CN214436956U - High-performance dehydration mechanism for processing starch - Google Patents
High-performance dehydration mechanism for processing starch Download PDFInfo
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- CN214436956U CN214436956U CN202022873564.XU CN202022873564U CN214436956U CN 214436956 U CN214436956 U CN 214436956U CN 202022873564 U CN202022873564 U CN 202022873564U CN 214436956 U CN214436956 U CN 214436956U
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Abstract
A high performance dewatering mechanism for processing starch, comprising a base plate, bottom plate upper end both sides are fixed with two supports, two the support is close to the equal fixedly connected with telescopic link in one side mutually, the outside cover of telescopic link is equipped with compression spring, the quantity of telescopic link is two, two the telescopic link is close to the equal fixed mounting in one side mutually and has solid fixed splint, two be fixed with the crossbeam between the support be fixed with the pneumatic cylinder on the crossbeam, the output fixed connection pole one end of pneumatic cylinder, the connecting rod other end is fixed with the filtration clamp plate, bottom plate upper end central point puts and is fixed with the filter vat through the stopper. The utility model discloses a filter vat easily installs the dismantlement, and fixed stable firm, and the filter is convenient for install the dismantlement equally, very big dehydration efficiency who has passed through starch.
Description
Technical Field
The utility model relates to a starch processing technology field especially relates to a high performance dewatering mechanism for processing starch.
Background
In the production process of starch, the dehydration is needed, the structure of the existing device for dehydrating starch is simpler, the starch emulsion in the filter vat is extruded by the movable plate, in the dehydration device, the movable plate is a whole plate which is matched with the cross section of the filter vat, the movable plate integrally acts on the starch emulsion in the process of extruding the starch emulsion downwards, thereby acting on the filter plate arranged at the bottom in the filter barrel, the filter plate is mostly fixed by the connecting body fixedly arranged on the inner side wall of the filter barrel, the middle part of the filter plate has weaker bearing capacity and is easy to deform or damage in the process of pressing down the movable plate, therefore, the damage of the filter plate can be accelerated, the frequency of filter plate maintenance and replacement can be increased, the maintenance frequency of maintenance personnel is increased, the production cost is increased, and the production efficiency of starch is reduced.
The granted utility model has the application number of CN201822234034.3, and the patent name is a dehydration device for starch production, the outer circular surface of an outer piston plate is in sliding contact fit with the inner side wall of a filter barrel, and the inner side wall of the outer piston plate is in sliding contact fit with the outer circular surface of an inner piston plate; the upper end surface of the inner piston plate is fixedly connected with a guide sleeve barrel with the outer diameter matched with the outer diameter of the inner piston plate; the bottom plate of the filter barrel is an inclined plate which is obliquely arranged in a left-high and right-low manner, the bottom of the left end and the bottom of the right end of the filter barrel are respectively provided with a first drainage pipeline and a second drainage pipeline, and one side of the upper part of the filter barrel is provided with a feeding pipeline; the upper bracket is fixedly connected with a first vertical hydraulic cylinder at a position corresponding to the center of the filter barrel, and the piston rod end of the first vertical hydraulic cylinder is fixedly connected with the center of the inner piston plate through a vertical extension rod; two second vertical hydraulic cylinders are fixedly connected to the left side and the right side of the vertical extension rod through two cross beams, and piston rod ends of the two second vertical hydraulic cylinders are fixedly connected with the left part and the right part of the outer piston plate respectively. The device can effectively reduce the frequency of filter damage, also can reduce the maintenance and the change frequency of filter.
However, the scheme has the problems that the structure is complex, the outer piston plate, the inner piston plate and the guide sleeve are easy to damage in the matching and sliding matching process, and the integrated structure is adopted, so that the disassembly, the cleaning and the maintenance are not easy to realize.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high performance dehydration mechanism for processing starch for solve the technical problem that exists among the prior art, the structure is complicated, and outer piston plate, interior piston plate, guide sleeve cooperation sliding fit in-process damage easily, and adopt the integral type structure, difficult dismantlement clearance, maintenance.
