CN214446814U - Sponge wire cutting device - Google Patents

Abstract

The utility model relates to a sponge wire-electrode cutting device, relate to the field of sponge production, it includes support frame and conveyer belt, the support frame slides and is connected with the wire-electrode cutting subassembly that is located the conveyer belt top, the support frame all goes up and down to be connected with the mounting panel in the both sides of conveyer belt, the support frame all is provided with the drive assembly who is used for ordering about the mounting panel to go up and down in the both sides of conveyer belt, two mounting panels rotate jointly and are connected with a plurality of first butt rollers that are used for pressing the sponge top, the support frame all slides in the both sides of conveyer belt and is connected with the connecting plate, the support frame all is provided with the drive assembly who is used for ordering about the connecting plate to slide in the both sides of conveyer belt, every connecting plate all rotates and is connected with a plurality of second butt rollers that are used for pressing the sponge lateral wall. This application has the effect that the sponge is difficult for the skew, and cutting accuracy is high to be applicable to not unidimensional sponge processing, application scope is wide.

Description

Sponge wire cutting device

Technical Field

The application relates to the field of sponge production, in particular to a sponge wire cutting device.

Background

Sponges, which are porous materials, have good water absorption and can be used to clean articles. When the sponge needs to be cut into different shapes, if the sponge material is cut and cut by a handheld cutting tool such as scissors, a blade and the like, the cutting precision and consistency are difficult to guarantee. And the efficiency of manual cutting is very low, and mass production is difficult to realize.

Current patent application number is CN201820139537. X's chinese patent, has proposed an online cutting production line that production sponge was used, including horizontal base, horizontal guide rail, eccentric wheel and transmission shaft, the left end below of horizontal base is provided with the triangular supports, the lower extreme of bracing piece is fixed with the base stabilizer blade, the inside of spacing groove is provided with connect the via hole, the internally mounted of connecting block has fixing bolt, the below of horizontal guide rail is provided with the gyro wheel, the rear of gyro wheel is provided with the connecting axle, the front end of eccentric wheel is fixed with the connecting rod, the lower extreme of connecting rod is connected with the movable rod, and the lower extreme of movable rod is connected with the blade holder, the below of blade holder is fixed with cutting blade.

In view of the above-mentioned related art, the cutting assembly may generate a shearing force to the incision when cutting the sponge, and the sponge on the upper layer may shift under the action of the shearing force, which affects the flatness of the incision of the sponge.

SUMMERY OF THE UTILITY MODEL

In order to improve the problem of easy skew of sponge in the course of working, this application provides a sponge wire-electrode cutting device.

The application provides a sponge wire cutting device adopts following technical scheme:

the utility model provides a sponge wire-electrode cutting device, includes support frame and conveyer belt, the support frame slides and is connected with and is located the wire-electrode cutting subassembly of conveyer belt top, the support frame in the equal lift in both sides of conveyer belt is connected with the mounting panel, the support frame in the both sides of conveyer belt all are provided with and are used for ordering about the transmission assembly that the mounting panel goes up and down, two the mounting panel rotates jointly and is connected with a plurality of first butt rollers that are used for pressing the sponge top, the support frame in the both sides of conveyer belt all slide and are connected with the connecting plate, the support frame in the both sides of conveyer belt all are provided with and are used for ordering about the drive assembly that the connecting plate slided, every the connecting plate all rotates and is connected with a plurality of second butt rollers that are used for pressing the sponge lateral wall.

By adopting the technical scheme, before the sponge is cut and processed, the mounting plate is driven to move along the vertical direction through the transmission assembly, the vertical distance between the first abutting roller and the conveyer belt is adjusted until the vertical distance is matched with the height of the sponge to be processed, the connecting plates at two sides are driven to mutually approach or keep away through the driving piece, the horizontal distance between the second abutting rollers at two sides is adjusted until the horizontal distance is matched with the width of the sponge to be processed, in the processing process, the sponge is conveyed to the lower part of the connecting plates through the conveyer belt, the first abutting roller abuts against the top of the sponge, the second abutting roller abuts against two sides of the sponge, the movement of the sponge is limited, the effect of limiting the sponge deviation is realized, the cut of the sponge is smooth, the cutting precision is improved, and the first abutting roller and the second abutting roller are in rolling friction with the sponge, the offset of adjacent sponges along the conveying direction can be reduced, and the cutting precision is further improved.

Optionally, the transmission assembly comprises a winding wheel and a traction rope which are rotatably connected to the top of the support frame, one end of the traction rope is fixed to the winding wheel, and the other end of the traction rope is fixed to one side, far away from the conveying belt, of the mounting plate.

