CN214437829U - Energy-saving environment-friendly ammonia desulphurization zero-emission system of sulfur recovery device - Google Patents
Energy-saving environment-friendly ammonia desulphurization zero-emission system of sulfur recovery device Download PDFInfo
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- CN214437829U CN214437829U CN202022984144.9U CN202022984144U CN214437829U CN 214437829 U CN214437829 U CN 214437829U CN 202022984144 U CN202022984144 U CN 202022984144U CN 214437829 U CN214437829 U CN 214437829U
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Abstract
The utility model relates to an energy-saving and environment-friendly ammonia desulphurization zero-emission system of a sulfur recovery device. The method comprises the steps of removing a large amount of moisture carried by tail gas, and processing the tail gas into neutral purified water; the ammonia is adopted to absorb sulfur dioxide in the tail gas to generate a high-concentration ammonium sulfate solution, so that the steam consumption is reduced; setting a multi-stage ammonia injection facility to control different process concentrations to guarantee the absorption effect and ensure that the tail gas emission meets the requirements of the national standard special emission limit under various working conditions; the recycled purified water is adopted for cascade washing to realize ultra-clean discharge; the tail gas waste heat is recovered to dry the finished product and eliminate white smoke, so that the energy consumption is reduced and the image of a factory is improved; the ammonium sulfate has large particles and low water content. The utility model discloses no waste liquid discharges in the production process, and no fresh water consumes, and steam consumption is few, and the flue gas volume is little. The utility model discloses a quench and absorption, strip, security personnel absorb and washing, oxidation, evaporation, crystallization, filtration, dry a plurality of processes, but equipment adopts and integrates, realizes that a tower is multi-functional, and equipment volume is few, practices thrift and takes up an area of and invests in.
Description
Technical Field
The utility model relates to a contain sulphur tail gas processing environmental protection technical field, relate to a system that sulphur recovery unit tail gas handled. The method achieves the aim of desulfurization by adopting ammonia absorption, produces the ammonium sulfate as a byproduct with low energy consumption, ensures that the tail gas emission meets the requirements of national standard special emission limit values, does not consume fresh water, does not discharge waste liquid, does not escape ammonia and discharges ultra-clean.
Background
With the development of sulfur-containing crude oil and natural gas resources in the world and the continuous development of coal chemical industry, sulfur recovery becomes an indispensable matched environment-friendly device, but the sulfur recovery device has complex working condition and is just removingBesides normal working conditions, there are various working conditions: the device is started, prevulcanized, shut down, blown sulfur, passivated, by-pass and other working conditions, and short-term raw material fluctuation during normal production, and the difference of the exhaust gas emission concentration under different working conditions is large. In recent years, with the stricter standards for protecting the atmospheric environment in countries around the world, the emission requirements of sulfur recovery devices are also stricter. At present, most domestic areas require that tail gas of an acid gas treatment device must be subjected to special atmospheric emission limitation, namely the emission concentration of sulfur dioxide is less than 100mg/Nm3And (6) executing. In order to ensure the standard emission of tail gas under various working conditions, the original two-stage Claus and amine method tail gas treatment technology cannot meet the requirement of standard emission of all working conditions.
Therefore, chemical absorption technologies such as ammonia absorption, alkali absorption and the like are applied to the sulfur recovery device in a dispute manner, the tail gas of the sulfur recovery device is ensured to be discharged up to the standard through stable acid-alkali neutralization reaction, but a large amount of wastewater containing ammonia and salt is generated after absorption and needs to be treated again. No matter the wastewater is directly discharged from sewage treatment plants, or is filtered, evaporated and crystallized, the processes of by-producing ammonium sulfate and sodium sulfate can generate wastewater discharge, and secondary pollution is caused.
The desulfurization wastewater has great harm to the environment, and the concrete expression is as follows: (1) the desulfurization wastewater contains high-concentration sulfate and can be reduced into S in water environment2-And then the methyl mercury is generated through relevant reactions, so that the survival of aquatic organisms is influenced, and the original ecological function of the water body is changed; (2) the desulfurization wastewater is weakly acidic, can dissolve heavy metals and certain toxic substances, and can have adverse effects on soil and water environment when being directly discharged, for example, selenium entering soil and water can affect human health, and chronic poisoning can be caused when the selenium is accumulated for a long time.
SUMMERY OF THE UTILITY MODEL
The purpose of the utility model can be realized by the following technical scheme:
an energy-saving environment-friendly ammonia desulphurization zero-emission system of a sulfur recovery device comprises a quenching absorption tower and a security absorption washing system;
the quenching absorption tower comprises a tail gas quenching section at the top, a two-stage absorption section at the middle part and a solution storage area at the bottom, the output end of the tail gas from the incineration of the sulfur device is connected with the top of the quenching absorption tower through a tail gas heat exchanger, a separation device is arranged at the bottom of the tail gas quenching section, and the separated liquid is connected with the upper part of the tail gas quenching section through a quenching water air cooler and a quenching water heat exchanger; the bottom of the rapid cooling absorption tower is used for collecting crystallization mother liquor from a mother liquor buffer tank and absorption liquid at the bottom of a security absorption washing system, the bottom of the rapid cooling absorption tower is also provided with an ammonia injection zone and an oxidation zone, and liquid in one ammonia injection zone is connected with a primary absorption section at the lower part of the separation device through a dynamic wave circulating pump; the liquid in the other ammonia injection area is conveyed to a secondary absorption section at the lower part of the primary absorption section by a spray circulating pump, and the ammonium sulfate solution at the bottom of the quenching absorption tower in the oxidation area is conveyed to an oxidation tank by a pump;
and conveying the tail gas absorbed by the secondary absorption section to a security absorption washing system, and conveying absorption liquid of the quenching absorption tower and the security absorption washing system to an ammonium sulfate preparation system.
