CN214447247U - Pavement brick maintenance system - Google Patents

Pavement brick maintenance system Download PDF

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Publication number
CN214447247U
CN214447247U CN202023227712.7U CN202023227712U CN214447247U CN 214447247 U CN214447247 U CN 214447247U CN 202023227712 U CN202023227712 U CN 202023227712U CN 214447247 U CN214447247 U CN 214447247U
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China
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curing
pavior brick
gear
maintenance
driving
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CN202023227712.7U
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Chinese (zh)
Inventor
李国遵
闫丞佑
郭昊茹
董太轩
汤鹏飞
陈红胜
马英榕
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Tianjin Oubeimu Building Material Co ltd
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Tianjin Oubeimu Building Material Co ltd
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Abstract

The utility model discloses a pavior brick maintenance system belongs to pavior brick maintenance equipment technical field, and it includes curing chamber, maintenance frame and removes spraying system, remove spraying system and include that a plurality of lines spray the unit and respectively spray a plurality of reciprocating motion units that the unit corresponds the setting with each line. The utility model provides a pavior brick maintenance system removes spraying system and makes reciprocating motion in the curing chamber under reciprocating motion unit's drive, makes water evenly spout to the pavior brick, provides the temperature and the moisture that the pavior brick maintenance needs, makes the pavior brick and the water contact degree of consistency of each position improve, has guaranteed the stability of pavior brick maintenance quality.

