CN214427241U - Fabric transportation simulation testing device - Google Patents

Fabric transportation simulation testing device Download PDF

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Publication number
CN214427241U
CN214427241U CN202023025739.8U CN202023025739U CN214427241U CN 214427241 U CN214427241 U CN 214427241U CN 202023025739 U CN202023025739 U CN 202023025739U CN 214427241 U CN214427241 U CN 214427241U
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fabric
cover plate
simulation test
box body
control module
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CN202023025739.8U
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Chinese (zh)
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梅立斌
骆贤斌
张曦明
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Guangzhou Shengqin Industrial Co ltd
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Guangzhou Shengqin Industrial Co ltd
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Abstract

The utility model relates to a surface fabric transportation emulation testing arrangement, it includes emulation test frame, emulation test case and controlling means, it passes through emulation test case three layer construction sets up, and through set up temperature control module, humidity control module, ultraviolet control module and salt fog generation module in the emulation test case, the simulation fabric surface fabric is in container warehouse storage and ocean transportation environment, through transportation emulation test effective detection whether can take place the colour change in the transportation, and then can discover the resistant container transportation performance of surface fabric in early stage, and take early intervention's precautionary measure, further combine controlling means's setting, realize programming, automated testing; in addition, the weight and the fabric cover plate are used for applying acting force to the fabric to be tested in combination with the structural arrangement of the simulation test frame, so that the situation of overstock stacked fabric in the container is effectively simulated.

