CN214409669U - Remote control system of ship loader - Google Patents
Remote control system of ship loader Download PDFInfo
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- CN214409669U CN214409669U CN202023165204.0U CN202023165204U CN214409669U CN 214409669 U CN214409669 U CN 214409669U CN 202023165204 U CN202023165204 U CN 202023165204U CN 214409669 U CN214409669 U CN 214409669U
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- ship loader
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Abstract
The utility model provides a remote control system of shipment machine, including the shipment machine body, still include: the monitoring acquisition module is used for acquiring shipping field images and video information; and the remote control module is electrically connected with the ship loader and used for controlling the ship loader body to carry out ship loading operation. The monitoring acquisition module comprises: the cameras are arranged above a chute of the ship loader, below the chute, at the pitching position of the large arm, at the telescopic position of the frame, at the right-hand running position of the cart and at the left-hand running position of the cart; the holder camera is arranged on the conveying belt. The utility model discloses utilize remote control module to control the shipment action of shipment machine to realize the remote operation purpose, be equipped with remote mode button and remote control mode button in the remote control module and supply the selection, consequently accessible remote control room or the other remote control handle of machine realize the remote control to the shipment machine, consequently can realize unmanned on the machine, remote control under the machine.
Description
Technical Field
The utility model relates to a shipment machine technical field, concretely relates to shipment machine remote control system for cement manufacture.
Background
The ship loader is a large bulk cargo machine used in bulk cargo wharf loading, and the general ship loader is composed of an arm frame belt conveyor, a telescopic chute, a walking device, a pitching device, a slewing device and the like. The system plays an important role in the industries of energy, electric power, metallurgy, harbors and the like, in particular to bulk material collecting and distributing centers. For the field of cement production, it has become a trend to send cement in bulk by a ship loader, but the prior art mostly adopts an onboard operation mode, that is, an operator needs to be placed on the ship loader to operate a ship loader body, which is poor in working environment for high-altitude near-water operation, and cannot leave a cab by the operator, especially under severe weather, the safety risk of worker operation is high, and the existing onboard operation mode has certain defects in the aspects of safety coefficient, automation and intellectualization along with the trend that a large wharf gradually develops to a remote operation mode and an automatic loading and unloading mode.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model utilizes the remote control module to control the ship loading action of the ship loader so as to realize the purpose of remote operation, and the remote control module is provided with a remote mode button and a remote control mode button for selection, so that the remote control of the ship loader can be realized through a remote control room or a remote control handle beside the ship loader, thereby realizing unmanned on-board and remote control under-board; in addition, the operation condition of key points on the ship loader site can be monitored through the monitoring acquisition module so as to ensure the ship loader operation. The specific technical scheme is as follows:
remote control system of shipment machine, including the shipment machine body, still include:
the monitoring acquisition module is used for acquiring shipping field images and video information; and
the remote control module is electrically connected with the ship loader, and the remote control module is used for displaying the acquisition information of the monitoring acquisition module and controlling the ship loader body to ship through the remote operation terminal.
Preferably, the monitoring and collecting module includes:
the cameras are arranged above a chute of the ship loader, below the chute, at the pitching position of the large arm, at the telescopic position of the frame, at the right-hand running position of the cart and at the left-hand running position of the cart;
the holder camera is arranged on the conveying belt; and
and the on-board exchanger is used for transmitting the information collected by the camera and the holder camera to the remote control module.
Preferably, the remote manipulation module includes:
the remote operation switch is electrically connected with the on-board switch through an optical fiber;
the remote controller is electrically connected with the remote operation switch, is also electrically connected with the ship loader and is used for controlling the ship loader to carry out ship loading operation; and
the remote display terminal comprises a remote operation computer and a display, a remote control power switch, an on-off button and a mode switching button are arranged on the interface of the remote operation computer, the on-off button is used for controlling the on-off of a ship fan, dust collecting equipment and a material conveying belt, the mode switching button comprises a remote mode button and a remote control mode button, and the display is used for displaying video information acquired by the monitoring acquisition module;
the remote operation terminal is electrically connected with the remote controller and the remote display terminal and is used for realizing the ship loading action of the ship loader.