Description

Pavement brick maintenance system
Technical Field
The utility model relates to a pavior brick maintenance system belongs to pavior brick maintenance of equipment technical field.
Background
The pavement brick is one of important paving materials used for urban road construction, and is widely applied to ground paving of urban roads, squares, parking lots and the like. After the paving brick is pressed and molded, the required mechanical property can be achieved only by maintaining for a certain time at a certain temperature and humidity. At present, the pavior brick is usually placed in an outdoor environment for natural maintenance, the too fast and early evaporation of water in the outdoor environment can cause the pavior brick to generate larger shrinkage deformation and generate drying shrinkage cracks, and particularly, the components in the pavior brick can not be fully hydrated in a dry and low-temperature environment, so that the mechanical property is poor. Therefore, creating a reasonable curing environment to cure the pavement bricks is particularly important. The presently disclosed pavior brick curing system is generally provided with a spraying system in a curing room, hot water or steam is sprayed to the surface of the pavior brick through the spraying system, but the structure of the spraying system is less reasonable, so that the water or the steam cannot be uniformly sprayed onto the pavior brick, and the curing effect of the pavior brick is unstable.
The above description is included in the technical recognition scope of the inventors, and does not necessarily constitute the prior art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the problem that prior art exists, provide a pavior brick maintenance system, can make water evenly spout to the pavior brick, provide the temperature and the moisture that the pavior brick maintenance needs, the pavior brick of each position improves with the water contact degree of consistency, has guaranteed the stability of pavior brick maintenance effect.
The utility model discloses an adopt following technical scheme to realize above-mentioned purpose:
a pavior brick curing system comprises a curing room, a curing frame and a mobile spraying system, wherein the curing frame is arranged on the ground of the curing room in rows at intervals, and the mobile spraying system comprises a plurality of rows of spraying units and a plurality of reciprocating units which are respectively arranged corresponding to the spraying units in the rows;
each column of spray units comprises:
two rows of main water pipes which are horizontally arranged are respectively arranged above the left side and the right side of the same row of maintenance vehicle frames;
the device comprises a plurality of vertically arranged branch water pipes, wherein a plurality of branch water pipes are connected below each row of main water pipes, and atomizing nozzles facing a maintenance frame are arranged on the branch water pipes;
the reciprocating unit includes:
the two support beams are respectively arranged at the head and the tail of the same maintenance frame, and two ends of the main water pipe are respectively fixed on the two support beams at the head and the tail of the line;
the two driving plates are respectively and fixedly connected with the two supporting beams, the outer ends of the driving plates extend out of the curing room, and a moving channel for the driving plates to extend out is arranged on the wall of the curing room;
and the driving mechanism is in transmission connection with the outer end of the driving plate and is used for driving the driving plate to do reciprocating linear motion along the length direction of the main water pipe.
Optionally, the pavior brick maintenance system is still including setting up two support roller sets at removal passageway top and bottom, and every support roller set includes a plurality of backing rolls, the axis of backing roll with the moving direction of drive plate is perpendicular.
Optionally, the drive mechanism comprises:
the toothed plate is fixed on one of the driving plates of the reciprocating moving unit, and both sides of the toothed plate are respectively provided with gear shaping arranged at intervals along the moving direction of the driving plates;
the left gear, the middle gear and the right gear are meshed in sequence, and one of the left gear, the middle gear and the right gear is connected with a driving motor;
two sector gears that syntropy set up, two sector gears respectively with left side gear and the coaxial fixed connection of right side gear, two sector gears respectively with left side gear and right side gear engagement.
Optionally, a plurality of layers of supporting plate supporting structures are arranged on the maintenance frame, and each layer of supporting plate supporting structure comprises two oppositely arranged L-shaped supporting seats.
Optionally, four corners of the bottom of the maintenance frame are respectively provided with rollers.
Optionally, the pavior brick maintenance system is still including setting up multiseriate track in the maintenance room, the maintenance frame can be followed the track removes.
Optionally, a transportation port is arranged on the wall of the curing room at the head or the tail of each train frame.
Optionally, the pavior brick curing system further comprises a plurality of water collecting ditches arranged on the ground of the curing room. Benefits of the present application include, but are not limited to:
the utility model provides a pavior brick maintenance system removes spraying system and makes reciprocating motion in the curing chamber under reciprocating motion unit's drive, makes water evenly spout to the pavior brick, provides the temperature and the moisture that the pavior brick maintenance needs, makes the pavior brick and the water contact degree of consistency of each position improve, has guaranteed the stability of pavior brick maintenance effect.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic structural view of a pavement brick curing system provided by the present invention;
fig. 2 is a schematic view of a top view structure of the pavement brick curing system provided by the present invention;
FIG. 3 is a schematic diagram of a rear side structure of the pavement brick curing system provided by the present invention;
FIG. 4 is a schematic diagram of a front side structure of the pavement brick curing system provided by the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 2;
FIG. 6 is an enlarged view of the portion B in FIG. 2;
FIG. 7 is an enlarged view of the portion C of FIG. 3;
FIG. 8 is an enlarged view of the portion D in FIG. 4;
FIG. 9 is a schematic structural view of a maintenance frame in the pavior brick maintenance system provided by the present invention;
in the figure, 100, a curing room; 110. a track; 120. a transport port; 130. a water collecting ditch;
200. maintaining the frame; 210. an L-shaped support seat; 220. a roller;
310. a main water pipe; 320. a branched water pipe; 330. a water supply pipe; 321. an atomizing nozzle;
410. a support beam; 420. a drive plate; 430. a support roller;
510. a toothed plate; 520. a left side gear; 530. an intermediate gear; 540. a right side gear; 550. a drive motor; 560. a left sector gear; 570. right sector gear.
Detailed Description
In order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings.
It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those described herein. Accordingly, the scope of the present invention is not limited by the specific embodiments disclosed below.
As shown in fig. 1 and 2, the utility model provides a pavior brick curing system, including curing chamber 100, maintenance frame 200 and removal spraying system. During maintenance, the pavior brick is arranged on the maintenance frame 200 and in the closed maintenance room 100, and the movable spraying system sprays water with a certain temperature onto the pavior brick to provide the temperature and the water required by the maintenance of the pavior brick.
Specifically, the maintenance frames 200 are arranged on the ground of the maintenance room 100 in rows and columns at intervals, and certain passages are reserved between the rows and the columns.
The mobile spraying system comprises a plurality of rows of spraying units and a plurality of reciprocating units which are respectively arranged corresponding to the spraying units in each row.
Further, each row of spray units includes a water supply line composed of a main water pipe 310, a branch water pipe 320, and a water supply pipe 330.
Specifically, referring to fig. 1 and 2, a row of main water pipes 310 are horizontally arranged above the left side and the right side of each row of maintenance vehicle frames 200, a plurality of branch water pipes 320 are connected below each row of main water pipes 310, and the branch water pipes 320 are provided with atomizing nozzles 321 facing the maintenance vehicle frames 200. The branch water pipes 320 below the main water pipes 310 of each row are located in the passage between two rows of maintenance frames 200, so as to spray water toward the pavior tiles placed on the maintenance frames 200 on both sides.