Description

Fabric transportation simulation testing device
Technical Field
The utility model relates to a textile printing and dyeing technical field especially relates to a surface fabric transportation emulation testing arrangement.
Background
The common container, also called dry container, is mainly used for shipping sundries, and is usually used for shipping cultural goods, daily-use general goods, medicines, textiles, artware, chemical products, hardware, electricity, electronic machinery, instruments, machine parts, and the like. The container accounts for 70-80% of the total number of the containers. The temperature in the transportation of a common container transport container varies due to the variation of the transport environment. Sailing in the equatorial region, and being exposed to burning sun for a long time, the temperature and humidity environment which is hard to bear by human bodies can be generated in the box body. Among these, the processing of the transported textiles is carried out by professionals in the printing and dyeing industry, although they have already been subjected to strict quality tests before transport and the test results comply with the requirements of use in overseas receiving areas, such as the AATCC 16 light fastness test, the AATCC 163 color transfer test, etc. However, when subjected to additional conditions not required by quality testing, such as when the textile is transported by sea, it is subjected to environmental influences of high temperature and high humidity for a long time, and the professional in the transportation industry does not understand how to distinguish the tolerance of the textile in the container, and after the textile is transported to shore, obvious color changes are found, so that the quality and detection level of the product are doubted by guests in overseas receiving areas.
Shipping containers is the most preferred way for most exporters as a safe and economical way of transporting goods. When the ship is transported by sea, the objective environmental problem of high temperature and dampness can be encountered, which causes great unnecessary loss. Because the container is not rigid. All containers will have moisture from both during loading and the cargo itself, and none of the containers will be completely tight. The structural configuration of the container determines the presence of the gap.
The moisture inside the container mainly comes from the moisture in the air itself, the goods itself, the packaging material (carton, wooden box, etc.), the pallet, the wooden floor of the container, the leakage of the container, etc. The international container lessor association states that the moisture content of the wood floors of the container cannot exceed 14%. In fact many ports are still using containers with an average moisture of 18% or even more than 25%. The main component of the container floor is cork wood, and the moisture content is high. Some goods must be boxed. The cargo itself, such as cotton and hemp products, palm products, etc., also has a high moisture content.
The objective transportation conditions of damp and hot are factors causing color change of the textiles in the container, however, no detection means aiming at the problem exists in the industry at present, and the reason is that the transportation mode of the outgoing textiles in the container is uncertain; technicians in the printing and dyeing industry are not designed to acquire information of transportation routes; thirdly, the professionals in the transportation industry have difficulty in identifying the change of the textiles in the container during the transportation process. Therefore, the testing device capable of simulating container transportation conditions has a large application requirement in a textile endurance test.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims to provide a surface fabric transportation emulation testing arrangement, it has reasonable in design, simple structure and stability advantage good, with low costs.
The utility model discloses a reach above-mentioned purpose through following technical scheme:
a fabric transportation simulation test device comprises a simulation test frame, a simulation test box and a control device, wherein the simulation test box comprises a first box body, a second box body and a third box body which are sequentially sleeved from inside to outside; a temperature control module and a humidity control module are arranged in the first box body; an ultraviolet control module is arranged in the second box body; a salt fog generating module is arranged in the third box body; the control device is electrically connected with the temperature control module, the humidity control module and the ultraviolet control module respectively;
the simulation test frame comprises a fabric placing plate, a fabric cover plate, at least two colorless extension pieces and a plurality of weights, the fabric placing plate is fixedly arranged in the first box, the fabric to be tested is placed on the fabric placing plate, the colorless extension pieces are respectively attached to the surfaces of the two sides of the fabric to be tested, the fabric cover plate cover is arranged above the fabric, and the weights are placed on the fabric cover plate.
The fabric transportation simulation test device provided by the embodiment of the utility model is provided with three layers of structures through the simulation test box, and is provided with a temperature control module, a humidity control module, an ultraviolet control module and a salt fog generation module in the simulation test box, so that the simulation fabric is stored in a container warehouse and is in a marine transportation environment, whether color change can occur in the transportation process is effectively detected through transportation simulation test, and further the container transportation resistance of the fabric can be found in early stage, precautionary measures of early intervention are taken, and the setting of the control device is further combined to realize programmed and automatic test; in addition, the weight and the fabric cover plate are used for applying acting force to the fabric to be tested in combination with the structural arrangement of the simulation test frame, the situation of overstock stacked fabric in the container is effectively simulated, and the colorless extension sheet is used for fully extending the fabric to be tested and effectively simulating the freight condition of the container.
Furthermore, the simulation test stand also comprises at least two supporting rods, and the supporting rods are vertically fixed on the fabric placing plate; the fabric cover plate is detachably fixed on the support rod. The supporting rods are arranged to fix the fabric cover plate, so that the problem that the fabric cover plate slides down or drops is avoided, and the structural stability of the device is effectively improved.
