CN214441435U

CN214441435U - Continuous stepping type ultrasonic cleaning equipment

Info

Publication number: CN214441435U
Application number: CN202120229598.7U
Authority: CN
Inventors: 匡凯旋; 潘建平; 杨阳
Original assignee: Wuxi Aohuan Intelligent Technology Co ltd
Current assignee: Wuxi Aohuan Intelligent Technology Co ltd
Priority date: 2021-01-27
Filing date: 2021-01-27
Publication date: 2021-10-22
Anticipated expiration: 2031-01-27

Abstract

The utility model relates to a continuous marching type ultrasonic cleaning equipment, including organism and material frame, the inner chamber mid-mounting of organism has and runs through the rollgang of organism, the rollgang is used for carrying the material frame, the conveying chain is installed to the both sides of rollgang, evenly install the locating rack on the conveying chain, the locating rack is used for fixing the material frame, the drive is installed to the inner chamber bottom of organism the transmission of conveying chain reciprocating motion, ultrasonic cleaning room, rinsing room, spray room and the room of weathering are installed from the right side left side in proper order at the inner chamber top of organism. The utility model discloses a continuous type washs the work efficiency who improves cleaning workpiece, to the washing of assembly line part, improves washing workman's labor environment, improves cleaning quality, has important meaning.

Description

Continuous stepping type ultrasonic cleaning equipment

Technical Field

The utility model relates to an industrial cleaning machine technical field especially relates to a continuous marching type ultrasonic cleaning equipment.

Background

The ultrasonic cleaning technology is to use the cavitation of ultrasonic waves to impact and strip the dirt on the surface of an object so as to achieve the purpose of cleaning. It has the characteristics of high cleaning cleanliness, high cleaning speed and the like. Especially for blind holes and various geometric objects, the cleaning effect which cannot be achieved by other cleaning means is unique.

The existing ultrasonic cleaning machine is required to be independently conveyed to a rinsing tank, a spray chamber and a blow-drying chamber after being cleaned by adopting an immersion type ultrasonic cleaning station, and is easily influenced by the outside in the operation process of each station, so that the labor force of workers is large, and the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a continuous marching type ultrasonic cleaning equipment to solve the problem that meets among the above-mentioned background art.

In order to achieve the above purpose, the technical scheme of the utility model is as follows:

the utility model provides a continuous marching type ultrasonic cleaning equipment, includes organism and material frame, the inner chamber mid-mounting of organism has and runs through the rollgang of organism, the rollgang is used for carrying the material frame, the conveying chain is installed to the both sides of rollgang, evenly install the locating rack on the conveying chain, the locating rack is used for fixing the material frame, the drive is installed to the inner chamber bottom of organism the transmission of conveying chain reciprocating motion, ultrasonic cleaning room, rinsing room, spray room and the room of weathering are installed from the right side left side in proper order in the inner chamber top of organism.

In the above scheme, the inner chamber bottom of organism is close to the washing tank is installed to one side of ultrasonic cleaning room, the top of ultrasonic cleaning room is installed and is driven actuating cylinder, the inside of ultrasonic cleaning room is equipped with the crane, the telescopic link that drives actuating cylinder and the top fixed connection of crane, the crane is installed directly over the washing tank.

In the above scheme, the gyro wheel is installed in the outside of crane, the internally mounted of washing tank with gyro wheel matched with vertical track.

In the scheme, the top of the inner cavity of the machine body is also provided with a drying chamber, and the drying chamber is connected with an output port of the blow-drying chamber.

In the scheme, the movable doors are respectively arranged between two adjacent chambers of the ultrasonic cleaning chamber, the rinsing chamber, the spraying chamber, the drying chamber and the drying chamber, and the top of the machine body is provided with the lifting cylinder for driving the movable doors to open.