Preferably, the remote operation terminal is a remote control room, an operation handle is arranged in the remote control room, and the operation handle is used for controlling the ship loader to carry out ship loading.
Preferably, the remote operation switch is electrically connected with a hard disk video recorder, and the hard disk video recorder is electrically connected with the display.
Preferably, the remote operation terminal is a remote control handle beside the ship loader, the remote control handle beside the ship loader is electrically connected with the mode switching button, the remote control handle beside the ship loader is provided with an on-off switch and a remote control handle, the on-off switch is used for controlling the on-off of a fan, dust collecting equipment and a conveying belt for ship loading, and the remote control handle is used for controlling the ship loading action of the ship loader.
Preferably, the remote control system of the ship loader further comprises an auxiliary inspection module, and the auxiliary inspection module is used for monitoring parameters of host equipment of the ship loader.
According to the technical solution provided by the utility model, the utility model discloses following beneficial effect has: video image information that camera and cloud platform camera in the control collection module gathered is transmitted to the remote switch on the machine, and show through the display on the remote display terminal, so that monitor the operational aspect of shipment machine key point, and then control the shipment action of shipment machine through remote operation terminal, in order to realize unmanned on the machine, remote operation's purpose, thereby the adverse effect that traditional on-machine operation brought has been avoided, in addition, remote operation terminal divide into two kinds of modes of remote control room and the other remote control handle of machine, consequently, can realize the mode of operation of a tractor serves several places control.
Drawings
FIG. 1 is a block diagram of the system of the present invention;
FIG. 2 is a system block diagram of a monitor acquisition module;
FIG. 3 is a system block diagram of a remote control module;
FIG. 4 is a system block diagram of a remote display terminal;
FIG. 5 is a block diagram of a system for remotely operating a computer;
FIG. 6 is a system block diagram of a mode switch button;
FIG. 7 is a system block diagram of a remote control room;
FIG. 8 is a system block diagram of a remote control handset at the machine side;
fig. 9 is a system block diagram of the present invention including an auxiliary inspection module;
fig. 10 is a system block diagram of the connection of the camera and the pan-tilt camera with the remote display terminal.
In the figure: 10. shipment machine body, 20, control collection module, 21, the camera, 22, cloud platform camera, 23, the machine switch, 30, remote control module, 3100, the remote operation switch, 3200, remote controller, 3300, remote display terminal, 3310, the remote operation computer, 3311, remote control switch, 3312, the start/stop button, 3313, the mode switching button, 3320, the display, 40, remote operation terminal, 410, the remote control room, 411 operating handle, 420, the other remote control handle of machine, 421, the start/stop switch, 422, the remote control handle, 50, the supplementary module of patrolling and examining, 6, the remote mode button, 7, the remote control mode button, 8, the hard disk video recorder.
Detailed Description
The present invention will be described in detail with reference to the drawings and specific embodiments, wherein prior to describing the technical aspects of the embodiments of the present invention in detail, the terms and the like are explained, and in the present specification, the components with the same names or the same reference numbers represent the similar or the same structures and are only used for illustrative purposes.
Example (b):
referring to fig. 1, the remote control system of the ship loader includes a ship loader body 10, and further includes:
the monitoring acquisition module 20 is used for acquiring shipping field images and video information; and
In this embodiment, referring to fig. 2, the monitoring and collecting module 20 includes:
the cameras 21 are arranged above a chute of the ship loader, below the chute, at the pitching position of the large arm, at the telescopic position of the frame, at the right-hand running position of the cart and at the left-hand running position of the cart;
the cradle head camera 22 is arranged on the material conveying belt, and information collection is carried out on the main operation positions of the ship loader and the material conveying belt through the camera 21 and the cradle head camera 22; and
and the on-board exchanger 23 is used for transmitting the information collected by the camera 21 and the pan-tilt camera 22 to the remote control module 30, and the image and video information collected by the camera and the pan-tilt camera are transmitted to the remote control module through the on-board exchanger.