Furthermore, the fabric cover plate comprises a first cover plate, a second cover plate and at least two elastic pieces, the first cover plate is detachably fixed on the support rod, and the second cover plate is movably provided with the support rod; the elastic piece is positioned between the first cover plate and the second cover plate, and two ends of the elastic piece can be fixedly connected with the first cover plate and the second cover plate respectively. Through the arrangement, the elastic piece is used for balancing the acting force applied to the two sides of the fabric to be tested by the first cover plate and the second cover plate, so that the stress is uniform, and the problem that the stress of the fabric to be tested is not uniform due to the fact that the weight placing position influences the inclination of the fabric cover plate is avoided.
Furthermore, the elastic part is a spring, the supporting rod is sleeved with the elastic part in a movable mode, the spring is directly sleeved on the supporting rod, the stability of the device is improved, other structures are not needed to be used for fixing the device, and the production and manufacturing cost is reduced.
Further, the simulation test stand further comprises at least two fixing bolts; the first cover plate is provided with at least two first fixing holes in a penetrating manner along the vertical direction, the second cover plate is provided with second fixing holes in a penetrating manner along the vertical direction at positions corresponding to the first fixing holes, and the supporting rod is movably arranged in the first fixing holes and the second fixing holes in a penetrating manner correspondingly; the first cover plate is provided with a screw hole along the horizontal direction, and one end of the screw hole is communicated with the first fixing hole; the fixing bolt is fixedly arranged in the screw hole in a penetrating mode and abutted to the supporting column. Utilize fixing bolt the screw and the setting of first fixed orifices realizes right first apron with detachable fixed between the bracing piece, simple structure, stability is good, and the dismouting is easy and simple to handle.
Further, the temperature control module comprises a temperature sensor, a heating tube and a blower, and is used for controlling the temperature in the simulation test box; the humidity control module comprises a humidity sensor, a humidifier and a dehumidifier and is used for controlling the humidity in the simulation test box; the salt spray generation module comprises an atomizer, and acid mist is generated in the simulation test box to control the pH value of the environment in the simulation test box so as to simulate the acid environment in the marine transportation process.
Furthermore, the first box body, the second box body and the third box body are all made of stainless steel, the simulation test frame is made of stainless steel, and the stainless steel is high in mechanical strength, high-temperature resistant, ultraviolet resistant and excellent in acid and alkali resistance; the colorless extension sheet is a glass product or a transparent plastic product.
Furthermore, the number of the temperature control modules, the number of the humidity control modules and the number of the salt fog generation modules are at least 2, and the temperature control modules are respectively and fixedly arranged on the edges of two opposite sides of the bottom of the first box body; the humidity control modules are respectively and fixedly arranged on two opposite inner side surfaces of the first box body; the salt fog generation modules are respectively and fixedly arranged on the edges of two opposite sides of the bottom of the third box body. The uniformity of temperature, humidity and pH value in the simulation test box can be effectively improved by the aid of the arrangement, and simulation test effects are improved.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural view of a fabric transportation simulation testing device in embodiment 1 of the present invention;
fig. 2 is a schematic structural view of the simulation test stand according to embodiment 1 of the present invention.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-2, fig. 1 is a schematic structural view of a fabric transportation simulation testing device according to embodiment 1 of the present invention, and fig. 2 is a schematic structural view of a simulation testing stand according to embodiment 1 of the present invention. As shown in the drawings, embodiment 1 of the present invention provides a fabric transportation simulation testing device, which includes a simulation test frame 10, a simulation test box 20 and a control device (not shown), wherein the simulation test box 20 includes a first box 21, a second box 22 and a third box 23, which are sequentially sleeved from inside to outside; a temperature control module 24 and a humidity control module 25 are arranged in the first box body 21; an ultraviolet control module 26 is arranged in the second box body 22; a salt fog generating module 27 is arranged in the third box body 23; the control device is electrically connected to the temperature control module 24, the humidity control module 25 and the ultraviolet control module 26 respectively.
The simulation test frame 10 comprises a fabric placing plate 11, a fabric cover plate, at least two colorless extension pieces (not shown) and a plurality of weights (not shown), wherein the fabric placing plate 11 is fixedly arranged in a first box body 21, the fabric to be tested is placed on the fabric placing plate 11, the colorless extension pieces are respectively attached to the surfaces of the two sides of the fabric to be tested, the fabric cover plate cover is arranged above the fabric, and the weights are placed on the fabric cover plate.
The fabric transportation simulation test device of embodiment 1 of the present invention is provided with three layers of structures through the simulation test box, and by providing the temperature control module, the humidity control module, the ultraviolet control module and the salt fog generation module in the simulation test box, the simulation fabric is stored in the container warehouse and transported in the ocean, and the transportation simulation test effectively detects whether the color change occurs in the transportation process, so as to find the container transportation resistance of the fabric in an early stage, and take precautionary measures of early intervention, further combine the setting of the control device, and realize programming and automatic test; in addition, the weight and the fabric cover plate are used for applying acting force to the fabric to be tested in combination with the structural arrangement of the simulation test frame, the situation of overstock stacked fabric in the container is effectively simulated, and the colorless extension sheet is used for fully extending the fabric to be tested and effectively simulating the freight condition of the container.