The utility model discloses among the technical scheme: the separation device is also provided with an output end, the output end is connected with the upper part of the stripping tower through the purified water heat exchanger, the output end at the top of the stripping tower is connected with the top of the quenching absorption tower, the output end at the bottom of the stripping tower is connected with the resin exchange deacidification facility through the purified water heat exchanger, the purified water pump and the resin exchange deacidification facility, and the output end of the resin exchange deacidification facility is conveyed to a security absorption washing system and the pump for cooling for system recycling.
The utility model discloses among the technical scheme: the bottom of the quenching absorption tower is also provided with an oxidation zone, and the oxidation zone is provided with an air distribution pipe. The ammonia injection area is provided with an ammonia gas distribution pipe.
The utility model discloses among the technical scheme: the inner diameter of the tower body where the secondary absorption section is located is larger than that of the tower body where the primary absorption section is located, and the tower body where the primary absorption section is located is sleeved in the inner cavity of the tower body where the secondary absorption section is located.
The utility model discloses among the technical scheme: the gas output end of the secondary absorption section is connected with the lower part of the security absorption washing tower, and the security absorption washing tower is sequentially provided with an absorption layer, a water washing layer and a defoaming layer from bottom to top.
The utility model discloses among the technical scheme: the bottom of the security absorption washing tower is provided with a liquid storage area, and the liquid storage area is divided into a plurality of intervals for storing absorption liquid or washing liquid in each area in the tower.
The utility model discloses among the technical scheme: and conveying the ammonium sulfate absorption liquid after the partial oxidation at the bottom of the quenching absorption tower to an oxidation tank, and conveying the oxidation tank to an ammonium sulfate preparation system.
The utility model discloses among the technical scheme: the ammonium sulfate preparation system comprises a vacuum evaporation system, ammonium sulfate solution output from the oxidation tank is conveyed to the vacuum evaporation system, the output end of the evaporation system is connected with a metering and packaging system through a crystallization tank, a cyclone concentrator, a centrifugal filter, a screw feeder and an amplitude dryer, one end of the amplitude dryer is connected with a fine powder ammonium sulfate storage hopper through an ammonium sulfate storage hopper, the other end of the amplitude dryer is connected with a fine powder ammonium sulfate storage hopper through a cyclone separator, and the output end of the top of the cyclone separator is connected with a tail gas washing tower.
The utility model relates to a method for treating tail gas of a sulfur recovery device and treating ammonium sulfate, which uses ammonia to absorb sulfur dioxide in tail gas to ensure standard discharge under various working conditions and to produce ammonium sulfate as a byproduct. The process comprises quenching and absorption, steam stripping, security absorption and washing, oxidation, evaporation, crystallization, filtration and drying. The detailed implementation mode is as follows:
1. quench and absorption, stripping
The hot tail gas after incineration from the sulfur recovery device exchanges heat with fresh air from an air fan in a tail gas heat exchanger, and the tail gas cooled after waste heat recovery enters the upper part of a quenching absorption tower.
The fresh air is subjected to waste heat recovery and temperature rise through a tail gas heat exchanger, and part of hot air is used as dry air for drying ammonium sulfate; part of the smoke is used as smoke supplementary gas, and the hot air and the purified smoke are mixed and heated and then discharged to the air of a chimney, so that white smoke can be eliminated.
The tail gas entering the upper part of the quenching absorption tower is sprayed by three layers of quenching water in a forward direction, and the gas and the liquid are fully contacted, so that most of water in the tail gas is condensed. And after the separated liquid-phase quenching water is pressurized by a quenching water circulating pump, most of the separated liquid-phase quenching water is cooled by a quenching water air cooler and a quenching water heat exchanger and returns to the top of a quenching absorption tower for recycling, and less of the separated liquid-phase quenching water is heated by a purified water heat exchanger and then is sent to the top of the integrated stripping tower for stripping.
After the tail gas is subjected to quenching gas-liquid separation, the tail gas continuously descends to a two-stage absorption section in the middle of a quenching absorption tower, and the absorption of the tail gas is low-temperature absorption, so that the salt mist generated by high-temperature quenching absorption can be greatly reduced. The solution enters a first-stage absorption, namely a power wave band, and the ammonium sulfate solution delivered by the power wave circulating pump is sprayed in a countercurrent mode to absorb sulfur dioxide in an adiabatic saturated and efficient mode. After the tail gas is discharged from the power wave, the tail gas enters a secondary absorption section, namely, reverse spray absorption: the power wave outer tower body is locally amplified and has the functions of spraying, separating and oxidizing, and tail gas overflows from the bottom of the power wave to the outer tower body, then ascends to the upper part of the outer tower body and enters the absorption washing part from an outlet of the outer tower body. The upper part of the outer tower body is provided with a tower bottom spraying circulating pump for conveying circulating liquid for spraying, and the absorption effect is enhanced through countercurrent absorption; the middle part of the outer tower body is a gas-liquid separation zone, tail gas goes upward, and spray liquid goes downward; the bottom of the tower body is divided into two ammonia injection areas and an oxidation area: the two ammonia injection areas correspond to two-stage absorption respectively so as to ensure the absorption capacity and high efficiency of each circulating liquid, and the area of the area is small, so that the solution absorption capacity can be rapidly adjusted such as emergency ammonia injection and the like, the condition of large system fluctuation can be met, and the absorption efficiency can be ensured; an air distribution pipe is arranged in the oxidation zone and used for oxidizing the ammonium sulfite into ammonium sulfate, and the zone is primary oxidation and has a larger area. The ammonium sulfate solution at the bottom is respectively pumped to the inner spray head and the outer spray head of the dynamic wave for circular spraying to carry out two-stage absorption with different concentrations; the remaining solution is pumped from the ammonium sulphate solution to the oxidation section for secondary oxidation. An ammonia injection facility can also be arranged in front of the pump inlet.
