CN214410978U - Automatic winding device of magnetic shielding inductor - Google Patents
Automatic winding device of magnetic shielding inductor Download PDFInfo
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- CN214410978U CN214410978U CN202120812043.5U CN202120812043U CN214410978U CN 214410978 U CN214410978 U CN 214410978U CN 202120812043 U CN202120812043 U CN 202120812043U CN 214410978 U CN214410978 U CN 214410978U
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Abstract
The utility model relates to a winding device technical field specifically is an automatic winding device of magnetic screen inductor, include power portion, hot-blast portion, play a portion, wire winding portion, ejection of compact portion, dial portion and organism, power portion runs through the organism and installs in the organism both sides, the rear end of organism is arranged in to hot-blast portion, the organism top is arranged in to wire winding portion symmetry, play a portion and place in the middle part of wire winding portion, in the use, hot-blast portion heats the softening through going on carrying out the winding copper wire, improves the winding compactness of this copper wire and adheres to the nature by force, and wire winding portion drives the inductor and rotates after the power drive that receives power portion, twines the copper wire on the inductor, and after the winding is accomplished, plays ejection of compact portion through playing a portion and carries out the work piece collection with the work piece. The utility model discloses solved the inductor wire winding betterly and mostly had carried out the wire winding operation with the help of manual wire winding or with the help of semi-automatization equipment, work efficiency is lower, has great safety risk scheduling problem.
Description
Technical Field
The utility model relates to a winding device technical field specifically is an automatic winding device of magnetic screen inductor.
Background
With the rapid development of scientific technology, most of electrical products need to be wound into inductance coils by enameled copper wires (enameled wires for short), and the inductors are difficult to fall off after being wound well.
Chinese patent with application number CN201820646911.5 discloses an inductance full-automatic winding machine tool, which comprises a machine body, a slide rail, a first fixed plate, a fixed base, a power supply device, a single chip microcomputer, a buckling device and a piece mounting vehicle, wherein the buckling device is arranged at the front end of the machine body, after winding is completed, the single chip microcomputer controls a sixth motor and a second transmission device to rotate so as to enable a moving block to move rightwards to pull an inductor leftwards to pull the inductor to drop the inductor, the problem that the inductor is difficult to buckle down after an outer ring of the inductor is wound is solved, the piece mounting vehicle is arranged at the inner side of the left end of the fixed base, the buckled inductor drops into the piece mounting vehicle through an inner groove at the top end of the fixed base, a sponge layer is glued inside the piece to prevent the inductor from dropping and being damaged, the problem of be difficult for after the winding good containerizing one by one can not carry out disposable collection transport is solved.
However, present inductor wire winding is mostly artifical wire winding or carries out the wire winding operation with the help of semi-automatization equipment, and work efficiency is lower, has great safety risk, and this patent is through adopting the fine above-mentioned problem of having solved of a magnetism shielding inductor's automatic wire winding device.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned weak point that exists among the prior art, the utility model provides an automatic winding device of magnetic screen inductor for solve the inductor wire winding and mostly be artifical wire winding or carry out the wire winding operation with the help of semi-automatization equipment, work efficiency is lower, has great safety risk scheduling problem.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides a magnetic screen inductor's automatic winding device, includes power portion, hot-blast portion, plays a part, wire winding portion, ejection of compact portion, dials positive portion and organism, power portion runs through the organism and installs in the organism both sides, the rear end of organism is arranged in to hot-blast portion, the organism top is arranged in to wire winding portion symmetry, play a middle part that a portion placed in wire winding portion, the front end of organism is arranged in to ejection of compact portion, dial positive portion and place in the organism front end, wire winding portion symmetry is equipped with synchronous pivoted first wire winding end and second wire winding end.