In order to achieve the above object, the utility model adopts the following technical scheme:
a high performance dewatering mechanism for processing starch, comprising a base plate, bottom plate upper end both sides are fixed with two supports, two the support is close to the equal fixedly connected with telescopic link in one side mutually, the outside cover of telescopic link is equipped with compression spring, the quantity of telescopic link is two, two the telescopic link is close to the equal fixed mounting in one side mutually and has solid fixed splint, two be fixed with the crossbeam between the support, the crossbeam is located the telescopic link top, be fixed with the pneumatic cylinder on the crossbeam, the output fixed connection pole one end of pneumatic cylinder, the connecting rod other end is fixed with the filtration clamp plate, bottom plate upper end central point puts and is fixed with the filter vat through the stopper, just the filter vat both sides are respectively by two solid fixed splint centre gripping, the fixed guide plate that is provided with of filter vat inner chamber lower extreme, the guide plate top can be dismantled respectively and be equipped with first filter plate, And one side of the upper part of the filter barrel is provided with a feeding pipeline communicated with the inner cavity of the filter barrel, and the lower part of the filter barrel is respectively provided with a first drainage pipeline and a second drainage pipeline communicated with the inner cavity of the filter barrel.
Set up the stopper and fix the filter vat in the bottom plate top, through mutually supporting between solid fixed splint, telescopic link, the compression spring, the horizontal direction back and forth movement can be followed to the telescopic link, utilizes two solid fixed splint to make the filter vat fixed column, under compression spring's elastic force effect, gives the fine pressure of filter vat outer wall, is convenient for take out the filter vat when making it fixed firm. In will take the starch emulsion of dehydration to add the filter vat through feed line, the start power, the simultaneous operation of three pneumatic cylinders of group promotes filter pressing plate and impresses inside the filter vat, extrudees the inside starch emulsion of filter vat, through the cooperation of three pneumatic cylinders of group, connecting rod for filter pressing plate atress is balanced, when filter pressing plate pushes down to the filter, makes the filter atress balanced, prevents effectively that the filter warp or damage. And water in the extruded starch emulsion is filtered through the first filter plate and the second filter plate respectively, enters the bottom of the filter barrel and is discharged through the drainage pipelines on the two sides of the filter barrel respectively.
Further, pneumatic cylinder, connecting rod are provided with three groups respectively, and three groups the equidistant setting of connecting rod is in filter press plate upper end, even equidistant connecting rod and the pneumatic cylinder of setting for filter press plate and filter atress are even, prevent that filter press plate from leading to the filter to warp or damage at the in-process of extrusion filter, have increased the life of device, reduce the maintenance number of times.
Furthermore, the outer diameter of the filter pressing plate is the same as the inner diameter of the filter barrel, so that the filter pressing plate can be pushed into the filter barrel, and small part of starch emulsion is prevented from entering the upper end face of the filter pressing plate from a gap between the outer side wall of the filter pressing plate and the inner side wall of the filter barrel, incomplete extrusion is avoided, and the improvement of the over-dehydration effect is facilitated.
Further, a plurality of limiting plates are arranged on the side walls of the inner cavity of the filter barrel respectively, the first filter plate and the second filter plate are placed on the limiting plates respectively, the limiting plates are arranged, the first filter plate and the second filter plate can be mounted and dismounted conveniently, and the filter plates can be cleaned or replaced conveniently.
Furthermore, four pillars of terminal surface fixedly connected with under the bottom plate, the pillar bottom mounting has the sucking disc, four the pillar is the bilateral symmetry setting all around, through the setting of pillar and sucking disc, can be stable place subaerial, has increased the stability of device.