The quenching absorption tower is a three-in-one device: the top is a tail gas quenching section, the middle is a two-stage absorption section, and the bottom is a solution storage area. Has six functions of quenching, absorption, separation, oxidation, ammonia injection and liquid storage.
In a quenching absorption tower, through the absorption of two stages of solutions with different concentrations, particularly power wave bands, the absorption efficiency is as high as 85-95%, the concentration of injected ammonia can be adjusted, the fluctuation resistance is good, and the generation and entrainment of particle salt mist in a gas phase are reduced through low-temperature absorption; most of the sulfur dioxide in the tail gas is absorbed, and the residual sulfur dioxide enters the absorption part along with the tail gas. The first-stage oxidation at the tower bottom is a strong oxidation process, and the oxidation rate is 70-90%.
Considering that the stripping amount is not large, the stripping tower and the reboiler can be integrated, the sulfur-containing wastewater condensed by quenching is stripped by steam to be regenerated into purified water, and the sulfur-containing tail gas at the tower top is returned to the tail gas quenching part for recovery. The purified water is cooled by a purified water heat exchanger, is pumped to a resin exchange deacidification facility by a purified water pump, is regenerated into neutral purified water for supplying water in the machine pump cooling and washing sections, and the redundant part is sent to a factory system circulating water station to be used as supplementary water. A small amount of waste acid water generated by the deacidification facility enters the ammonium sulfate absorption liquid for recycling through washing.
In the integrated stripping tower, all systems recover waste water for stripping regeneration, sulfur dioxide and carbon dioxide are stripped, and purified water is returned to the system for recycling after deacidification.
2. Security absorption and washing
The main equipment of the part is a security absorption tower. Including security absorption and water washing, defoaming and emptying.
Tail gas from the quenching absorption tower enters a security absorption area at the lower part of a security absorption washing tower, the tail gas ascends along the tower and is circularly sprayed in a counter-current manner by dilute ammonium sulfite solution at the bottom of the tower to absorb the residual sulfur dioxide in the tail gas. The absorption liquid is collected to the absorption liquid area at the bottom of the tower by a liquid collecting disc, and is conveyed to the absorption area by a security absorption circulating pump part, and part of the absorption liquid is supplemented as the absorption liquid for quenching absorption.
The flue gas continues to go up to the third-stage washing area, and the washing liquid corresponding to the bottom of the tower is sprayed, washed and replaced in a countercurrent mode, so that liquid drops and particle salt mist in the flue gas are replaced and collected, the formation of aerosol is reduced, the dust content in the flue gas is reduced, and the ultra-clean emission requirement is met. The washing liquid is also collected to the washing liquid area at the bottom of the tower through a liquid collecting disc and is circularly conveyed to the upper part of the tower through a first/second/third-stage washing pump outside the tower, the washing liquid overflows and is communicated from top to bottom, and the concentration of dissolved substances is gradually increased.
After washing, the smoke is defoamed by a demister, mixed with hot air subjected to heat recovery by waste heat of tail gas, heated and discharged from a chimney.
The security protection absorption washing tower is a five-in-one device and comprises the following components from bottom to top: liquid storage area, security absorption area, water washing area, defoaming area and chimney. Wherein, the liquid storage area is divided into four grids, the washing liquid overflows and is communicated from top to bottom, and the concentration of dissolved substances is gradually increased for storing the absorption liquid and the three-level washing liquid in each area in the tower. The absorption area and the washing area are both provided with fillers for better absorption and washing effects.
3. Oxidation by oxygen
The partially oxidized ammonium sulfate solution from the bottom of the quenching absorption tower is conveyed to the oxidation tank A by an ammonium sulfate solution pump to continue the second-step oxidation, so as to ensure that the total oxidation rate is more than 99.6 percent. The bottom of the tank is provided with an air distribution facility, and the oxidation air comes from an oxidation fan outside the tank.
And conveying the oxidized tail gas at the top of the tank to a first-stage water washing section of the absorption tower for washing.
The oxidation tank adopts a low-pressure design, the retention time of a liquid phase of the oxidation tank is ensured to be 0.5-1 hour, an inclined liquid discharge port and a compressed air back-blowing device are designed at the bottom of the tank, and the liquid is periodically and briefly blown and discharged, so that the blockage of ammonium sulfate crystallization is prevented; the spare tank oxidation tank B is arranged, so that the oxidation time can be increased in parallel/series, and the oxidation effect is enhanced.