Further, the power part comprises a driving motor, a motor bracket, a driving gear, a first driven gear, a second driven gear, a first transmission belt, a second transmission belt, a transmission rod, a third driven gear, a third transmission belt and a fourth driven gear;
the motor support is installed on the side of organism, driving motor installs on the motor support, the motor output is equipped with the driving gear, first driven gear and second driven gear are connected with the driving gear transmission through first driving belt and second driving belt respectively, the transfer line both ends symmetry is equipped with second driven gear and third driven gear, fourth driven gear passes through the third driving belt and is connected with the third driven gear transmission.
Further, wire winding portion still includes wire winding connecting axle and wire winding baffle, wire winding connecting axle one end is connected with first driven gear transmission, wire winding baffle both ends are connected with wire winding connecting axle and first wire winding end respectively, the second wire winding end is connected with fourth driven gear transmission.
Further, the hot air part comprises a hot air power cylinder, a fixing clamping seat, a connecting sleeve and a spray pipe, the fixing clamping seat is fixed on the side edge of the machine body, the hot air power cylinder is installed on the fixing clamping seat, the connecting sleeve is connected with the hot air power cylinder, and the spray pipe is arranged on the side edge of the connecting sleeve.
Further, play a portion including playing a telescopic link, playing piece, cylinder support and playing a cylinder, cylinder support arranges the top of organism in, play a cylinder and install on cylinder support, play a telescopic link one end and play a cylinder sliding connection, it is equipped with and plays the piece to play a telescopic link other end, play the piece and arrange first wire winding end and second wire winding end middle part in.
Further, dial the portion including dialling positive board, two and dialling positive piece, dialling positive cylinder and dialling the telescopic link, dial the front end at the organism of positive cylinder installation, dial positive telescopic link one end and dialling positive cylinder sliding connection, dial positive board and the other end of dialling positive telescopic link and be connected, it is equipped with the circular arc and leads to the groove to dial board one end, two dial positive piece symmetry and arrange logical inslot wall both sides in, two dial positive piece symmetry and arrange both ends about first wire winding end in.
Further, ejection of compact portion includes ejection of compact connecting plate and ejection of compact slide, ejection of compact connecting plate is fixed ejection of compact slide and is reached the organism front end, ejection of compact slide is arranged in and is played a bottom.
Compared with the prior art, the utility model, following beneficial effect has:
the utility model discloses a power portion, hot-blast portion, play a portion, wire winding portion, ejection of compact portion, dial positive portion and organism, the organism provides holding power and mounted position for the device, power portion provides power take off for the device, hot-blast portion heats the softening through going on winding copper wire, improve the winding compactness of this copper wire and adhere to the nature by force, wire winding portion is after the power drive that receives power portion, it rotates to drive the inductor, with the copper wire winding on the inductor, after the winding is accomplished, play ejection of compact portion with the work piece through playing a portion and carry out the work piece collection. The power portion provides power output through driving motor, passes through first driving belt and second driving belt and first driven gear and second driven gear transmission power through the driving gear, and the transfer line is with the power transmission of second driven gear to third driven gear, and third driven gear passes through third driving belt with power transmission to fourth driven gear to realize first driven gear and fourth driven gear's synchronous rotation. The winding part drives the inductor clamped at the middle part to rotate through the synchronous rotation of the first winding end and the second winding end, and the quick winding operation of the device is realized. The hot wind part provides power output through the hot wind power cylinder, the power output is transmitted to the spray pipe through the connecting sleeve, and the spray pipe sprays hot wind to accelerate the softening and winding of the copper wires. The piece kicking part is connected with a kicking telescopic rod in a sliding mode through a kicking cylinder, the kicking block is pushed to move back and forth, and the kicking of the workpiece is completed until the workpiece is discharged to a discharging slide way to perform automatic workpiece collection. When the copper wire is wound rapidly, the correcting part corrects the offset copper wire rapidly by using the correcting block, and the influence of the offset copper wire on the working efficiency is reduced.
The utility model discloses solved the inductor wire winding betterly and mostly had carried out the wire winding operation with the help of manual wire winding or with the help of semi-automatization equipment, work efficiency is lower, has great safety risk scheduling problem. The utility model discloses simple structure, convenient operation, reliable and stable, long service life.