Further, the guide plate slope sets up, first drainage pipeline is located the guide plate upper end, second drainage pipeline is located the guide plate lower extreme, and the order of opening of first drainage pipeline can be prior to second drainage pipeline, because first drainage pipeline is located the guide plate upper end, and the exhaust is clear liquid, and second drainage pipeline is located the lower extreme of guide plate, and turbid liquid when the exhaust contains less starch granule in the turbid liquid, be convenient for categorised recovery, classification reduces manpower resources's waste, is favorable to the environmental protection.
Furthermore, the bottom end of the filter vat is provided with a groove, the groove is matched with the limiting block, and the groove and the limiting block are matched for use, so that the filter vat is clamped above the bottom plate, and the filter vat is convenient to mount and dismount.
Further, the filter vat outer wall articulates there is transparent door plant, sets up transparent door plant, is convenient for run through the inside dehydration condition of filter vat, opens the door plant, is convenient for will dismantle the filter screen and take out and clean filter vat and filter plate, prevents that a small amount of granule width of cloth from doing at the filter vat inner wall.
The utility model has the beneficial technical effects that:
(1) through the cooperation of spacing fast fish recess for the filter vat can be dismantled, through stopper and transparent door plant, makes the filter can dismantle, is favorable to wasing and maintains filter vat and filter, and the maintenance degree of difficulty of the device that has significantly reduced has increased the life of device.
(2) Because the filter vat is through stopper joint bottom plate up end, at the extrusion dehydration in-process, the filter vat probably takes place the displacement, through mutually supporting between solid fixed splint, telescopic link, the compression spring, the horizontal direction back and forth movement can be followed to the telescopic link, utilizes two solid fixed splint and compression spring's elasticity, makes the filter vat fixed firm to with pillar, sucking disc combined action, greatly improved the stability of device, strengthened starch dehydration efficiency.
(3) Through the cooperation of three hydraulic cylinders of group, connecting rod for filter pressing plate atress is balanced, when filter pressing plate pushes down to the filter, makes filter atress balanced, prevents effectively that the filter warp or damage.
(4) Through the cooperation use of guide plate, first drainage pipeline, second drainage pipeline, first drainage pipeline is located the guide plate upper end, and the exhaust is clear liquid, and second drainage pipeline is located the lower extreme of guide plate, and less starch granule is contained to turbid liquid during the exhaust, the categorised recovery of being convenient for, classification, reduce manpower resources's waste, are favorable to the environmental protection in the turbid liquid.
Drawings
Fig. 1 is a schematic diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of the filtering barrel structure of the present invention.
Fig. 3 is a partial view of the filtering barrel of the present invention.
Fig. 4 is a schematic diagram of the structure of the filter pressing plate of the present invention.
In the figure: 1-a filter barrel, 2-a bottom plate, 3-a cross beam, 4-a hydraulic cylinder, 5-a bracket, 6-a telescopic rod, 7-a compression spring, 8-a fixed clamping plate, 9-a connecting rod, 10-a pillar, 11-a filtering pressing plate, 12-a feeding pipeline, 13-a first filtering plate, 14-a second filtering plate, 15-a first drainage pipeline, 16-a second drainage pipeline, 17-a guide plate, 18-a limiting plate, 19-a transparent door plate and 20-a limiting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to fig. 1-4 of the present invention, and it should be apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example (b):
as shown in fig. 1-4, a high performance dehydration mechanism for processing starch is characterized in that it comprises a bottom plate 2, two brackets 5 are fixed on two sides of the upper end of the bottom plate 2, two brackets 5 are fixedly connected to one side of the two brackets 6, a telescopic rod 6 is fixedly connected to the outer side of the telescopic rod 6, a compression spring 7 is sleeved on the outer side of the telescopic rod 6, two fixed clamping plates 8 are fixedly mounted on one side of the two telescopic rods 6, a cross beam 3 is fixed between the two brackets 5, the cross beam 3 is located above the telescopic rod 6, a hydraulic cylinder 4 is fixed on the cross beam 3, one end of a connecting rod 9 is fixed at the output end of the hydraulic cylinder 4, a filter pressing plate 11 is fixed at the other end of the connecting rod 9, a filter barrel 1 is fixed at the center position of the upper end of the bottom plate 2 through a limiting block 20, and two sides of the filter barrel 1 are respectively clamped by the two fixed clamping plates 8, the filter comprises a filter barrel 1 and is characterized in that a guide plate 17 is fixedly arranged at the lower end of an inner cavity of the filter barrel 1, a first filter plate 13 and a second filter plate 14 are detachably arranged above the guide plate 17 respectively, a feeding pipeline 12 communicated with the inner cavity of the filter barrel is arranged on one side of the upper part of the filter barrel 1, and a first drainage pipeline 15 and a second drainage pipeline 16 communicated with the inner cavity of the filter barrel are arranged on the lower part of the filter barrel 1 respectively.