In operation, water with a certain temperature enters the main water pipe 310 from the water supply pipe 330 at regular time, then branches flow into the branch water pipes 320, and then is sprayed to the pavement bricks from the atomizing nozzles 321 on the branch water pipes 320.
Conventional spraying systems are usually fixedly installed in the curing room, and require a sufficient number of branch water pipes to uniformly spray water to each paving brick as much as possible. If the arrangement quantity of the branch water pipes is small or the branch water pipes are not uniform enough, water is sprayed unevenly, and the maintenance quality is unstable.
The utility model discloses a solve this problem, specially set up spraying system into portable structure, specifically drive spraying system along the length direction of main water pipe 310 through reciprocating unit and be reciprocal linear motion. With such arrangement, only the branch water pipes 320 need to be arranged at intervals, and the branch water pipes 320 move along with the spraying system in the reciprocating linear motion process. That is, the branch water pipes 320 spray water while moving, forming a dynamic spray system, not only reducing the number of the branch water pipes 320, but also spraying water uniformly to the respective pavior tiles.
Further, as shown in fig. 2, the reciprocating unit includes a frame formed by a support beam 410 and a driving plate 420, and the frame is driven by the driving mechanism to reciprocate linearly along the length direction of the main water pipe 310.
Specifically, each frame includes two support beams 410 and two drive plates 420. The two support beams 410 are respectively arranged at the head and the tail of the same maintenance frame 200, and two ends of the main water pipe 310 are respectively fixed on the two support beams 410 at the head and the tail of the line. The two driving plates 420 are fixedly connected with the two support beams 410, respectively, the outer ends of the driving plates 420 extend out of the curing room 100, and a moving channel for the driving plates 420 to extend out is arranged on the wall of the curing room 100. The driving mechanism is in transmission connection with the outer end of the driving plate 420, and is used for driving the driving plate 420 to make reciprocating linear motion along the length direction of the main water pipe 310.
As shown in fig. 4, 6 and 8, in one of them specific implementation, the utility model provides a pavior brick curing system still includes two support roller sets that set up at removal passageway top and bottom, and every support roller set includes a plurality of backing rolls 430, and the axis of backing roll 430 is perpendicular with the moving direction of drive plate 420. So configured, the driving plate 420 is in relatively rolling contact with the supporting roller 430, reducing the movement resistance.
It should be noted that the driving mechanism may adopt a common reciprocating linear driving form, such as a screw-nut transmission pair, but the requirement of the driving mechanism such as this is high for the motor, and a control program is also needed. The utility model provides a driving mechanism is gear, rack drive mode, as shown in fig. 5 and fig. 7, specifically includes:
a toothed plate 510, wherein the toothed plate 510 is fixed on one of the driving plates 420 of the reciprocating unit, and both sides of the toothed plate 510 are respectively provided with gear shaping at intervals along the moving direction of the driving plates 420;
a left gear 520, a middle gear 530 and a right gear 540 which are engaged in sequence, wherein one of the left gear 520, the middle gear 530 and the right gear 540 is connected with a driving motor 550;
the left sector gear 560 and the right sector gear 570 are coaxially and fixedly connected with the left gear 520 and the right gear 540 respectively, the left sector gear 560 and the right sector gear 570 are meshed with the left gear 520 and the right gear 540 respectively, and the circumferential angle of the sector gears is usually set to be 90-130 degrees. Actuating mechanism passes through the support frame and installs the outside at the curing chamber, prevents to wet.
As shown in fig. 5, when the driving motor 550 drives the left gear 520 and the left sector gear 560 to rotate clockwise, the middle gear 530 will rotate counterclockwise under the drive of the left gear 520, and the right gear 540 and the right sector gear 570 rotate clockwise under the drive of the middle gear 530, so that the two sector gears keep moving synchronously. With the state in fig. 5 as the starting point, after rotating 90 °, the right sector gear 570 starts to engage with the rack, and drives the rack to move outward; after the rotation is continued for another 180 degrees, the right sector gear 570 is separated from the rack, and the left sector gear 560 starts to be meshed with the rack, so that the rack is driven to move inwards. By doing so, the reciprocating linear motion of the driving plate 420 can be realized. The motion stroke of the rack is the distance between two adjacent branch water pipes 320 connected below the same main water pipe 310, and water can be comprehensively and uniformly sprayed onto the pavement bricks.
Further, the distance between two adjacent branch water pipes 320 is preferably set to be the distance between two adjacent maintenance frames 200 in each two maintenance frames 200, so that when the spraying system is reversed to move, the branch water pipes 320 are just positioned between the two adjacent maintenance frames 200, and water is not sprayed onto the pavior bricks within the reversing short retention time of the spraying system. As shown in fig. 2, two M points to the installation positions of two adjacent branched water pipes 320.
It will be appreciated that the head or tail positions of each train of maintenance carriages should leave room for the mobile spray system to move.
Further, a plurality of layers of supporting plate supporting structures are arranged on the maintenance frame 200, and each layer of supporting plate supporting structure comprises two L-shaped supporting seats 210 which are oppositely arranged. And after the pavement bricks are pressed on the supporting plate, transferring the supporting plate to a maintenance vehicle. Specifically, a forklift can be used for supporting the middle part of the supporting plate, and the supporting plate is moved into the upper part of the corresponding supporting structure of the supporting plate and placed down, so that the bottoms of the two sides of the supporting plate are supported on the L-shaped supporting seats of the two sides. The bottom of L type supporting seat 210 is connected with the frame through the reinforcing plate, improves support intensity. The pavior bricks are layered on the maintenance frame 200, and water is sprayed to the surface of the pavior bricks through the space between the layers.
As shown in fig. 9, in one embodiment, in order to facilitate moving the maintenance vehicle frame 200 and reduce the labor intensity of workers, rollers 220 are respectively disposed at four corners of the bottom of the maintenance vehicle frame 200. When the maintenance vehicle frame is in work, the maintenance vehicle frames 200 are sequentially pushed into the maintenance room 100 through the ferry vehicle and are arranged.
In another embodiment, the present invention provides a pavior brick curing system, further comprising a plurality of rows of rails 110 disposed in the curing chamber 100, wherein the curing carriage 200 is movable along the rails 110. In addition, a transportation port 120 is provided on the wall of the curing room 100 at the head or tail of each train frame for the ingress and egress of the curing frame 200.
As shown in fig. 1, in another embodiment, the present invention provides a pavior brick curing system, which further comprises a plurality of water collecting ditches 130 disposed on the ground of the curing chamber 100, wherein water is collected and discharged through the water collecting ditches 130 after flowing down along the pavior brick, and is recycled after being treated.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The above-mentioned specific embodiments can not be regarded as the restriction to the protection scope of the present invention, to the technical personnel in this technical field, it is right that any replacement improvement or transformation that the embodiment of the present invention made all fall within the protection scope of the utility model.
The parts of the present invention not described in detail are the known techniques of those skilled in the art.