Drawings
Fig. 1 is a schematic structural view (view one) of an automatic winding device for a magnetic shielding inductor according to the present invention;
FIG. 2 is a partial enlarged view of portion A of FIG. 1;
fig. 3 is a schematic structural view (view two) of an automatic winding device for a magnetic shielding inductor according to the present invention;
reference numerals in the drawings of the specification include:
a power section 1; a drive motor 101; a motor bracket 102; a drive gear 103; a first driven gear 104; a second driven gear 105; a first drive belt 106; a second drive belt 107; a drive link 108; a third driven gear 109; a third drive belt 110; a fourth driven gear 111;
a hot air section 2; a hot air power cylinder 201; a fixed card holder 202; a connecting sleeve 203; a nozzle 204;
a kicker portion 3; a kick piece telescopic rod 301; a kick block 302; a cylinder bracket 303; a kick cylinder 304;
a winding part 4; a winding connection shaft 401; a winding separator 402; a first winding end 403; a second winding end 404;
a discharge part 5; a discharge connection plate 501; a discharge chute 502;
a setting part 6; a correcting plate 601; a correcting block 602; a correcting cylinder 603; straightening the telescopic rod 604;
and a body 7.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.
The first embodiment is as follows:
as shown in fig. 1-3, an automatic winding device of magnetic shielding inductor, including power portion 1, hot-blast portion 2, play a part 3, wire winding portion 4, ejection of compact portion 5, dial positive portion 6 and organism 7, power portion 1 runs through organism 7 and installs in the organism both sides, hot-blast portion 2 arranges the rear end of organism 7 in, organism 7 top is arranged in to wire winding portion 4 symmetry, play a part 3 and arrange the middle part of wire winding portion 4 in, the front end of organism 7 is arranged in to ejection of compact portion 5, dial positive portion 6 and arrange the organism front end in, wire winding portion 4 symmetry is equipped with synchronous pivoted first wire winding end 403 and second wire winding end 404.
The utility model discloses a power portion 1, hot wind portion 2, play a part 3, wire winding portion 4, ejection of compact portion 5, dial positive portion 6 and organism 7, organism 7 provides holding power and mounted position for the device, power portion 1 provides power take off for the device, hot wind portion 2 heats the softening through going on winding copper wire, improve the winding compactness of this copper wire and adhere to the nature by force, wire winding portion 4 is behind the power drive that receives power portion 1, it rotates to drive the inductor, twine the copper wire on the inductor, after the winding is accomplished, play ejection of compact portion 5 through playing a part 3 and carry out the work piece collection with the work piece.
The power part 1 comprises a driving motor 101, a motor bracket 102, a driving gear 103, a first driven gear 104, a second driven gear 105, a first transmission belt 106, a second transmission belt 107, a transmission rod 108, a third driven gear 109, a third transmission belt 110 and a fourth driven gear 111;
the motor support 102 is arranged on the side of the machine body 7, the driving motor 101 is arranged on the motor support 102, a driving gear 103 is arranged at the outlet end of the motor 101, the first driven gear 104 and the second driven gear 105 are in transmission connection with the driving gear 103 through a first transmission belt 106 and a second transmission belt 107 respectively, the second driven gear 105 and the third driven gear 109 are symmetrically arranged at the two ends of the transmission rod 108, and the fourth driven gear 111 is in transmission connection with the third driven gear 109 through a third transmission belt 110.
The power unit 1 provides power output through the driving motor 101, and transmits power with the first driven gear 104 and the second driven gear 105 through the driving gear 103 and the first transmission belt 106 and the second transmission belt 107, the transmission rod 108 transmits power of the second driven gear 105 to the third driven gear 109, and the third driven gear 109 transmits power to the fourth driven gear 111 through the third transmission belt 110, so that synchronous rotation of the first driven gear 104 and the fourth driven gear 111 is realized.
