CN214400641U - Copper pipe online annealing system capable of realizing automatic pipe penetration - Google Patents
Copper pipe online annealing system capable of realizing automatic pipe penetration Download PDFInfo
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- CN214400641U CN214400641U CN202022373443.9U CN202022373443U CN214400641U CN 214400641 U CN214400641 U CN 214400641U CN 202022373443 U CN202022373443 U CN 202022373443U CN 214400641 U CN214400641 U CN 214400641U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 64
- 239000010949 copper Substances 0.000 title claims abstract description 64
- 238000000137 annealing Methods 0.000 title claims abstract description 25
- 230000035515 penetration Effects 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000002699 waste material Substances 0.000 abstract description 6
- 230000003203 everyday effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses an online annealing system for copper pipes, which can realize automatic pipe penetration, and comprises a material frame, a guide die device, a swing arm device, a pair wheel device, a horizontal straightening device, a vertical straightening device and a traction system with servo control; the die guide device comprises a die guide upper cover, a die guide lower cover, a guide piece and an upper and lower cover opening and closing device, the guide piece is arranged in a space between the die guide upper cover and the die guide lower cover, and the upper and lower cover opening and closing device is arranged on the side surface of the die guide device and is respectively connected with the die guide upper cover and the die guide lower cover, so that the die guide device can be opened and closed more conveniently; at least one die guide device is detachably arranged behind the traction system and is opposite to the conveying direction of the copper pipe. The utility model discloses can realize the automation of poling operation, promote production efficiency, also avoid the production of abandonment copper pipe simultaneously, avoid the waste of raw and other materials, promote holistic yields.
Description
Technical Field
The utility model relates to a copper pipe online annealing system that is used for realizing automatic poling of copper pipe production and processing field.
Background
In recent years, with the development of the air conditioning industry towards the trends of high efficiency, energy conservation, environmental protection and health, the deepening of the world energy crisis and the increasing of the call for protecting the atmospheric ozone layer, new high-efficiency and energy-saving air conditioners are continuously pushed out to become the focus of domestic appliance enterprises in China for occupying domestic and foreign markets. The internal thread copper pipe with high heat transfer efficiency is widely used, and the copper pipe needs to be annealed before the internal thread is formed.
At present, during online annealing, a copper pipe is drawn out from an unwinding material frame, a manual pipe penetrating mode is adopted, the copper pipe penetrates through all parts of equipment from the unwinding material frame, a heating power supply and a linear speed can be started to perform annealing, the pipe penetrating process usually takes 4-8 minutes, and the copper pipe at the beginning is not heated and must be discarded. The waste of copper pipe raw materials of a large-yield user and the reduction of the production efficiency caused by manual pipe penetration are caused. Nowadays, the demand of users for the production efficiency of online annealing is higher and higher, and the optimization of online annealing equipment is imperative.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough of prior art, provide an online annealing system of copper pipe that can realize automatic poling, can realize the operation of automatic poling, improve user's production efficiency and reduce the waste of the raw and other materials in the production process.
One technical scheme for achieving the above purpose is as follows: a copper pipe online annealing system capable of realizing automatic pipe penetration comprises a material frame and a die guide device;
the copper pipe feeding device comprises a copper pipe feeding frame, a copper pipe feeding device and a copper pipe straightening device, and is characterized by further comprising a swing arm device, a pair wheel device, a horizontal straightening device, a vertical straightening device and a traction system with servo control, wherein the swing arm device, the pair wheel device, the horizontal straightening device, the vertical straightening device and the traction system are sequentially arranged in a straight line along the direction of a copper pipe feeding path;
the die guide device comprises a die guide upper cover, a die guide lower cover, a guide piece and an upper and lower cover opening and closing device, the guide piece is arranged in a space between the die guide upper cover and the die guide lower cover, and the upper and lower cover opening and closing device is arranged on the side surface of the die guide device and is respectively connected with the die guide upper cover and the die guide lower cover, so that the die guide device can be opened and closed more conveniently; at least one die guide device is detachably arranged behind the traction system and is opposite to the conveying direction of the copper pipe.