4. Evaporating, crystallizing, filtering and drying
And (3) feeding the oxidized ammonium sulfate solution to a vacuum evaporation system, concentrating by adopting a vacuum evaporation forced circulation system, and returning the evaporation condensate to the bottom of the security absorption tower to serve as a supplementing liquid.
The concentrated ammonium sulfate solution after evaporation is sent to a crystallization tank AB, and two crystallization tanks are arranged for alternate use. The crystallization tank stays for 1-2 hours. The double-layer stirring paddle is arranged in the tank, rotates at a slow speed, and assists other measures to achieve a micro-stirring effect. And a half pipe jacket is arranged outside the tank for cooling and forced cooling, so that the crystal particles are large, the finished ammonium sulfate is not easy to harden, and the fine powder ammonium sulfate is reduced. And recovering the crystallization mother liquor to a mother liquor buffer tank.
The crystallized material can be directly sent to a centrifuge or be sent to be dense. The crystallized material is sent to a rotational flow thickener AB of a thickener, and is sent to a large-capacity centrifugal filter AB after being thickened. The concentrated and filtered mother liquor is recycled to the mother liquor buffer tank, pumped to the bottom of the quenching absorption tower by the mother liquor buffer tank and injected with ammonia to be used as spraying circulating liquid for recycling.
And conveying the dehydrated ammonium sulfate crystals to an amplitude dryer AB through a screw feeder AB. The hot air of the tail gas waste heat recovery heat of the quenching part is used as a heat source, and the ammonium sulfate particles are dried by adopting amplitude and are fed into an ammonium sulfate storage hopper AB and a metering and packaging system AB for metering and packaging. And (5) passing the dry tail gas through a cyclone separator AB and a fine powder ammonium sulfate storage hopper, and manually packaging.
Pressurizing dry tail gas at the top of the cyclone separator by a dry tail gas fan AB, then sending the pressurized dry tail gas into a tail gas washing tower, washing the tail gas by a primary washing liquid, and sending the generated dilute ammonium sulfate solution to the bottom of a security absorption tower to be used as a circulating absorption supplementary solution; and (4) conveying the tail gas subjected to washing and dust removal to a first-stage water washing section of a security absorption washing tower for washing, and discharging the tail gas after the tail gas is subjected to upper third-stage water washing. The washing water is fully used in cascade, no fresh water is consumed, no ammonia escapes, and the ultra-clean emission of tail gas is ensured.
The utility model has the advantages that:
firstly: the common domestic and foreign desulfurization wastewater treatment method comprises the following steps: coagulation-precipitation method, chemical-microfiltration membrane method, biochemical method, evaporative concentration method, artificial wetland method, zero-valent iron method, fluidized bed method, electric drive membrane method, etc. The utility model discloses combine concentrated method of evaporation and steam stripping method, with the whole recovery cleaning treatment of waste water in the system for ammonium sulfate and purified water, the purified water can regard as system make-up water and mill's cooling cycle water station make-up water.
Secondly, the utility model provides a sulfur recovery unit's energy-concerving and environment-protective type ammonia process desulfurization zero release system and method, low energy consumption by-product ammonium sulfate, tail gas sulfur dioxide emission concentration is less than 20mg/Nm during normal operation3(ii) a And the tail gas emission of the device meets the requirements of various working conditions of the sulfur recovery device for emission, and under the abnormal conditions of working conditions of the device such as start-up, pre-vulcanization, shutdown, sulfur blowing, passivation, by-pass and the like and short-term raw material large-amplitude fluctuation during normal production, an emergency ammonia injection measure is adopted, the absorption efficiency of the absorption liquid is rapidly improved by utilizing large ammonia injection amount and high circulating concentration, so that the tail gas sulfur dioxide emission concentration is less than 100mg/Nm3(ii) a Add integral typeThe steam stripping facility recycles the quenched wastewater, and no fresh water is consumed and no wastewater is discharged; and the equipment adopts integration, and realizes that one tower is multifunctional. The application range is wide, the number of equipment is small, the energy consumption is low, the investment and the occupied area are saved, and the problems of large waste gas amount, waste water discharge and high energy consumption in the prior art are solved.
Drawings
FIG. 1 is a flow diagram of a portion of the tail gas treatment process.
In the figure, 1 is an air blower, 2 is a tail gas heat exchanger, 3 is a quenching absorption tower, 4 is an integral stripping tower, 5 is a power wave circulating pump, 6 is a spray circulating pump, 7 is a security protection absorption circulating pump, 8 is a quenching water circulating pump, 9 is a quenching water air cooler, 10 is a quenching water heat exchanger, 11 is a purified water heat exchanger, 12 is a purified water pump, 13 is a deacidification facility, 14 is a security protection absorption washing tower, 15 is a demister, 16 is a chimney, 17 is an oxidation fan, 18 is an oxidation tank, 19 is a primary washing pump, 20 is a secondary washing pump, 21 is a tertiary washing pump, 22 is an ammonium sulfate solution pump, and 23 is a reboiler.
FIG. 2 is a flow diagram of a portion of the ammonium sulfate treatment.
In the figure, 24 is a vacuum evaporation system, 25 is a crystallization tank, 26 is a concentrated phase delivery pump, 27 is a cyclone thickener, 28 is a centrifugal filter, 29 is a screw feeder, 30 is a mother liquor buffer tank, 31 is a mother liquor buffer tank pump, 32 is an amplitude drier, 33 is a cyclone separator, 34 is a fine powder ammonium sulfate storage hopper, 35 is an ammonium sulfate storage hopper, 36 is a metering packaging system, 37 is a tail gas washing tower, 38 is a dry tail gas fan, and 39 is a washing liquid pump.