Through adopting above-mentioned technical scheme, when needs order about the mounting panel and slide along vertical direction, through rotating the rolling wheel rolling or emit the haulage rope, and then drive the mounting panel and keep away from or be close to the conveyer belt to this realizes the purpose of adjusting vertical interval between first butt roller and the conveyer belt.

Optionally, the support frame in the equal fixedly connected with guide rail in both sides of conveyer belt, two the common fixedly connected with lifter plate of mounting panel, the both ends of lifter plate all seted up with the guide way of guide rail adaptation that slides.

Through adopting above-mentioned technical scheme, the lifter plate slides along the guide rail through the guide way for the mounting panel only can follow the length direction lift of guide rail, is favorable to promoting mounting panel lift stability, and can reduce the risk that the mounting panel takes place the slope.

Optionally, a first motor is fixedly mounted at the top of the support frame, an output shaft of the first motor is coaxially fixed with any one of the winding wheels, and a synchronizing rod is coaxially fixed between the two winding wheels.

Through adopting above-mentioned technical scheme, first motor orders about two mounting panels with the synchronizing bar and goes up and down in step for first butt roller keeps the level, with this first butt roller butt in the top of sponge horizontally, and makes the sponge wholly keep leveling, is favorable to promoting cutting accuracy.

Optionally, a second motor is fixedly mounted on any one of the mounting plates, a first synchronizing wheel is coaxially fixed to an output shaft of the second motor, a second synchronizing wheel is coaxially fixed to the first abutting roller and is close to the second motor, and a synchronous belt is arranged between the first synchronizing wheel and the second synchronizing wheel.

Through adopting above-mentioned technical scheme, the second motor orders about first synchronizing wheel and rotates to drive second synchronizing bar and first butt roller synchronous rotation through the hold-in range, make the friction between first butt roller and the sponge become rotational friction, be favorable to reducing frictional force, further restrict the skew of sponge, can reduce the relative speed between first butt roller and the sponge simultaneously, further restrict the skew of sponge.

Optionally, it is a plurality of first butt roller is all coaxial fixed with synchronizing gear, is close to the second motor the mounting panel rotates and is connected with a plurality of transmission gears, transmission gear with synchronizing gear follows the length direction staggered arrangement of mounting panel, just synchronizing gear with adjacent transmission gear meshing.

Through adopting above-mentioned technical scheme, synchronizing gear makes all first butt rollers all can initiatively rotate, and the transmission gear makes the rotation direction of all first butt rollers unanimous for be rotational friction between all first butt rollers and the sponge, further restrict the skew of sponge.

Optionally, the driving assembly includes a plurality of driving cylinders fixed on one side of the supporting frame near the conveying belt, and two piston rods of the driving cylinders are fixed on one side of the connecting plate near the supporting frame.

Through adopting above-mentioned technical scheme, when needs order about the connecting plate and slide, the piston rod through two actuating cylinder that drive moves along the horizontal direction to this effect of the horizontal interval between two connecting plates of realization adjustment.

Optionally, the peripheral wall of the first abutting roller and the peripheral wall of the second abutting roller are both sleeved with a rubber cushion.

Through adopting above-mentioned technical scheme, rubber cushion pad can reduce the damage of first butt roller and second butt roller to the sponge.

In summary, the present application includes at least one of the following beneficial technical effects:

1. in the processing process, the first abutting roller abuts against the top of the sponge, and the second abutting roller abuts against two sides of the sponge, so that the sponge can only move along with the conveying belt, and the movement of the sponge in other directions is limited, the effect of limiting the sponge deviation is realized, and the cutting precision is favorably improved;

2. the vertical distance between the first abutting roller and the conveying belt can be adjusted through the winding wheel and the traction rope, the horizontal distance between the second abutting rollers on the two sides can be adjusted through the driving cylinder, positioning and deviation correction can be conducted on sponges of different sizes, sponge deviation is limited, and the application range of the device is widened;

3. second motor, first synchronizing wheel, second synchronizing wheel, hold-in range, transmission gear and synchronizing gear make all first butt rollers all initiatively rotate for mainly be rolling friction between first butt roller and the sponge, and can reduce the relative speed between first butt roller and the sponge, be favorable to reducing the risk that the dislocation appears in adjacent sponge, and further restrict the skew of sponge.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

FIG. 2 is a schematic illustration in partial cross-sectional view of an embodiment of the present application;

FIG. 3 is an enlarged partial schematic view of portion A of FIG. 2;

FIG. 4 is a schematic illustration in partial cross-sectional view of a mounting plate, a first abutment roller, a second motor, a first synchronizing wheel, a second synchronizing wheel, a synchronizing belt, a synchronizing gear, and a transfer gear in accordance with an embodiment of the present application;

fig. 5 is a partially enlarged schematic view of a portion B in fig. 4.