Compared with the prior art, the beneficial effects of the utility model are that: an ultrasonic cleaning chamber, a rinsing chamber, a spraying chamber and a blow-drying chamber are sequentially arranged at the top of the inner cavity of the machine body from right to left, and the ultrasonic cleaning chamber is used for carrying out ultrasonic cleaning on workpiece products placed in the material frame; the rinsing chamber is used for rinsing the workpiece products placed in the material frame; the spray chamber is used for carrying out final spraying on the workpiece products placed in the material frame to remove the aqueous solution during rinsing; the blow-drying chamber is used for blow-drying the workpiece products placed in the material frame. And a drying chamber is also arranged at the top of the inner cavity of the machine body and connected with an output port of the blow-drying chamber. Therefore, after the workpieces conveyed from the drying chamber through the conveying chain enter the drying chamber, residual moisture is removed through compressed hot air. The continuous cleaning device has the advantages that the work efficiency of cleaning workpieces is improved through continuous cleaning, the labor environment of cleaning workers is improved for cleaning assembly line parts, and the cleaning quality is improved, so that the continuous cleaning device has important significance.

Drawings

The disclosure of the present invention is explained with reference to the drawings. It is to be understood that the drawings are designed solely for the purposes of illustration and not as a definition of the limits of the invention. In the drawings, like reference numerals are used to refer to like parts. Wherein:

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic top view of the present invention;

fig. 4 is a schematic structural view of the lifting frame in the utility model;

fig. 5 is a schematic view of the installation structure of the middle material frame on the conveying chain of the present invention;

reference numbers in the figures: 1-body; 11-a transmission; 12-a cleaning tank; 13-a lift cylinder; 14-rollgang; 15-a conveyor chain; 16-a positioning frame; 17-a movable door; 2-ultrasonic cleaning chamber; 21-a driving cylinder; 22-a lifting frame; 23-a telescopic rod; 24-a roller; 3-a rinsing chamber; 4-a spray chamber; 5-a blow-drying chamber; 6-a drying chamber; 7-material frame.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the invention only in a schematic way, and therefore they show only the relevant components of the invention.

According to the technical scheme of the utility model, under the essential spirit of the utility model, general technical personnel in this field can propose the multiple structural style and the realization that can replace each other. Therefore, the following detailed description and the accompanying drawings are merely illustrative of the technical solutions of the present invention, and should not be considered as limiting or restricting the technical solutions of the present invention in their entirety or in any other way.

The technical solution of the present invention will be further described in detail with reference to the accompanying drawings and embodiments.

As shown in fig. 1 to 3, a continuous stepping type ultrasonic cleaning device comprises a machine body 1 and a material frame 7, wherein a conveying roller way 14 penetrating through the machine body 1 is installed in the middle of an inner cavity of the machine body 1, the conveying roller way 14 is used for conveying the material frame 7, and the material frame 7 is used for conveying a product to be cleaned. Referring to fig. 5, conveying chains 15 are installed on two sides of a conveying roller 14, positioning frames 16 are evenly installed on the conveying chains 15, the positioning frames 16 are used for fixing the material frame 7, a transmission device 11 for driving the conveying chains 15 to reciprocate is installed at the bottom of an inner cavity of the machine body 1, the transmission device 11 can be a gear transmission device, a chain wheel driving device or a belt pulley transmission device, and the transmission device 11 mainly drives the conveying chains 15 to convey the material frame 7 on the conveying roller 14.

The conveying adopts step conveying, after the workpieces are manually loaded into the material frame 7, the circulating start button is pressed, the positioning frame 16 on the conveying chain 15 drives the material frame 7 to slide on the conveying roller table 14, the conveying step pitch reaches, the proximity switch sends a signal, the conveying chain 15 stops operating, the material frame 7 is accurately stopped in each process, and the function of each process is completed.

The conveying chains 15 take two as a group, the positioning frames 16 are arranged between the two conveying chains, each group of conveying chains 15 is arranged on one side of the conveying roller way 14, the other side of the conveying roller way 14 is further provided with a group of conveying chains 15, the positioning frames 16 are also arranged on one group of conveying chains 15, and the two positioning frames 16 correspond to each other one by one, so that the material frame 7 can be conveniently and stably conveyed. The four included angles of the material frame 7 are generally fixed through a positioning frame 16.

