bottom of the foaming barrel 1 for discharging.
In the embodiment, during ventilation, the pressure reducing valve 26, the steam proportional valve 27 and the air proportional valve 28 can be adjusted according to requirements, so that different pressures and steam ratios are selected according to foam particles with different components, and the foaming effect is improved; the high pressure fan 31 is opened during air exhaust, so that the air exhaust speed can be accelerated, heat exchange can be generated when hot steam is mixed into airflow formed by the high pressure fan 31, and the problem of safety caused by overhigh temperature of discharged air can be prevented. In addition, the exhaust speed can also be controlled by adjusting the exhaust valve 32, and the exhaust speed of the steam is adjusted to a proper value, so that the steam is fully subjected to heat exchange with the foam particles in the foaming barrel and then is discharged, the energy utilization rate is high, and the energy-saving and environment-friendly effects are achieved.
In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an example of the structure of the present invention. All the equivalent changes or simple changes made according to the structure, characteristics and principle of the utility model are included in the protection scope of the utility model. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (8)
1. A porous staggered exhaust foaming device comprises a foaming barrel (1), a bin gate cylinder (4) and a stirring mechanism (5); the stirring mechanism (5) is arranged on the foaming barrel (1); the device is characterized by also comprising an air inlet mechanism (2) and an air outlet mechanism (3); a feeding hole (12) is formed in the foaming barrel (1); the air inlet mechanism (2) is arranged at the bottom of the foaming barrel (1); the exhaust mechanism (3) is arranged at the top of the foaming barrel (1); the charging door cylinder (4) is arranged at a charging door (11) of the foaming barrel (1); the air inlet mechanism (2) comprises a main air inlet pipe (20), a first filter (21), a second filter (22), a first steam pocket (23), a second steam pocket (24), a third steam pocket (25), a pressure reducing valve (26), a steam proportional valve (27), an air proportional valve (28) and a porous air inlet pipeline (29); the main air inlet pipe (20) is connected with a first filter (21); the first filter (21) is connected with the first steam pocket (23) and the second steam pocket (24); the first steam pocket (23) and the second steam pocket (24) are connected in parallel; the second filter (22) is connected with the first steam pocket (23) and the second steam pocket (24); the pressure reducing valve (26) is connected with a second filter (22); the steam proportional valve (27) is connected with the pressure reducing valve (26); the third steam pocket (25) is connected with a pressure reducing valve (26) and a steam proportional valve (27); the air proportional valve (28) and the porous air inlet pipeline (29) are connected with a third steam pocket (25); the exhaust mechanism (3) comprises a main exhaust pipe (30), a high-pressure fan (31), an exhaust valve (32), a safety valve (33) and a porous exhaust pipeline (35); the high-pressure fan (31) and the exhaust valve (32) are both connected with the main exhaust pipe (30); the porous exhaust pipeline (35) is connected with an exhaust valve (32); the safety valve (33) is mounted on a porous exhaust duct (35).
2. The porous staggered exhaust foaming device according to claim 1, wherein the foaming barrel (1) comprises an upper cover (13), a barrel body (14) and a lower cover (15) from top to bottom; the upper cover (13) and the lower cover (15) are both fixed on the barrel body (14).
3. The porous staggered exhausting foaming device according to claim 2, wherein the upper cover (13) is provided with a mounting seat (16) for mounting the stirring mechanism (5).
4. The porous staggered exhaust foaming device according to claim 2, wherein the upper cover (13) is provided with an exhaust hole (151) for connecting the porous exhaust pipeline (35).
5. The porous staggered exhaust foaming device according to claim 2, wherein the lower cover (15) is provided with an air inlet hole (131) for connecting a porous air inlet pipeline (29).
6. The porous dislocation exhausting foaming device according to claim 1, wherein the stirring mechanism (5) comprises a motor (51), a stirring main shaft (52) and a stirring blade (53); the motor (51) is fixed on the foaming barrel (1); the stirring main shaft (52) is arranged on the motor (51); the stirring main shaft (52) is also rotationally connected with the foaming barrel (1); the stirring blade (53) is mounted on the stirring main shaft (52).
7. The porous offset venting foaming device according to claim 1, wherein the porous air inlet conduit (29) comprises a plurality of air inlet pipes (291) and an air inlet loop pipe (292) communicating with the air inlet pipes (291).
8. The porous offset venting foaming device according to claim 1, wherein the porous venting conduit (35) comprises a plurality of venting tubes (351) and a venting circuit tube (352) communicating with the venting tubes (351).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023268995.XU CN214447947U (en) | 2020-12-30 | 2020-12-30 | Porous dislocation exhaust foaming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023268995.XU CN214447947U (en) | 2020-12-30 | 2020-12-30 | Porous dislocation exhaust foaming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214447947U true CN214447947U (en) | 2021-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023268995.XU Active CN214447947U (en) | 2020-12-30 | 2020-12-30 | Porous dislocation exhaust foaming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214447947U (en) |
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2020
- 2020-12-30 CN CN202023268995.XU patent/CN214447947U/en active Active
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