As an optional implementation manner, in this embodiment, the simulation test stand 10 further includes at least two support rods 12, and the support rods 12 are vertically fixed on the fabric placing plate 11; the fabric cover plate is detachably fixed on the support rod 12. The supporting rod 12 is used for fixing the fabric cover plate, so that the problem that the fabric cover plate slides down or falls off is avoided, and the structural stability of the device is effectively improved.
Furthermore, the fabric cover plate comprises a first cover plate 13, a second cover plate 14 and at least two elastic pieces 15, the first cover plate 13 is detachably fixed on the support rod 12, and the second cover plate 14 is movably provided with the support rod 12; the elastic element 15 is located between the first cover plate 13 and the second cover plate 14, and two ends of the elastic element can be fixedly connected with the first cover plate 13 and the second cover plate 14 respectively. Through the arrangement, the elastic piece 15 is used for balancing the acting force applied to the two sides of the fabric to be tested, the first cover plate 13 and the second cover plate 14 are balanced, so that the stress is uniform, and the problem that the stress of the fabric to be tested is not uniform due to the fact that the weight placing position influences the inclination of the fabric cover plate is avoided.
The simulation test stand 10 further comprises at least two fixing bolts 16; the first cover plate 13 is provided with at least two first fixing holes in a penetrating manner along the vertical direction, the second cover plate 14 is provided with second fixing holes in a penetrating manner along the vertical direction corresponding to the positions of the first fixing holes, and the support rod 12 is movably arranged in the first fixing holes and the second fixing holes in a penetrating manner corresponding to the first fixing holes; a screw hole is formed in the first cover plate 13 along the horizontal direction, and one end of the screw hole is communicated with the first fixing hole; the fixing bolt 16 is fixedly arranged in the screw hole in a penetrating mode and abutted to the supporting column. Utilize fixing bolt 16 the screw and the setting of first fixed orifices realizes the detachable fixed between first apron 13 and bracing piece 12, simple structure, and stability is good, and the dismouting is easy and simple to handle.
The temperature control module 24 comprises a temperature sensor, a heating tube and a blower and is used for controlling the temperature in the simulation test box 20; the humidity control module 25 includes a humidity sensor, a humidifier and a dehumidifier for controlling the humidity in the simulation test chamber 20; the salt fog generating module 27 comprises an atomizer, and generates acid fog in the simulation test box 20, wherein the acid fog is a mixed solution of sodium chloride and magnesium chloride, the concentration of the sodium chloride is 30g/L, and the concentration of the magnesium chloride is 5g/L, so as to control the pH value of the environment in the simulation test box 20, and further simulate the acidic environment in the marine transportation process.
As an optional implementation manner, in this embodiment, the first box 21, the second box 22, and the third box 23 are made of stainless steel, and the simulation test frame 10 is made of stainless steel, which has high mechanical strength, and excellent high temperature resistance, ultraviolet resistance, and acid and alkali resistance; the colorless extension sheet is a glass product or a transparent plastic product.
The control device is preferably a PLC control device, the number of the temperature control modules 24, the number of the humidity control modules 25 and the number of the salt fog generation modules 27 are at least 2, and the temperature control modules 24 are respectively and fixedly arranged at the edges of two opposite sides of the bottom of the first box body 21; the humidity control modules 25 are respectively and fixedly arranged on two opposite inner side surfaces of the first box body 21; the salt fog generating modules are respectively and fixedly arranged at the two opposite side edges of the bottom of the third box body 23. The uniformity of temperature, humidity and pH value in the simulation test box 20 can be effectively improved by the arrangement, and the simulation test effect is improved.
The fabric transportation simulation test device of embodiment 1 of the present invention is provided with three layers of structures through the simulation test box, and by providing the temperature control module, the humidity control module, the ultraviolet control module and the salt fog generation module in the simulation test box, the simulation fabric is stored in the container warehouse and transported in the ocean, and the transportation simulation test effectively detects whether the color change occurs in the transportation process, so as to find the container transportation resistance of the fabric in an early stage, and take precautionary measures of early intervention, further combine the setting of the control device, and realize programming and automatic test; in addition, the weight and the fabric cover plate are used for applying acting force to the fabric to be tested in combination with the structural arrangement of the simulation test frame, the situation of overstock stacked fabric in the container is effectively simulated, and the colorless extension sheet is used for fully extending the fabric to be tested and effectively simulating the freight condition of the container.
Additionally, the embodiment 1 of the utility model provides a pass through controlling means's setting, can be in advance with relevant data integration in controlling means to through predetermineeing the testing procedure, will await measuring the surface fabric place in will transport the airline input extremely in the emulation test case back controlling means, controlling means transfers corresponding data and can begin the emulation test, and degree of automation is high, and application range is wide.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.