The winding part 4 further comprises a winding connecting shaft 401 and a winding partition 402, wherein one end of the winding connecting shaft 401 is in transmission connection with the first driven gear 104, two ends of the winding partition 402 are respectively connected with the winding connecting shaft 401 and the first winding end 403, and the second winding end 404 is in transmission connection with the fourth driven gear 111.
The winding part 4 drives the inductor clamped in the middle part to rotate through the synchronous rotation of the first winding end 403 and the second winding end 404, so that the fast winding operation of the device is realized.
Example two:
as shown in fig. 1-3, an automatic winding device of magnetic shielding inductor, including power portion 1, hot-blast portion 2, play a part 3, wire winding portion 4, ejection of compact portion 5, dial positive portion 6 and organism 7, power portion 1 runs through organism 7 and installs in the organism both sides, hot-blast portion 2 arranges the rear end of organism 7 in, organism 7 top is arranged in to wire winding portion 4 symmetry, play a part 3 and arrange the middle part of wire winding portion 4 in, the front end of organism 7 is arranged in to ejection of compact portion 5, dial positive portion 6 and arrange the organism front end in, wire winding portion 4 symmetry is equipped with synchronous pivoted first wire winding end 403 and second wire winding end 404.
The utility model discloses a power portion 1, hot wind portion 2, play a part 3, wire winding portion 4, ejection of compact portion 5, dial positive portion 6 and organism 7, organism 7 provides holding power and mounted position for the device, power portion 1 provides power take off for the device, hot wind portion 2 heats the softening through going on winding copper wire, improve the winding compactness of this copper wire and adhere to the nature by force, wire winding portion 4 is behind the power drive that receives power portion 1, it rotates to drive the inductor, twine the copper wire on the inductor, after the winding is accomplished, play ejection of compact portion 5 through playing a part 3 and carry out the work piece collection with the work piece.
The power part 1 comprises a driving motor 101, a motor bracket 102, a driving gear 103, a first driven gear 104, a second driven gear 105, a first transmission belt 106, a second transmission belt 107, a transmission rod 108, a third driven gear 109, a third transmission belt 110 and a fourth driven gear 111;
the motor support 102 is arranged on the side of the machine body 7, the driving motor 101 is arranged on the motor support 102, a driving gear 103 is arranged at the outlet end of the motor 101, the first driven gear 104 and the second driven gear 105 are in transmission connection with the driving gear 103 through a first transmission belt 106 and a second transmission belt 107 respectively, the second driven gear 105 and the third driven gear 109 are symmetrically arranged at the two ends of the transmission rod 108, and the fourth driven gear 111 is in transmission connection with the third driven gear 109 through a third transmission belt 110.
The power unit 1 provides power output through the driving motor 101, and transmits power with the first driven gear 104 and the second driven gear 105 through the driving gear 103 and the first transmission belt 106 and the second transmission belt 107, the transmission rod 108 transmits power of the second driven gear 105 to the third driven gear 109, and the third driven gear 109 transmits power to the fourth driven gear 111 through the third transmission belt 110, so that synchronous rotation of the first driven gear 104 and the fourth driven gear 111 is realized.
The winding part 4 further comprises a winding connecting shaft 401 and a winding partition 402, wherein one end of the winding connecting shaft 401 is in transmission connection with the first driven gear 104, two ends of the winding partition 402 are respectively connected with the winding connecting shaft 401 and the first winding end 403, and the second winding end 404 is in transmission connection with the fourth driven gear 111.
The winding part 4 drives the inductor clamped in the middle part to rotate through the synchronous rotation of the first winding end 403 and the second winding end 404, so that the fast winding operation of the device is realized.
The hot air part 2 comprises a hot air power cylinder 201, a fixed clamping seat 202, a connecting sleeve 203 and a spray pipe 204, the fixed clamping seat 202 is fixed on the side edge of the machine body 7, the hot air power cylinder 201 is installed on the fixed clamping seat 202, the connecting sleeve 201 is connected with the hot air power cylinder 201, and the spray pipe 204 is arranged on the side edge of the connecting sleeve 201.