An ultrasonic cleaning chamber 2, a rinsing chamber 3, a spraying chamber 4 and a blow-drying chamber 5 are sequentially arranged at the top of an inner cavity of the machine body 1 from right to left, and the ultrasonic cleaning chamber 2 is used for carrying out ultrasonic cleaning on a workpiece product placed in a material frame 7; the rinsing chamber 3 is used for rinsing the workpiece products placed in the material frame 7; the spray chamber 4 is used for carrying out final spraying on the workpiece products placed in the material frame 7 to remove the aqueous solution during rinsing; the blow-drying chamber 5 is used for carrying out blow-drying treatment on the workpiece products placed in the material frame 7. The continuous cleaning device has the advantages that the work efficiency of cleaning workpieces is improved through continuous cleaning, the labor environment of cleaning workers is improved for cleaning assembly line parts, and the cleaning quality is improved, so that the continuous cleaning device has important significance.

Preferably, a drying chamber 6 is further arranged at the top of the inner cavity of the machine body 1, and the drying chamber 6 is connected with an output port of the blow-drying chamber 5. After the workpieces conveyed from the drying chamber 5 through the conveying chain 15 enter the drying chamber 6, residual moisture is removed through compressed hot air, and the inner surface and the outer surface of the cleaned parts are dried.

Ultrasonic cleaning room 2, rinsing room 3, spray room 4, dry blowing room 5, be equipped with dodge gate 17 between two adjacent cavities of drying chamber 6 respectively, the top of organism 1 is equipped with the promotion cylinder 13 that drive dodge gate 17 opened, no matter the work piece product is in ultrasonic cleaning, the rinsing, spray or dry, through closing the work that dodge gate 17 in the corresponding cavity isolated each cavity, make it can not cause the interference, conveying chain 15 is in pause state in each cavity washs, when the work piece accomplished the cleaning work of corresponding cavity, the telescopic shaft through promoting cylinder 13 mentions dodge gate 17, start conveying chain 15 and continue the operation and transport in the cavity of next process.

Cleaning tank 12 is installed to one side that the inner chamber bottom of organism 1 is close to ultrasonic cleaning room 2, and ultrasonic cleaning room 2's top is installed and is driven actuating cylinder 21, and ultrasonic cleaning room 2's inside is equipped with crane 22, drives actuating cylinder 21's telescopic link 23 and crane 22's top fixed connection, and crane 22 installs directly over cleaning tank 12. The cleaning tank 12 and the lifting frame 22 form an immersion type ultrasonic cleaning station, the lifting frame 22 is lifted up and down or lowered down through the telescopic rod 23 of the driving air cylinder 21, and the material frame 7 entering the lifting frame 22 is immersed in the cleaning tank 12 for ultrasonic cleaning. The crane 22 is made of a stainless steel rectangular pipe, the telescopic rod 23 of the driving cylinder 21 can fix a connecting rod firstly and then fix the connecting rod with the crane 22, and the connecting rod is galvanized after being processed by round steel.

Further, referring to fig. 4, the outside of the lifting frame 22 is provided with a roller 24, and the inside of the cleaning tank 12 is provided with a vertical rail matched with the roller 24, so as to prevent the lifting frame 22 from shaking up and down, and to enable the lifting frame 22 to stably convey the material frame 7 with the workpiece.

Among the above-mentioned scheme, in ultrasonic cleaning room 2, material frame 7 through rollgang 14 carry the back accurate stop in ultrasonic cleaning tank 12's top, crane 22 drives basket 7 and descends to cleaning tank 12 in, and supersonic generator work produces the shock wave, carries out ultrasonic cleaning to the part, and the supersound is patted certainly, and crane 22 drives basket 7 and rises, and conveyor chain 15 moves, promotes basket 7 and gets into next process. In the rinsing chamber 3 and the spray chamber 4, the nozzles are copper spherical adjustable fixed nozzles, the water pump is a vertical multistage pump, and in order to improve the cleaning effect, the upper spray pipe and the lower spray pipe move transversely by adopting the cylinder to perform scanning type cleaning on the parts. In the blow-drying chamber 5, in order to improve the blow-drying effect, the upper spray pipe and the lower spray pipe adopt the cylinder to move transversely, and the parts are dried in a pulse scanning mode. In the drying chamber 6, the drying temperature is controlled by a digital display controller, and the inner surface and the outer surface of the part to be cleaned are dried by drying in the hot air drying chamber.