Set up the stopper and fix the filter vat in the bottom plate top, through mutually supporting between solid fixed splint, telescopic link, the compression spring, the horizontal direction back and forth movement can be followed to the telescopic link, utilizes two solid fixed splint to make the filter vat fixed column, under compression spring's elastic force effect, gives the fine pressure of filter vat outer wall, is convenient for take out the filter vat when making it fixed firm. In will take the starch emulsion of dehydration to add the filter vat through feed line, the start power, the simultaneous operation of three pneumatic cylinders of group promotes filter pressing plate and impresses inside the filter vat, extrudees the inside starch emulsion of filter vat, through the cooperation of three pneumatic cylinders of group, connecting rod for filter pressing plate atress is balanced, when filter pressing plate pushes down to the filter, makes the filter atress balanced, prevents effectively that the filter warp or damage. And water in the extruded starch emulsion is filtered through the first filter plate and the second filter plate respectively, enters the bottom of the filter barrel and is discharged through the drainage pipelines on the two sides of the filter barrel respectively.
Further, pneumatic cylinder, connecting rod are provided with three groups respectively, and three groups the equidistant setting of connecting rod is in filter press plate upper end, even equidistant connecting rod and the pneumatic cylinder of setting for filter press plate and filter atress are even, prevent that filter press plate from leading to the filter to warp or damage at the in-process of extrusion filter, have increased the life of device, reduce the maintenance number of times.
Furthermore, the outer diameter of the filter pressing plate is the same as the inner diameter of the filter barrel, so that the filter pressing plate can be pushed into the filter barrel, and small part of starch emulsion is prevented from entering the upper end face of the filter pressing plate from a gap between the outer side wall of the filter pressing plate and the inner side wall of the filter barrel, incomplete extrusion is avoided, and the improvement of the over-dehydration effect is facilitated.
Further, a plurality of limiting plates are arranged on the side walls of the inner cavity of the filter barrel respectively, the first filter plate and the second filter plate are placed on the limiting plates respectively, the limiting plates are arranged, the first filter plate and the second filter plate can be mounted and dismounted conveniently, and the filter plates can be cleaned or replaced conveniently.
Furthermore, four pillars of terminal surface fixedly connected with under the bottom plate, the pillar bottom mounting has the sucking disc, four the pillar is the bilateral symmetry setting all around, through the setting of pillar and sucking disc, can be stable place subaerial, has increased the stability of device.
Further, the guide plate slope sets up, first drainage pipeline is located the guide plate upper end, second drainage pipeline is located the guide plate lower extreme, and the order of opening of first drainage pipeline can be prior to second drainage pipeline, because first drainage pipeline is located the guide plate upper end, and the exhaust is clear liquid, and second drainage pipeline is located the lower extreme of guide plate, and turbid liquid when the exhaust contains less starch granule in the turbid liquid, be convenient for categorised recovery, classification reduces manpower resources's waste, is favorable to the environmental protection.
Furthermore, the bottom end of the filter vat is provided with a groove, the groove is matched with the limiting block, and the groove and the limiting block are matched for use, so that the filter vat is clamped above the bottom plate, and the filter vat is convenient to mount and dismount.