In this embodiment, referring to fig. 3, the remote control module 30 includes:
a remote operation switch 3100 electrically connected to the on-board switch 23 via an optical fiber;
the remote controller 3200 is an S7-1200 series PLC controller, is electrically connected with the remote operation switch 3100, is simultaneously electrically connected with the ship loader, is used for controlling the ship loader to ship, namely controlling the ship loader to ship, and particularly relates to controlling the traveling distance of a cart on the ship loader, adjusting the pitching angle of a large arm of the ship loader and adjusting the telescopic distance of a frame of the ship loader so as to move a chute to a proper position and facilitate the ship loader;
referring to fig. 4-6, the remote display terminal 3300 includes a remote control computer 3310 and a display 3320, the interface of the remote control computer 3310 is provided with a remote control power switch 3311, an on-off button 3312, and a mode switching button 3313, the on-off button 3312 is used for turning on or off the ship fan, the dust collecting equipment, and the material conveying belt, and the mode switching button 3313 includes a remote mode button 5 and a remote control mode button 6 for switching the remote control module to a remote mode or a remote control mode, thereby realizing integrated multiple control; and
the display 3320 is used for displaying the video information acquired by the monitoring acquisition module 20, the display may specifically adopt a liquid crystal display, the information acquired by the camera 21 and the pan-tilt camera 22 is transmitted to the remote operation switch through an optical fiber, and the acquired information is displayed by the display 3320 after being analyzed and calculated by the remote controller 3200;
wherein, remote operation terminal 40, remote operation terminal are connected with remote controller, remote display terminal electricity for the shipment action of shipment machine is realized, and remote operation terminal 40 can be operated the cart walking distance on the shipment machine, operate shipment machine big arm every single move angle and adjust the flexible distance of shipment machine frame, so that conveniently remove the elephant trunk of shipment to suitable position, carry out the shipment of cement bulk cargo.
In this embodiment, referring to fig. 7, the remote operation terminal 40 is a remote control room 410, an operation handle 411 is arranged in the remote control room, remote operation can be switched on and off by a remote control power switch 3311 on a remote operation computer 3310, operation mode switching is realized by a mode switching button 3313, the on and off of a fan, a dust collecting device, a material conveying belt and other devices for a ship loader are controlled by an on-off button 3312, and the ship loader is controlled by the operation handle, that is, the walking distance of a ship loader cart, the pitching angle of a boom and the telescopic distance of a rack can be specifically controlled, and the control room can be arranged in a wharf front-edge water hand room, so that the purpose of unmanned and remote control on the ship loader is realized.
As a preferred technical solution of the present invention, referring to fig. 10, the remote operation switch is electrically connected to a hard disk recorder 8, the hard disk recorder is electrically connected to a display 3320, and the hard disk recorder is configured in the remote control room 410 to store and save videos, so as to facilitate searching of video data.
In another embodiment, referring to fig. 8, the remote operation terminal 40 is a remote control handle 420 on the machine side, the remote control handle on the machine side is electrically connected to the mode switching button 3313, the remote control handle on the machine side is provided with an on-off switch 421 and a remote control handle 422, the on-off switch is used for controlling the on-off of the ship loader fan, the dust collecting equipment and the material conveying belt, and the walking distance, the large arm pitch angle and the rack telescopic distance of the ship loader cart are controlled by the remote control handle, and the remote control handle on the machine side can be used for realizing the on-site operation of an operator.
In this embodiment, referring to fig. 9, the remote control system of shipment machine still includes supplementary module 50 of patrolling and examining, and the supplementary module of patrolling and examining is used for monitoring shipment host computer equipment parameter, and specifically includes the sensor that carries out the collection to parameters such as equipment temperature, vibration, carries out the controller handled to the information of gathering, and carries out the display that shows to information, therefore this supplementary system 50 of patrolling and examining of temperature, vibration isoparametric accessible of shipment host computer equipment monitors, ensures that operating personnel looks over the equipment behavior in real time.
The above-mentioned embodiments are only to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.
Claims (7)
1. Remote control system of shipment machine, including shipment machine body (10), its characterized in that still includes:
the monitoring acquisition module (20) is used for acquiring shipping field images and video information; and
the remote control module (30) is electrically connected with the ship loader and is used for displaying the acquisition information of the monitoring acquisition module (20) and controlling the ship loader body to carry out the ship loading action through the remote operation terminal (40).