The hot air part 2 provides power output through the hot air power cylinder 201, the power output is transmitted to the spray pipe 204 through the connecting sleeve 203, and the spray pipe 204 sprays hot air to accelerate the softening and winding of the copper wires.
Kicking a portion 5 including kicking a telescopic link 301, kicking piece 302, cylinder support 303 and kicking a cylinder 304, the top of organism 7 is arranged in to cylinder support 303, kicking a cylinder 304 and installing on cylinder support 303, kicking a telescopic link 301 one end and kicking a cylinder 304 sliding connection, kicking a telescopic link 301 other end and being equipped with and kicking piece 302, kicking piece 302 and arranging first wire winding end 403 and second wire winding end 404 middle part in. The discharging part 5 comprises a discharging connecting plate 501 and a discharging slideway 502, the discharging slideway 502 is fixed at the front end of the machine body 7 by the discharging connecting plate 501, and the discharging slideway 502 is arranged at the bottom of the kicking block 302.
The kicking part 5 is connected with the kicking telescopic rod 301 in a sliding mode through the kicking cylinder 304, the kicking block 302 is pushed to move back and forth, and the work pieces are kicked out to the discharging slide 502 to be automatically collected.
The portion 6 of correcting includes the board 601 of correcting, two blocks 602 of correcting, corrects cylinder 603 and corrects telescopic link 604, corrects cylinder 603 and installs the front end at organism 7, corrects telescopic link 604 one end and corrects cylinder 603 sliding connection, dials positive board 601 and is connected with the other end of dialling positive telescopic link 604, dials positive board 601 one end and is equipped with the circular arc and leads to the groove, two blocks 602 of correcting are symmetrically arranged in and lead to the inslot wall both sides, two blocks 602 of correcting are symmetrically arranged in both ends about first wire winding end 403.
When the copper wire is wound rapidly, the correcting part 6 corrects the deviated copper wire rapidly by using the correcting block 602, and the influence of the deviation of the copper wire on the working efficiency is reduced.
Advantages of the second embodiment over the first embodiment:
the automatic winding device has the advantages that the processing efficiency and the processing quality of the automatic winding device are improved, the mounting firmness and the working stability of the automatic winding device are improved, the automation degree of the automatic winding device is improved, and the service life of the automatic winding device is prolonged.
The use method of the automatic winding device comprises the following steps:
In the description of the present invention, it is to be understood that the terms "front end", "rear end", "horizontal", "upper", "lower", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
The above description is only for the embodiments of the present invention, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much, and those skilled in the art will know all the common technical knowledge in the technical field of the present invention before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date, and those skilled in the art can combine their own ability to perfect and implement the schemes, and some typical known structures or known methods should not become obstacles for those skilled in the art to implement the present application. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (7)
1. An automatic winding device of a magnetic shielding inductor is characterized in that: including power portion (1), hot-blast portion (2), play a part portion (3), wire winding portion (4), ejection of compact portion (5), dial positive portion (6) and organism (7), power portion (1) runs through organism (7) and installs in the organism both sides, the rear end of organism (7) is arranged in hot-blast portion (2), organism (7) top is arranged in to wire winding portion (4) symmetry, play the middle part of a part portion (3) arranging wire winding portion (4) in, the front end of organism (7) is arranged in ejection of compact portion (5), dial positive portion (6) and arrange the organism front end in, wire winding portion (4) symmetry is equipped with synchronous pivoted first wire winding end (403) and second wire winding end (404).
2. An automatic winding device for a magnetic shield inductor according to claim 1, characterized in that: the power part (1) comprises a driving motor (101), a motor bracket (102), a driving gear (103), a first driven gear (104), a second driven gear (105), a first transmission belt (106), a second transmission belt (107), a transmission rod (108), a third driven gear (109), a third transmission belt (110) and a fourth driven gear (111);
the side at organism (7) is installed in motor support (102), install on motor support (102) driving motor (101), motor (101) play end is equipped with driving gear (103), first driven gear (104) and second driven gear (105) are connected with driving gear (103) transmission through first drive belt (106) and second drive belt (107) respectively, transfer line (108) both ends symmetry is equipped with second driven gear (105) and third driven gear (109), fourth driven gear (111) are connected with third driven gear (109) transmission through third drive belt (110).