Further, the filter vat outer wall articulates there is transparent door plant, sets up transparent door plant, is convenient for run through the inside dehydration condition of filter vat, opens the door plant, is convenient for will dismantle the filter screen and take out and clean filter vat and filter plate, prevents that a small amount of granules from attaching to the bucket inner wall.
Claims (8)
1. A high performance dewatering mechanism for processing starch, its characterized in that, including bottom plate (2), bottom plate (2) upper end both sides are fixed with two supports (5), two support (5) are close to one side equal fixedly connected with telescopic link (6) mutually, telescopic link (6) outside cover is equipped with compression spring (7), the quantity of telescopic link (6) is two, two telescopic link (6) are close to one side equal fixed mounting and are had solid fixed splint (8) mutually, two be fixed with crossbeam (3) between support (5), crossbeam (3) are located telescopic link (6) top, be fixed with pneumatic cylinder (4) on crossbeam (3), the output of pneumatic cylinder (4) fixed connecting rod (9) one end, the connecting rod (9) other end is fixed with filtering pressure plate (11), bottom plate (2) upper end central point puts and is fixed with filter vat (1) through stopper (20), just filter vat (1) both sides are by two solid fixed splint (8) centre gripping respectively, filter vat (1) inner chamber lower extreme is fixed and is provided with guide plate (17), guide plate (17) top can be dismantled respectively and be equipped with first filter plate (13), second filter plate (14), filter vat (1) upper portion one side is provided with feed line (12) rather than the inner chamber intercommunication, filter vat (1) lower part is provided with respectively rather than first drainage pipeline (15), second drainage pipeline (16) of inner chamber intercommunication.
2. The high-performance dehydration mechanism for processing starch according to claim 1 characterized in that said hydraulic cylinder (4) and connecting rod (9) are respectively provided with three groups, and said three groups of connecting rods (9) are equally spaced at the upper end of said filter pressing plate (11).
3. The high-performance dewatering mechanism for processing starch according to claim 1, characterized in that the outside diameter of the filter press plate (11) is the same size as the inside diameter of the filter vat (1).
4. The high-performance dehydration mechanism for processing starch according to claim 1 is characterized in that the side walls of the inner cavity of the filter barrel (1) are respectively provided with a plurality of limiting plates (18), and the first filter plate (13) and the second filter plate (14) are respectively placed on the limiting plates (18).
5. The high-performance dehydration mechanism for processing starch according to claim 1 is characterized in that four pillars (10) are fixedly connected to the lower end surface of the bottom plate (2), the bottom ends of the pillars (10) are fixed with suction cups, and the four pillars (10) are symmetrically arranged in front and back and left and right.
6. The high-performance dehydration mechanism for processing starch according to claim 1 characterized in that said baffle plate (17) is disposed obliquely, said first water discharge line (15) is located at the upper end of said baffle plate (17), and said second water discharge line (16) is located at the lower end of said baffle plate (17).
7. The high-performance dehydration mechanism for processing starch according to claim 1 characterized in that the bottom end of the filtration barrel (1) is provided with a groove, and the groove is adapted to the limit block (20).
8. The high-performance dehydration mechanism for processing starch according to claim 1 characterized in that the outer wall of said filter vat (1) is hinged with transparent door panel (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022873564.XU CN214436956U (en) | 2020-12-01 | 2020-12-01 | High-performance dehydration mechanism for processing starch |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022873564.XU CN214436956U (en) | 2020-12-01 | 2020-12-01 | High-performance dehydration mechanism for processing starch |
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| CN214436956U true CN214436956U (en) | 2021-10-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114592489A (en) * | 2022-01-12 | 2022-06-07 | 黄河机械有限责任公司 | Channel inverted siphon inlet floating object collecting and processing system |
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2020
- 2020-12-01 CN CN202022873564.XU patent/CN214436956U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114592489A (en) * | 2022-01-12 | 2022-06-07 | 黄河机械有限责任公司 | Channel inverted siphon inlet floating object collecting and processing system |
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