Reference numerals: 1. a support frame; 11. mounting a plate; 111. a first abutment roller; 112. a lifting plate; 1121. a guide groove; 12. a connecting plate; 121. a second abutment roller; 13. a guide rail; 14. a slide rail; 2. a conveyor belt; 3. a wire cutting assembly; 31. a wire rope; 32. a controller; 4. a transmission assembly; 41. a winding wheel; 42. a hauling rope; 51. a first motor; 52. a synchronization lever; 61. a second motor; 62. a first synchronizing wheel; 63. a second synchronizing wheel; 64. a synchronous belt; 65. a synchronizing gear; 66. a transfer gear; 7. a driving cylinder; 8. and a cushion rubber pad.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses sponge wire cutting device. Referring to fig. 1, the sponge line cutting device comprises a support frame 1 and a conveyor belt 2, wherein the support frame 1 is in a 'Jiong' shape, a horizontal part of the support frame 1 is positioned right above the conveyor belt 2, and two vertical parts of the support frame 1 are respectively positioned at two sides of the conveyor belt 2.

Referring to fig. 1 and 2, the support frame 1 is slidably connected to a wire cutting assembly 3 located above the conveyor belt 2, the horizontal portion of the support frame 1 is connected to two horizontally arranged slide rails 14 by screws, the wire cutting assembly 3 includes a wire rope 31 and a controller 32, the wire rope 31 rotates around the central axis thereof, the controller 32 is used for driving the wire rope 31 to rotate, the controller 32 is slidably connected to the slide rails 14 along the length direction of the slide rails 14, and the controller 32 is driven by a belt. The conveyor belt 2 comprises two synchronously moving conveyor sections between which there is a cutting slot for the movement of the wire rope 31. By placing the sponge above the conveyor belt 2, the sponge moves along with the conveyor belt 2, the sponge gradually approaches and passes through the steel wire rope 31 rotating at a high speed, so that the sponge cutting process is completed, and the cutting angle and the cutting size can be adjusted by sliding the controller 32 along the slide rail 14.

Referring to fig. 1 and 2, in order to limit the sponge from deviating, the support frame 1 is connected with mounting plates 11 on both sides of the conveyor belt 2 in a lifting manner, and the mounting plates 11 slide along the vertical direction. The mounting plate 11 has a rectangular parallelepiped shape and is arranged in the vertical direction, and in other embodiments, the mounting plate 11 may have a disk shape, a trapezoidal shape, or the like. Two mounting panels 11 are connected with a plurality of first butt rollers 111 that are used for pressing the sponge top jointly in a rotating manner, and first butt roller 111 arranges along the horizontal direction and is perpendicular to sponge direction of delivery around its central axis, and first butt roller 111 rotates around its central axis. The two sides of the support frame 1 on the conveying belt 2 are connected with connecting plates 12 in a sliding mode, the sliding direction of the connecting plates 12 is the horizontal direction and perpendicular to the conveying direction of the sponge, the connecting plates 12 are cuboid-shaped and are arranged in the vertical direction, and the mounting plates 11 can be in shapes of discs, trapezoids and the like in other embodiments;

each of the connection plates 12 is rotatably connected with a plurality of second abutment rollers 121 for pressing the sponge side wall, the second abutment rollers 121 being arranged in the vertical direction, the second abutment rollers 121 rotating about the central axis thereof. The first abutting roller 111 and the second abutting roller 121 abut against the top and the side wall of the sponge respectively, so that the sponge can only move along with the conveying belt 2, and the deviation of the sponge along other directions is limited, meanwhile, the vertical distance between the first abutting roller 111 and the conveying belt 2 can be adjusted, and the horizontal distance between the second abutting rollers 121 on two sides can be adjusted, so that the deviation of the sponges with different sizes can be limited. And the periphery wall of first butt roller 111 all overlaps with the periphery wall of second butt roller 121 and is equipped with rubber buffer pad 8, can reduce the impaired risk of sponge.