3. An automatic winding device for a magnetic shield inductor according to claim 2, characterized in that: the winding part (4) further comprises a winding connecting shaft (401) and a winding partition plate (402), one end of the winding connecting shaft (401) is in transmission connection with the first driven gear (104), two ends of the winding partition plate (402) are respectively connected with the winding connecting shaft (401) and the first winding end (403), and the second winding end (404) is in transmission connection with the fourth driven gear (111).
4. An automatic winding device for a magnetic shield inductor according to claim 3, characterized in that: the hot air part (2) comprises a hot air power cylinder (201), a fixed clamping seat (202), a connecting sleeve (203) and a spray pipe (204), the fixed clamping seat (202) is fixed on the side edge of the machine body (7), the hot air power cylinder (201) is installed on the fixed clamping seat (202), the connecting sleeve (203) is connected with the hot air power cylinder (201), and the spray pipe (204) is arranged on the side edge of the connecting sleeve (203).
5. An automatic winding device for a magnetic shield inductor according to claim 4, characterized in that: kick a portion (3) including kicking a telescopic link (301), kicking piece (302), cylinder support (303) and kicking a cylinder (304), the top of organism (7) is arranged in cylinder support (303), kick a cylinder (304) and install on cylinder support (303), kick a telescopic link (301) one end and play a cylinder (304) sliding connection, it is equipped with kicking piece (302) to kick a telescopic link (301) other end, kick piece (302) and arrange first wire winding end (403) and second wire winding end (404) middle part in.
6. An automatic winding device for a magnetic shield inductor according to claim 5, characterized in that: dial positive portion (6) including dialling positive board (601), two and dialling positive piece (602), dialling positive cylinder (603) and dialling positive telescopic link (604), dial positive cylinder (603) and install the front end in organism (7), dial positive telescopic link (604) one end and dial positive cylinder (603) sliding connection, dial positive board (601) and the other end of dialling positive telescopic link (604) and be connected, dial positive board (601) one end and be equipped with the circular arc and lead to the groove, two it leads to inslot wall both sides in to dial positive piece (602) symmetry, two it arranges both ends about first wire winding end (403) in to dial positive piece (602) symmetry.
7. An automatic winding device for a magnetic shield inductor according to claim 6, characterized in that: the discharging part (5) comprises a discharging connecting plate (501) and a discharging slide way (502), the discharging slide way (502) is fixed at the front end of the machine body (7) by the discharging connecting plate (501), and the bottom of the kicking block (302) is arranged in the discharging slide way (502).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120812043.5U CN214410978U (en) | 2021-04-20 | 2021-04-20 | Automatic winding device of magnetic shielding inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120812043.5U CN214410978U (en) | 2021-04-20 | 2021-04-20 | Automatic winding device of magnetic shielding inductor |
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| Publication Number | Publication Date |
|---|---|
| CN214410978U true CN214410978U (en) | 2021-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120812043.5U Active CN214410978U (en) | 2021-04-20 | 2021-04-20 | Automatic winding device of magnetic shielding inductor |
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| CN (1) | CN214410978U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117079969A (en) * | 2023-10-10 | 2023-11-17 | 佛山市顺德区马甲科技有限公司 | Winding device for high-frequency transformer production |
-
2021
- 2021-04-20 CN CN202120812043.5U patent/CN214410978U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117079969A (en) * | 2023-10-10 | 2023-11-17 | 佛山市顺德区马甲科技有限公司 | Winding device for high-frequency transformer production |
| CN117079969B (en) * | 2023-10-10 | 2024-05-28 | 佛山市顺德区马甲科技有限公司 | Winding device for high-frequency transformer production |
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