Claims (8)

1. A pavior brick curing system is characterized by comprising a curing room, a curing frame and a mobile spraying system, wherein the curing frame is arranged on the ground of the curing room at intervals in rows, and the mobile spraying system comprises a plurality of rows of spraying units and a plurality of reciprocating units which are respectively arranged corresponding to the rows of spraying units;
each column of spray units comprises:
two rows of main water pipes which are horizontally arranged are respectively arranged above the left side and the right side of the same row of maintenance vehicle frames;
the device comprises a plurality of vertically arranged branch water pipes, wherein a plurality of branch water pipes are connected below each row of main water pipes, and atomizing nozzles facing a maintenance frame are arranged on the branch water pipes;
the reciprocating unit includes:
the two support beams are respectively arranged at the head and the tail of the same maintenance frame, and two ends of the main water pipe are respectively fixed on the two support beams at the head and the tail of the line;
the two driving plates are respectively and fixedly connected with the two supporting beams, the outer ends of the driving plates extend out of the curing room, and a moving channel for the driving plates to extend out is arranged on the wall of the curing room;
and the driving mechanism is in transmission connection with the outer end of the driving plate and is used for driving the driving plate to do reciprocating linear motion along the length direction of the main water pipe.
2. The pavior brick curing system of claim 1 further comprising two sets of support rollers disposed at the top and bottom of the travel path, each set of support rollers including a plurality of support rollers having axes perpendicular to the direction of travel of the drive plate.
3. The pavior brick curing system of claim 1, wherein the drive mechanism comprises:
the toothed plate is fixed on one of the driving plates of the reciprocating moving unit, and both sides of the toothed plate are respectively provided with gear shaping arranged at intervals along the moving direction of the driving plates;
the left gear, the middle gear and the right gear are meshed in sequence, and one of the left gear, the middle gear and the right gear is connected with a driving motor;
two sector gears that syntropy set up, two sector gears respectively with left side gear and the coaxial fixed connection of right side gear, two sector gears respectively with left side gear and right side gear engagement.
4. The pavior brick curing system of claim 1, wherein the curing carriage is provided with a plurality of layers of pallet support structures, each layer of pallet support structure comprising two oppositely disposed L-shaped support seats.
5. The pavior brick curing system of claim 4, wherein four corners of the bottom of the curing carriage are respectively provided with rollers.
6. The pavior brick curing system of claim 1 further comprising a plurality of rows of rails disposed within the curing chamber, the curing carriage being movable along the rails.
7. The pavior tile curing system of claim 1, wherein the curing room wall at the head or tail of each train frame is provided with a transport port.
8. The pavior brick curing system of claim 1, further comprising a plurality of catch basins disposed on the floor of the curing room.
CN202023227712.7U 2020-12-28 2020-12-28 Pavement brick maintenance system Active CN214447247U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023227712.7U CN214447247U (en) 2020-12-28 2020-12-28 Pavement brick maintenance system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023227712.7U CN214447247U (en) 2020-12-28 2020-12-28 Pavement brick maintenance system

Publications (1)

Publication Number Publication Date
CN214447247U true CN214447247U (en) 2021-10-22

Family

ID=78195490

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202023227712.7U Active CN214447247U (en) 2020-12-28 2020-12-28 Pavement brick maintenance system

Country Status (1)

Country Link
CN (1) CN214447247U (en)

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