Detailed Description
The present invention will be further explained with reference to the following embodiments, but the scope of the present invention is not limited thereto:
referring to fig. 1-2, an energy-saving and environment-friendly ammonia desulfurization zero-emission system of a sulfur recovery device comprises a quenching absorption tower 3 and a security absorption washing system;
the quenching absorption tower 3 comprises a tail gas quenching section at the top, the middle part is a two-stage absorption section, the bottom is a solution storage area, the output end of the tail gas from the incineration of the sulfur device is connected with the top of the quenching absorption tower 3 through a tail gas heat exchanger 2, a separation device is arranged at the bottom of the tail gas quenching section, and the separated liquid is connected with the upper part of the tail gas quenching section through a quenching water-air cooler 9 and a quenching water-heat exchanger 10; the bottom of the quenching absorption tower 3 is used for collecting crystallization mother liquor from a mother liquor buffer tank and absorption liquid at the bottom of a security absorption washing system, and the bottom is also provided with an ammonia injection zone and an oxidation zone; the liquid in one ammonia injection area is connected with a first-stage absorption section at the lower part of the separation device through a dynamic wave circulating pump; the liquid in the other ammonia injection area is conveyed to a secondary absorption section at the lower part of the primary absorption section, and the ammonium sulfate solution in the oxidation area at the bottom of the quenching absorption tower 3 is conveyed to an oxidation tank 18;
the tail gas absorbed by the secondary absorption section is conveyed to a security absorption washing system, and the absorption liquid of the quenching absorption tower 3 and the security absorption washing system is conveyed to an ammonium sulfate preparation system.
The separation device also has an output end, the output end is connected with the upper part of the stripping tower 4 through the purified water heat exchanger 11, the output end at the top of the stripping tower 4 is connected with the top of the quenching absorption tower 3, the output end at the bottom of the stripping tower 4 is connected with the resin exchange deacidification facility 13 through the purified water heat exchanger 11, the purified water pump 12, and the output end of the resin exchange deacidification facility 13 is conveyed to a security absorption washing system.
The bottom of the quenching absorption tower 3 is also provided with an oxidation zone, and the oxidation zone is provided with an air distribution pipe.
The inner diameter of the tower body where the secondary absorption section is located is larger than that of the tower body where the primary absorption section is located, and the tower body where the primary absorption section is located is sleeved in the inner cavity of the tower body where the secondary absorption section is located.
The gas output end of the secondary absorption section is connected with the lower part of the security absorption washing tower 14, and the security absorption washing tower 14 is sequentially provided with an absorption layer, a water washing layer and a foam remover from bottom to top.
The bottom of the security absorption washing tower 14 is provided with a liquid storage area, and the liquid storage area is divided into a plurality of sections for storing absorption liquid or washing liquid in each section in the tower.
The ammonium sulfate absorption liquid after the bottom part of the quenching absorption tower is oxidized is conveyed to an oxidation tank 18, and the oxidation tank 18 is conveyed to an ammonium sulfate preparation system.
The ammonium sulfate preparation system comprises a vacuum evaporation system, ammonium sulfate solution output from the oxidation tank 18 is conveyed to the vacuum evaporation system, the output end of the evaporation system is connected with a metering and packaging system 36 through an ammonium sulfate storage hopper 35, the other end of the evaporation system is connected with a fine powder ammonium sulfate storage hopper 34 through a cyclone separator 33, and the output end of the top of the cyclone separator 33 is connected with a tail gas washing tower 37.
The utility model discloses a sulfur recovery unit tail gas treatment and ammonium sulfate treatment's a method, sulfur dioxide in burning the tail gas is absorbed with the ammonia, makes various operating modes assign the standard and discharges to the by-product ammonium sulfate. The process comprises quenching and absorption, steam stripping, security absorption and washing, oxidation, evaporation, crystallization, filtration and drying. The detailed implementation mode is as follows:
1. quench and absorption, stripping
The burned hot tail gas from the sulfur recovery device is about 300-350 ℃, and the main volume of the tail gas under the normal working condition is as follows: SO (SO)2 0.2676％、O2 3.00013％、CO2：7.05622％、H2O：15.8870％、N2: 73.1608%, i.e. tail gas SO under normal operating conditions2Concentration 7645mg/Nm3SO under by-Pass working condition2The concentration can be as high as 22000mg/Nm3(ii) a Exchanging heat with fresh air from an air fan 1 in a tail gas heat exchanger 2, and enabling the tail gas cooled after waste heat recovery to enter the upper part of a quenching absorption tower 3 at the temperature of 220-300 ℃.
Carrying out waste heat recovery on fresh air through a tail gas heat exchanger 2, heating to 120-250 ℃, and using partial hot air as dry air for drying ammonium sulfate; and part of the smoke is used as smoke supplementary gas, and the hot air and the purified smoke are mixed and heated up and then discharged from a chimney 16 at 110-150 ℃ so as to eliminate white smoke.
The tail gas entering the upper part of the quenching absorption tower 3 is sprayed by three layers of quenching water in a forward direction, and the gas and the liquid are fully contacted, so that 96-98% of moisture in the tail gas is condensed. After the separated liquid-phase quenching water is pressurized by a quenching water circulating pump 8, 75-90% of the separated liquid-phase quenching water is cooled to 30-40 ℃ by a quenching water air cooler 9 and a quenching water heat exchanger 10 and returns to the top of the quenching absorption tower 3 for recycling, and the rest part of the separated liquid-phase quenching water is heated to 95 ℃ by a purified water heat exchanger 11 and is sent to the top of the integrated stripping tower 4 for stripping.