Referring to fig. 2 and 3, in order to drive the mounting plate 11 to ascend and descend along the vertical direction, the support frame 1 is provided with transmission assemblies 4 for driving the mounting plate 11 to ascend and descend on both sides of the conveyor belt 2, each transmission assembly 4 includes a winding wheel 41 and a traction rope 42 which are rotatably connected to the top of the support frame 1, the winding wheel 41 is coaxially welded with a horizontally arranged rotating shaft, and the rotating shaft is rotatably connected to the top of the support frame 1 around the central axis thereof. One end of the traction rope 42 is fixed on the winding wheel 41, and the other end is fixed on one side of the mounting plate 11 far away from the conveying belt 2. The vertical spacing between the first abutment roller 111 and the conveyor belt 2 is adjusted by winding or unwinding the traction rope 42 by rotating the winding wheel 41 so that the mounting plate 11 is spaced apart from or close to the conveyor belt 2 in the vertical direction.

Referring to fig. 2 and 3, in order to stably lift the mounting plate 11, guide rails 13 are fixedly connected to both sides of the conveyor belt 2 of the support frame 1, the guide rails 13 are arranged along the vertical direction, and the cross section of each guide rail 13 is i-shaped. The common fixedly connected with lifter plate 112 of two mounting panels 11, lifter plate 112 are the cuboid shape, and the guide way 1121 with the guide rail 13 adaptation that slides is all seted up at the both ends of lifter plate 112, and the notch of guide way 1121 sets up towards support frame 1 and both ends are open, and the guide way 1121 inner wall is the T style of calligraphy. The structural design enables the mounting plate 11 to slide only along the vertical direction, so that the risk of inclination of the mounting plate 11 is reduced;

the top of the support frame 1 is fixedly provided with a first motor 51, and the first motor 51 is connected with the support frame 1 through a bolt. An output shaft of the first motor 51 is coaxially fixed with any winding wheel 41, and the output shaft of the first motor 51 is coaxially welded with any rotating shaft. A synchronizing rod 52 is coaxially fixed between the two winding wheels 41, and two ends of the synchronizing rod 52 are respectively coaxially welded to the two rotating shafts. Therefore, the first motor 51 drives the winding wheels 41 on the two sides to synchronously rotate, so that the mounting plates 11 on the two sides synchronously lift, and the risk of inclination of the first abutting roller 111 is reduced.

Referring to fig. 4 and 5, in order to drive the first abutment roller 111 to rotate, the second motor 61 is fixedly mounted on any one of the mounting plates 11, and the second motor 61 is connected with the mounting plate 11 through a bolt. A first synchronizing wheel 62 is coaxially fixed to an output shaft of the second motor 61, and the output shaft of the second motor 61 is in interference fit with the first synchronizing wheel 62. The second synchronizing wheel 63 is coaxially fixed to the first abutment roller 111 close to the second motor 61, and the second synchronizing wheel 63 is in interference fit with the first abutment roller 111. Be provided with hold-in range 64 between first synchronizing wheel 62 and the second synchronizing wheel 63, a plurality of first butt rollers 111 all coaxial fixation have synchronizing gear 65, the mounting panel 11 that is close to second motor 61 rotates and is connected with a plurality of transmission gears 66, transmission gear 66 and synchronizing gear 65 along the length direction staggered arrangement of mounting panel 11, and synchronizing gear 65 meshes with adjacent transmission gear 66, the inside recess of having seted up of mounting panel 11, transmission gear 66 all is located the recess with synchronizing gear 65. Order about first synchronizing wheel 62 through second motor 61 and rotate, and then make second synchronizing wheel 63 and arbitrary first butt roller 111 synchronous rotation through hold-in range 64 to make whole first butt roller 111 synchronous rotation through intermeshing's synchronizing gear 65, make to be rolling friction between first butt roller 111 and the sponge, and can reduce the relative speed between first butt roller 111 and the sponge.

Referring to fig. 1 and 2, in order to order about the connecting plate 12 to slide, the supporting frame 1 is provided with the driving assembly for ordering about the connecting plate 12 to slide on both sides of the conveying belt 2, the driving assembly comprises a plurality of driving cylinders 7 fixed on one side of the supporting frame 1 close to the conveying belt 2, the driving cylinders 7 are fixed with the supporting frame 1 through bolts, and piston rods of the driving cylinders 7 are arranged along the horizontal direction. And the piston rods of the two driving cylinders 7 are fixed on one side of the connecting plate 12 close to the support frame 1, and the connection mode of the piston rods of the driving cylinders 7 and the connecting plate 12 can be bolt connection or welding. By the piston movement of the piston rod of the driving cylinder 7 in the horizontal direction, the two connecting plates 12 are made to approach or separate from each other, and the horizontal interval between the second abutment rollers 121 on both sides is adjusted.