Claims (8)

1. A fabric transportation simulation testing device is characterized in that: the simulation test device comprises a simulation test frame, a simulation test box and a control device, wherein the simulation test box comprises a first box body, a second box body and a third box body which are sleeved from inside to outside in sequence; a temperature control module and a humidity control module are arranged in the first box body; an ultraviolet control module is arranged in the second box body; a salt fog generating module is arranged in the third box body; the control device is respectively electrically connected with the temperature control module, the humidity control module, the ultraviolet control module and the salt spray generation module;
the simulation test frame comprises a fabric placing plate, a fabric cover plate, at least two colorless extension pieces and a plurality of weights, the fabric placing plate is fixedly arranged in the first box, the fabric to be tested is placed on the fabric placing plate, the colorless extension pieces are respectively attached to the surfaces of the two sides of the fabric to be tested, the fabric cover plate cover is arranged above the fabric, and the weights are placed on the fabric cover plate.
2. The fabric transportation simulation test device of claim 1, wherein: the simulation test rack also comprises at least two supporting rods, and the supporting rods are vertically fixed on the fabric placing plate; the fabric cover plate is detachably fixed on the support rod.
3. The fabric transportation simulation test device of claim 2, wherein: the fabric cover plate comprises a first cover plate, a second cover plate and at least two elastic pieces, the first cover plate is detachably fixed on the supporting rod, and the second cover plate is movably provided with the supporting rod; the elastic piece is positioned between the first cover plate and the second cover plate, and two ends of the elastic piece can be fixedly connected with the first cover plate and the second cover plate respectively.
4. The fabric transportation simulation test device of claim 3, wherein: the elastic piece is a spring and is movably sleeved on the supporting rod.
5. The fabric transportation simulation test device of claim 4, wherein: the simulation test rack also comprises at least two fixing bolts; the first cover plate is provided with at least two first fixing holes in a penetrating manner along the vertical direction, the second cover plate is provided with second fixing holes in a penetrating manner along the vertical direction at positions corresponding to the first fixing holes, and the supporting rod is movably arranged in the first fixing holes and the second fixing holes in a penetrating manner correspondingly; the first cover plate is provided with a screw hole along the horizontal direction, and one end of the screw hole is communicated with the first fixing hole; the fixing bolt is fixedly arranged in the screw hole in a penetrating mode and is abutted to the supporting rod.
6. The fabric transportation simulation test device of claim 1, wherein: the temperature control module comprises a temperature sensor, a heating tube and a blower; the humidity control module comprises a humidity sensor, a humidifier and a dehumidifier; the salt spray generation module comprises an atomizer.
7. The fabric transportation simulation test device of claim 1, wherein: the first box body, the second box body and the third box body are all made of stainless steel, and the simulation test frame is made of stainless steel; the colorless extension sheet is a glass product or a transparent plastic product.
8. The fabric transportation simulation test device of claim 1, wherein: the number of the temperature control modules, the number of the humidity control modules and the number of the salt fog generation modules are at least 2, and the temperature control modules are fixedly arranged on the edges of two opposite sides of the bottom of the first box body respectively; the humidity control modules are respectively and fixedly arranged on two opposite inner side surfaces of the first box body; the salt fog generation modules are respectively and fixedly arranged on the edges of two opposite sides of the bottom of the third box body.
CN202023025739.8U 2020-12-15 2020-12-15 Fabric transportation simulation testing device Active CN214427241U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023025739.8U CN214427241U (en) 2020-12-15 2020-12-15 Fabric transportation simulation testing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023025739.8U CN214427241U (en) 2020-12-15 2020-12-15 Fabric transportation simulation testing device

Publications (1)

Publication Number Publication Date
CN214427241U true CN214427241U (en) 2021-10-19

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ID=78051523

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202023025739.8U Active CN214427241U (en) 2020-12-15 2020-12-15 Fabric transportation simulation testing device

Country Status (1)

Country Link
CN (1) CN214427241U (en)

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