After the tail gas is subjected to quenching gas-liquid separation, the tail gas continuously descends to a two-stage absorption section in the middle of a quenching absorption tower 3, the absorption of the tail gas is low-temperature absorption at 35-50 ℃, and the amount of the micro-particle salt mist generated by high-temperature quenching absorption can be greatly reduced. The solution enters a first-stage absorption, namely a power wave band, and the ammonium sulfate solution conveyed by the power wave circulating pump 5 is sprayed in a countercurrent mode to absorb sulfur dioxide in an adiabatic saturated and efficient mode. After the tail gas is discharged from the power wave, the tail gas enters a secondary absorption section, namely, reverse spray absorption: the power wave outer tower body is locally amplified and has the functions of spraying, separating and oxidizing, and tail gas overflows from the bottom of the power wave to the outer tower body, then ascends to the upper part of the outer tower body and enters the absorption washing part from an outlet of the outer tower body. A tower bottom spraying circulating pump 6 is arranged at the upper part of the outer tower body to convey circulating liquid for spraying, countercurrent absorption is carried out, and the absorption effect is enhanced; the middle part of the outer tower body is a gas-liquid separation zone, tail gas goes upward, and spray liquid goes downward; the bottom of the tower body is divided into two ammonia injection areas and an oxidation area: two absorption liquids with different ammonia concentrations can be formed in different areas, and ammonia is uniformly distributed in an ammonia injection area by arranging an ammonia injection facility so as to ensure the absorption capacity and high efficiency of each circulation liquid; the ammonia injection amount is small during normal production, and the low-concentration absorption liquid can run up to the standard; when the fluctuation of the sulfur dioxide concentration is large under other working conditions, a large amount of ammonia is injected, the area of the area is small, and the rapid adjustment of the solution absorption capacity such as emergency ammonia injection is facilitated, so that the large fluctuation condition of the system is responded, and the absorption efficiency is ensured. An air distribution pipe is arranged in the oxidation zone and used for oxidizing ammonium sulfite into ammonium sulfate, and the zone is primary oxidation and has a larger area. The ammonium sulfate solution at the bottom is respectively pumped to the inner spray head and the outer spray head of the dynamic wave for circular spraying to carry out two-stage absorption with different concentrations; the remaining solution was pumped from the 23 ammonium sulfate solution to the oxidation section for secondary oxidation. An ammonia injection facility can also be arranged in front of the pump inlet.
The quenching absorption tower 3 is a three-in-one device: the top is a tail gas quenching section, the middle is a two-stage absorption section, and the bottom is a solution storage area. Has six functions of quenching, absorption, separation, oxidation, ammonia injection and liquid storage.
In the quenching absorption tower 3, through the absorption of two stages of solutions with different concentrations, particularly power wave bands, the absorption efficiency is as high as 85-95%, the concentration of injected ammonia can be adjusted, the fluctuation resistance is good, and the generation and entrainment of particle salt mist in a gas phase are reduced through low-temperature absorption; most of the sulfur dioxide in the tail gas is absorbed, and the residual sulfur dioxide enters the absorption part along with the tail gas. The first-stage oxidation at the tower bottom is a strong oxidation process, and the oxidation rate is 70-90%.
Considering that the stripping amount is not large, the stripping tower and the reboiler are integrated, the sulfur-containing wastewater condensed by quenching is stripped by steam to be regenerated into purified water, and the sulfur-containing tail gas at the tower top is returned to the tail gas quenching part for recovery. The purified water is cooled to normal temperature by the purified water heat exchanger 11, is sent to the resin exchange deacidification facility 13 by the purified water pump 12, is regenerated into neutral purified water for water supplement in the cooling and washing sections of the machine pump in the device, and the redundant part is sent to the circulating water station of the factory system to be used as make-up water. A small amount of waste acid water generated by the deacidification facility enters the ammonium sulfate absorption liquid for recycling through washing.
In the integrated stripping tower 4, all systems recover waste water for stripping regeneration, sulfur dioxide and carbon dioxide are stripped, and purified water is returned to the system for recycling after deacidification.
2. Security absorption and washing
The main equipment of the part is a security absorption tower. Including security absorption and water washing, defoaming and emptying.
Tail gas from the quenching absorption tower 3 enters a security absorption area at the lower part of a security absorption washing tower 14, the tail gas ascends along the tower and is circularly sprayed in a counter-current manner by dilute ammonium sulfite solution at the bottom of the tower to absorb the residual sulfur dioxide in the tail gas. The absorption liquid is collected to the absorption liquid area at the bottom of the tower by a liquid collecting tray, and is partially conveyed to the absorption area by a security absorption circulating pump 7, and part of the absorption liquid is supplemented as the absorption liquid for quenching absorption.
The flue gas continues to go up to the third-stage washing area, and the washing liquid corresponding to the bottom of the tower is sprayed, washed and replaced in a countercurrent mode, so that liquid drops and particle salt mist in the flue gas are replaced and collected, the formation of aerosol is reduced, the dust content in the flue gas is reduced, and the ultra-clean emission requirement is met. The washing liquid is also collected to the washing liquid area at the bottom of the tower through a liquid collecting disc and is circularly conveyed to the upper part of the tower through a first/second/third-stage washing pump outside the tower, the washing liquid overflows and is communicated from top to bottom, and the concentration of dissolved substances is gradually increased.