The implementation principle of the sponge wire cutting device in the embodiment of the application is as follows: before cutting sponge, the first motor 51 and the synchronizing rod 52 drive the two winding wheels 41 to rotate around the rotating shaft and wind or release the traction rope 42, the lifting plate 112 slides along the length direction of the guide rail 13 through the guide groove 1121 to drive the mounting plate 11 to be far away from or close to the conveying belt 2, and the vertical distance between the first abutting roller 111 and the conveying belt 2 is adjusted until the vertical distance is matched with the height of the sponge to be cut; driving the two connecting plates 12 to be close to or far away from each other through the driving cylinder 7, and adjusting the horizontal distance between the first abutting rollers 111 on the two sides until the horizontal distance is matched with the width of the sponge to be cut;

when cutting off the processing to the sponge, first butt roller 111 butt in the top of sponge, second butt roller 121 butt in the both sides of sponge, make the sponge only can be along with conveyer belt 2 removal, and restrict the sponge and remove along other directions, thereby realize the effect of restriction sponge skew, the friction between first butt roller 111 and second butt roller 121 and the sponge is the rotational friction, rotational friction is less, second motor 61 orders about first synchronizing wheel 62 to rotate simultaneously, and drive second synchronizing wheel 63 and arbitrary first butt roller 111 through hold-in range 64 and rotate, rethread a plurality of synchronizing gear 65 make whole first butt rollers 111 rotate, reduce the relative speed between first butt roller 111 and the sponge, be favorable to reducing the friction between first butt roller 111 and the sponge, further restrict the sponge skew.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. The utility model provides a sponge wire-electrode cutting device which characterized in that: comprises a support frame (1) and a conveying belt (2), the support frame (1) is connected with a linear cutting component (3) which is positioned above the conveying belt (2) in a sliding way, the supporting frame (1) is connected with mounting plates (11) on two sides of the conveying belt (2) in a lifting way, the supporting frame (1) is provided with transmission components (4) used for driving the mounting plates (11) to ascend and descend on two sides of the conveying belt (2), the two mounting plates (11) are jointly and rotatably connected with a plurality of first abutting rollers (111) used for pressing the tops of the sponges, the supporting frame (1) is connected with connecting plates (12) on two sides of the conveying belt (2) in a sliding manner, support frame (1) in the both sides of conveyer belt (2) all are provided with and are used for ordering about the drive assembly that connecting plate (12) slided, every connecting plate (12) all rotate and are connected with a plurality of second butt rollers (121) that are used for pressing the sponge lateral wall.

2. The sponge wire-cutting device of claim 1, wherein: the transmission assembly (4) comprises a winding wheel (41) and a traction rope (42) which are rotatably connected to the top of the support frame (1), one end of the traction rope (42) is fixed to the winding wheel (41), and the other end of the traction rope is fixed to one side, far away from the conveying belt (2), of the mounting plate (11).

3. The sponge wire-cutting device of claim 2, wherein: the support frame (1) in equal fixedly connected with guide rail (13), two in the both sides of conveyer belt (2) the common fixedly connected with lifter plate (112) of mounting panel (11), both ends of lifter plate (112) all seted up with guide way (1121) of guide rail (13) adaptation that slides.

4. The sponge wire-cutting device of claim 2, wherein: the top of support frame (1) fixed mounting has first motor (51), the output shaft of first motor (51) with arbitrary wind-up pulley (41) coaxial fixed, two coaxial fixed synchronizing bar (52) between wind-up pulley (41).

5. The sponge wire-cutting device according to any one of claims 1 to 4, wherein: arbitrary mounting panel (11) fixed mounting has second motor (61), the output shaft coaxial fixation of second motor (61) has first synchronizing wheel (62), is close to second motor (61) first butt roller (111) coaxial fixation has second synchronizing wheel (63), first synchronizing wheel (62) with be provided with hold-in range (64) between second synchronizing wheel (63).

6. The sponge wire-cutting device of claim 5, wherein: a plurality of first butt roller (111) all is coaxial fixed with synchronizing gear (65), is close to second motor (61) mounting panel (11) rotate and are connected with a plurality of transmission gear (66), transmission gear (66) with synchronizing gear (65) are followed the length direction staggered arrangement of mounting panel (11), just synchronizing gear (65) with adjacent transmission gear (66) mesh.

7. The sponge wire-cutting device according to any one of claims 1 to 4, wherein: the driving assembly comprises a plurality of driving cylinders (7) which are fixed on the supporting frame (1) and close to one side of the conveying belt (2), and piston rods of the two driving cylinders (7) are fixed on one side of the connecting plate (12) close to the supporting frame (1).

8. The sponge wire-cutting device of claim 1, wherein: the peripheral wall of first butt roller (111) with the peripheral wall of second butt roller (121) all overlaps and is equipped with rubber cushion pad (8).

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