When the machine works, cleaning liquid is heated to the required temperature, the material frame 7 filled with workpieces is manually placed on the conveying roller way 14 of the feeding fixed platform, the starting button is started, and the material frame 7 is pushed into a room of the machine body 1 by the push rod. The speed reducer in the transmission device 11 rotates to drive the chain in the conveying chain 15 to convey, the push rod conveys the material frame 7 to the ultrasonic cleaning chamber 2, the movable door 17 is closed, and the driving cylinder 21 extends out to sink the material frame 7 into the cleaning tank 12 for ultrasonic cleaning. And when ultrasonic cleaning is carried out, the second material frame 7 is placed into the feeding platform for one-time circulation. When the ultrasonic cleaning time is up, the movable door 17 opens the push rod to push the material frame 7 into the rinsing chamber 3, and the reciprocating spray pipe is driven by the cylinder to perform reciprocating transverse movement, similar to scanning type rinsing. When the rinsing time is up, the movable door 17 opens the push rod to push the material frame 7 into the spray chamber 4, and the reciprocating spray pipe is driven by the cylinder to carry out reciprocating scanning spraying. When the spraying time is up, the movable door 17 opens the push rod to push the material frame 7 into the drying chamber 5, and reciprocating scanning drying is carried out as same as the reciprocating spray pipe. When the drying time is up, the push rod pushes the material frame 7 into the hot air drying chamber 6, and the fixed nozzle performs hot air drying on the outer surface of the workpiece. And finally, discharging, manually moving the material frame 7 down, and performing next cycle operation, wherein the rest operations are automatically completed except for manually placing the workpiece on the material frame 7 on the fixed platform.

The above-mentioned embodiments further explain in detail the objects, technical solutions and advantages of the present invention, and it should be understood that the above-mentioned embodiments are only the embodiments of the present invention, and are not intended to limit the scope of the present invention, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the scope of the present invention.

Claims

1. The utility model provides a continuous marching type ultrasonic cleaning equipment, includes organism (1) and material frame (7), the inner chamber mid-mounting of organism (1) has the rollgang (14) of running through organism (1), rollgang (14) are used for carrying material frame (7), its characterized in that: conveying chain (15) are installed to the both sides of rollgang (14), evenly install locating rack (16) on conveying chain (15), locating rack (16) are used for fixing material frame (7), the drive is installed to the inner chamber bottom of organism (1) conveying chain (15) reciprocating motion's transmission (11), ultrasonic cleaning room (2), rinsing room (3), spray room (4) and weather room (5) are installed from the right side left side in proper order to the inner chamber top of organism (1).

2. A continuous step ultrasonic cleaning apparatus as claimed in claim 1, wherein: inner chamber bottom of organism (1) is close to washing tank (12) are installed to one side of ultrasonic cleaning room (2), the top of ultrasonic cleaning room (2) is installed and is driven actuating cylinder (21), the inside of ultrasonic cleaning room (2) is equipped with crane (22), the top fixed connection of telescopic link (23) and crane (22) that drives actuating cylinder (21), install directly over washing tank (12) crane (22).

3. A continuous step ultrasonic cleaning apparatus as claimed in claim 2, wherein: the outside of crane (22) is installed gyro wheel (24), the internally mounted of washing tank (12) with gyro wheel (24) matched with vertical track.

4. A continuous step ultrasonic cleaning apparatus as claimed in claim 1, wherein: the top of the inner cavity of the machine body (1) is also provided with a drying chamber (6), and the drying chamber (6) is connected with an output port of the blow-drying chamber (5).

5. The continuous step ultrasonic cleaning apparatus according to claim 4, wherein: the ultrasonic cleaning machine is characterized in that a movable door (17) is arranged between two adjacent cavities of the ultrasonic cleaning chamber (2), the rinsing chamber (3), the spraying chamber (4), the blow-drying chamber (5) and the drying chamber (6), and a lifting cylinder (13) for driving the movable door (17) to be opened is arranged at the top of the machine body (1).