After washing, the smoke is defoamed by a demister 15, mixed with hot air which is subjected to heat recovery by waste heat of tail gas, heated to 110-150 ℃ and then enters a chimney 16 to be discharged.
The security absorption washing tower 14 is a five-in-one device, which is respectively from bottom to top: liquid storage area, security absorption area, water washing area, defoaming area and chimney. Wherein, the liquid storage area is divided into four grids, the washing liquid overflows and is communicated from top to bottom, and the concentration of dissolved substances is gradually increased for storing the absorption liquid and the three-level washing liquid in each area in the tower. The absorption area and the washing area are both provided with fillers for better absorption and washing effects.
3. Oxidation by oxygen
The partially oxidized ammonium sulfate solution from the bottom of the quench absorption tower is transferred by an ammonium sulfate solution pump 7 to an oxidation tank 18 to continue the second oxidation to ensure that the total oxidation rate is greater than 99.6%. The bottom of the tank is provided with an air distribution facility, and the oxidation air comes from an oxidation fan 17 outside the tank.
And conveying the oxidized tail gas at the top of the tank to a first-stage water washing section of the absorption tower for washing.
The oxidation tank adopts a low-pressure design, the retention time of a liquid phase of the oxidation tank is ensured to be 0.5-1 hour, an inclined liquid discharge port and a compressed air back-blowing device are designed at the bottom of the tank, and the liquid is periodically and briefly blown and discharged, so that the blockage of ammonium sulfate crystallization is prevented; the oxidation tank 18 is arranged, so that the oxidation time can be increased in parallel/series, and the oxidation effect is enhanced.
4. Evaporating, crystallizing, filtering and drying
The oxidized ammonium sulfate solution is sent to a vacuum evaporation system 24, a vacuum evaporation forced circulation system is adopted for concentration, and the evaporation condensate returns to the bottom of the security absorption tower to be used as a supplement liquid.
The concentrated ammonium sulfate solution after evaporation is sent to a crystallization tank 25, and two ammonium sulfate solutions are arranged for alternate use. The crystallization tank stays for 1-2 hours. The double-layer stirring paddle is arranged in the tank, rotates at a slow speed, and assists other measures to achieve a micro-stirring effect. And a half pipe jacket is arranged outside the tank for cooling and forced cooling, so that the crystal particles are large, the finished ammonium sulfate is not easy to harden, and the fine powder ammonium sulfate is reduced. The mother liquid for crystallization is recovered in the mother liquid buffer tank 30.
The crystallized material can be directly sent to a centrifuge or be sent to be dense. The crystallized material is sent to a rotational flow thickener 27 of the thickener, and is sent to a large-capacity centrifugal filter 28 after being thickened. The concentrated and filtered mother liquor is recycled to the mother liquor buffer tank 30, and is sent to the bottom of the quenching absorption tower 3 by the mother liquor buffer tank pump 31 to be used as spraying circulating liquid after ammonia injection for recycling.
The ammonium sulfate crystals after dehydration are conveyed to an amplitude dryer 32 through a screw feeder 29. The hot air of the tail gas waste heat recovery heat of the quenching part is used as a heat source, and the ammonium sulfate particles which are dried by vibration amplitude are fed into an ammonium sulfate storage hopper 35 and a metering and packaging system 36 for metering and packaging. The dried tail gas passes through a cyclone separator 33 and a fine powder ammonium sulfate storage hopper 34 and is manually packaged.
The dry tail gas at the top of the cyclone separator 33 is pressurized by a dry tail gas fan 38 and then sent to a tail gas washing tower 37, and is washed by a primary washing liquid, and the generated dilute ammonium sulfate solution is sent to the bottom of a security absorption tower to be used as a circulating absorption supplementary liquid; the tail gas after washing and dust removal is sent to a first-stage water washing section of a security absorption washing tower 14 for washing, and then is discharged after the upper third-stage water washing. The washing water is fully used in cascade, no fresh water is consumed, no ammonia escapes, and the ultra-clean emission of tail gas is ensured.
The utility model provides an energy-concerving and environment-protective type ammonia process desulfurization zero release system and method of sulphur recovery unit, low energy consumption by-product ammonium sulfate, tail gas sulfur dioxide emission concentration is less than 20mg Nm during normal operation3(ii) a And the tail gas emission of the device meets the emission of various working conditions of the sulfur recovery device, and the tail gas sulfur dioxide emission concentration is less than 100mg/Nm under the abnormal conditions of working conditions of the device such as start-up, prevulcanization, shutdown, sulfur blowing, passivation, by-pass and the like and short-term raw material large-amplitude fluctuation during normal production3(ii) a The regenerated quenching wastewater is recycled, fresh water is not consumed, and 8-10 t/h purified water is provided for recycling by taking an 8-ten-thousand-ton/year sulfur device as an example; the mother liquor, the evaporative condensate and the washing liquid of the ammonium sulfate treatment part return to the absorption part for recycling, and no waste water is discharged; wide application range and SO treatment2The concentration range is about 500-30000 mg/Nm3(ii) a And the equipment adopts integration, realizes that one tower is multifunctional, and the integration is multifunctionalThe cooling tower and the absorption tower are combined with two-stage absorption and one-stage oxidation tank, 4 absorption circulation tanks and other equipment and pipelines, so that at least 7 equipment are effectively reduced, and the occupied area is saved by about 60m2The investment is reduced by about 120 ten thousand yuan; the tail gas heat source is effectively utilized, and the energy consumption is reduced by 1900 kW; effectively solves the problems of large smoke volume, waste water discharge and high energy consumption in the prior art.