2. Remote control system of a ship loader as claimed in claim 1, characterized in that the monitoring acquisition module (20) comprises:
the camera (21) is arranged above a chute of the ship loader, below the chute, at the pitching position of the large arm, at the stretching position of the frame, at the right-going position of the cart and at the left-going position of the cart;
a pan-tilt camera (22) disposed on the conveyor belt; and
the system comprises an on-board exchanger (23) for transmitting information collected by the camera (21) and the pan-tilt camera (22) to a remote control module (30).
3. Remote control system of a ship loader as claimed in claim 2, characterized in that the remote control module (30) comprises:
a remotely operated switch (3100) electrically connected to the on-board switch (23) by an optical fiber;
the remote controller (3200) is electrically connected with the remote operation switch (3100), and is also electrically connected with the ship loader to control the ship loader to carry out ship loading operation; and
the remote control system comprises a remote display terminal (3300) and a control system, wherein the remote display terminal comprises a remote control computer (3310) and a display (3320), a remote control power switch (3311), an on-off button (3312) and a mode switching button (3313) are arranged on the interface of the remote control computer (3310), the on-off button (3312) is used for controlling the on or off of a ship fan, dust collecting equipment and a material conveying belt, the mode switching button (3313) comprises a remote mode button (6) and a remote control mode button (7), and the display (3320) is used for displaying video information acquired by a monitoring acquisition module (20);
the remote operation terminal (40) is electrically connected with the remote controller and the remote display terminal and is used for realizing the ship loading action of the ship loader.
4. Remote control system for a ship loader as claimed in claim 3 wherein the remote control terminal (40) is a remote control room (410) in which an operating handle (411) is provided for controlling the loading action of the ship loader.
5. The remote control system of a ship loader as claimed in claim 4, wherein the remote control switch is electrically connected to a hard disk video recorder (8), and the hard disk video recorder is electrically connected to a display (3320).
6. The remote control system of the ship loader according to claim 3, wherein the remote operation terminal (40) is a remote control handle (420) beside the ship loader, the remote control handle beside the ship loader is electrically connected with the mode switching button (3313), the remote control handle beside the ship loader is provided with an on-off switch (421) and a remote control handle (422), the on-off switch is used for controlling the on-off of a fan, dust collecting equipment and a conveying belt for the ship loader, and the remote control handle (422) is used for controlling the ship loader to carry out the ship loader.
7. The remote control system of a ship loader as claimed in any one of claims 1-6, characterized in that the remote control system of a ship loader further comprises an auxiliary inspection module (50) for monitoring ship loader host equipment parameters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023165204.0U CN214409669U (en) | 2020-12-23 | 2020-12-23 | Remote control system of ship loader |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023165204.0U CN214409669U (en) | 2020-12-23 | 2020-12-23 | Remote control system of ship loader |
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| Publication Number | Publication Date |
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| CN214409669U true CN214409669U (en) | 2021-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202023165204.0U Active CN214409669U (en) | 2020-12-23 | 2020-12-23 | Remote control system of ship loader |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114014037A (en) * | 2021-11-17 | 2022-02-08 | 安徽海螺信息技术工程有限责任公司 | Intelligent cement loading and unloading monitoring system for wharf |
| CN117342296A (en) * | 2023-11-14 | 2024-01-05 | 中交机电工程局有限公司 | Anti-collision system and method of unmanned shipping system |
-
2020
- 2020-12-23 CN CN202023165204.0U patent/CN214409669U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114014037A (en) * | 2021-11-17 | 2022-02-08 | 安徽海螺信息技术工程有限责任公司 | Intelligent cement loading and unloading monitoring system for wharf |
| CN114014037B (en) * | 2021-11-17 | 2023-08-29 | 安徽海螺信息技术工程有限责任公司 | Intelligent cement loading and unloading monitoring system for wharf |
| CN117342296A (en) * | 2023-11-14 | 2024-01-05 | 中交机电工程局有限公司 | Anti-collision system and method of unmanned shipping system |
| CN117342296B (en) * | 2023-11-14 | 2024-06-07 | 中交机电工程局有限公司 | Anti-collision system and method of unmanned shipping system |
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