Claims (8)
1. The utility model provides a sulfur recovery unit's energy-concerving and environment-protective type ammonia process desulfurization zero discharge system which characterized in that: the system comprises a quenching absorption tower (3) and a security absorption washing system;
the quenching absorption tower (3) comprises a tail gas quenching section at the top, the middle part is a two-stage absorption section, the bottom is a solution storage area, the output end of the tail gas from the incineration of the sulfur device is connected with the top of the quenching absorption tower (3) through a tail gas heat exchanger (2), a separation device is arranged at the bottom of the tail gas quenching section, and the separated liquid is connected with the upper part of the tail gas quenching section through a quenching water-air cooler (9) and a quenching water heat exchanger (10); the two-stage absorption at the middle part is respectively primary dynamic wave absorption and secondary reverse spraying absorption; the bottom of the quenching absorption tower (3) collects the crystallization mother liquor from the mother liquor buffer tank and the absorption liquid at the bottom of the security absorption washing system; the bottom of the quenching absorption tower (3) is also provided with two ammonia injection zones and a plurality of oxidation zones, and the liquid in one ammonia injection zone is connected with the primary absorption section at the lower part of the separation device through a dynamic wave circulating pump; the liquid in the other ammonia injection area is conveyed to a secondary absorption section at the lower part of the primary absorption section by a spraying circulating pump, and the ammonium sulfate solution in the oxidation area is conveyed to an oxidation tank (18) by a pump;
the tail gas absorbed by the secondary absorption section is conveyed to a security absorption washing system, and the absorption liquid of the quenching absorption tower (3) and the security absorption washing system is conveyed to an ammonium sulfate preparation system.
2. The energy-saving and environment-friendly ammonia desulphurization zero-emission system of the sulfur recovery device according to claim 1, which is characterized in that: the separating device also has an output end, the output end is connected with the upper part of the stripping tower (4) through the purified water heat exchanger (11), the output end at the top of the stripping tower (4) is connected with the top of the quenching absorption tower (3), the output end at the bottom of the stripping tower (4) is connected with the resin exchange deacidification facility (13) through the purified water heat exchanger (11), the purified water pump (12), and the output end of the resin exchange deacidification facility (13) is conveyed to the system for recycling.
3. The energy-saving and environment-friendly ammonia desulphurization zero-emission system of the sulfur recovery device according to claim 1, which is characterized in that: an oxidation zone at the bottom of the quenching absorption tower (3) is provided with an air distribution pipe, and an ammonia injection zone is provided with an ammonia distribution pipe.
4. The energy-saving and environment-friendly ammonia desulphurization zero-emission system of the sulfur recovery device according to claim 1, which is characterized in that: the inner diameter of the tower body where the secondary absorption section is located is larger than that of the tower body where the primary absorption section is located, and the tower body where the primary absorption section is located is sleeved in the inner cavity of the tower body where the secondary absorption section is located.
5. The energy-saving and environment-friendly ammonia desulphurization zero-emission system of the sulfur recovery device according to claim 1, which is characterized in that: the gas output end of the secondary absorption section is connected with the lower part of the security absorption washing tower (14), and the security absorption washing tower (14) is sequentially provided with an absorption layer, a water washing layer and a defoaming layer from bottom to top.
6. The energy-saving and environment-friendly ammonia desulphurization zero-emission system of the sulfur recovery device according to claim 5, characterized in that: the bottom of the security absorption washing tower (14) is provided with a liquid storage area, and the liquid storage area is divided into a plurality of sections for storing absorption liquid or washing liquid in each section in the tower.
7. The energy-saving and environment-friendly ammonia desulphurization zero-emission system of the sulfur recovery device according to claim 5, characterized in that: the absorption liquid at the bottom of the safety absorption washing tower (14) is partially conveyed to the bottom of the quenching absorption tower, the partially oxidized ammonium sulfate absorption liquid is conveyed to an oxidation tank (18), and the oxidation tank (18) is conveyed to an ammonium sulfate preparation system.
8. The energy-saving and environment-friendly ammonia desulphurization zero-emission system of the sulfur recovery device according to claim 7, characterized in that: the ammonium sulfate preparation system comprises a vacuum evaporation system, ammonium sulfate solution output from an oxidation tank (18) is conveyed to the vacuum evaporation system, the output end of the evaporation system is connected with a centrifugal filter (28), a spiral feeder (29) and an amplitude dryer (32) through a crystallization tank (25), a cyclone concentrator (27), one end of the amplitude dryer (32) is connected with a metering and packaging system (36) through an ammonium sulfate storage hopper (35), the other end of the amplitude dryer is connected with a fine powder ammonium sulfate storage hopper (34) through a cyclone separator (33), and the output end of the top of the cyclone separator (33) is connected with a tail gas washing tower (37).
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| CN112717653B (en) * | 2020-12-11 | 2022-10-14 | 中石化南京工程有限公司 | Energy-saving environment-friendly ammonia desulphurization zero-emission system and method for sulfur recovery device |
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