Furthermore, the swing arm device is provided with a rotary sensor for monitoring the extending position of the copper pipe from the material frame and controlling the frame-out speed of the copper pipe.
Furthermore, a motor is arranged on the wheel coupling device to pull the copper pipe out of the material frame.
Furthermore, the horizontal straightening device is a straightening hub device with an operating hand wheel.
Further, the vertical straightening device is a straightening hub device with an operating hand wheel.
The utility model discloses a copper pipe on-line annealing system capable of realizing automatic pipe penetration, after the die guide device is applied, the copper pipe is guided reliably in the operation process; after the swing arm device, the pair wheel device, the horizontal straightening device and the vertical straightening system are applied, the stability of the copper pipe in the running process and the straightness of the copper pipe are guaranteed to the greatest extent; after the traction system with servo control is adopted, the movement speed of the copper pipe can be controlled more accurately. The utility model discloses can realize the automation of poling operation, to the large-output customer, expect that can help the user to reduce 2.5-6 hours's operating time every day, improved the amount of production every day, very big promotion user's production efficiency. In addition, each frame of material can be calculated according to 40 frames of material produced by the user every day, and the user can be expected to be helped to produce more good products of 600-800m every day, so that the waste of raw materials and the work of processing waste copper pipes are reduced, and the yield of the whole system is improved.
Drawings
FIG. 1 is a schematic top view of an on-line annealing system for copper tubes capable of realizing automatic tube threading according to the present invention;
FIG. 2 is a cross-sectional view of a die guiding device in an online annealing system for copper tubes, which can realize automatic tube threading;
FIG. 3 is a side view of the die guiding device of the copper tube on-line annealing system capable of realizing automatic tube threading of the present invention;
FIG. 4 is a top view of the horizontal straightening device in the copper tube on-line annealing system capable of realizing automatic tube threading of the present invention;
FIG. 5 is a top view of the vertical straightening device of the copper tube on-line annealing system capable of realizing automatic tube threading of the present invention.
Detailed Description
The utility model discloses a utility model people is in order to be better to the technical scheme of the utility model understand, below through concrete embodiment to combine the figure to explain in detail:
referring to fig. 1, the copper tube on-line annealing system capable of realizing automatic tube threading of the present invention includes a die guiding device 1, a swing arm device 2, a pair wheel device 3, a horizontal straightening device 4, a vertical straightening device 5, and a traction system 6 with a servo.
The swing arm device 2 extends into the material frame, the swing arm device 2 is provided with a rotary sensor, the pair wheel device 3 is installed behind the swing arm device 2, the horizontal straightening device 4 is installed behind the pair wheel device 3, the vertical straightening device 5 is installed behind the horizontal straightening device 4, and the guide die device 1 is detachably arranged behind the servo traction system 6 and used for guiding the copper pipe. In the embodiment, one mold guiding device 1 is adopted, and in practical application, a plurality of mold guiding devices 1 can be detachably mounted in the system according to practical requirements.
Referring to fig. 2 and 3, the die guiding apparatus 1 includes a die guiding upper cover 11, a die guiding lower cover 12, a guiding member 13, and an opening and closing apparatus 14. Wherein the guide piece 13 is embedded in the guide die upper cover 11 and the guide die lower cover 12; the opening and closing device 14 is arranged on the guide die upper cover 11 and the guide die lower cover 12, so that the guide die device 1 can be opened and closed, the end part of the copper pipe can be conveniently clamped in the guide piece, and the guide is performed; the upper cover 11 of the guide die and the lower cover 12 of the guide die are matched with each other.
Please refer to fig. 4 and 5. The utility model discloses a can realize horizontal straightener 4 among automatic poling's copper pipe online annealing system includes horizontal straightening wheel 41, level adjusting device 42, horizontal installation frame 43. The utility model discloses a can realize perpendicular straightener among automatic poling's copper pipe on-line annealing system includes perpendicular straightener 51, perpendicular adjusting device 52, installs frame 53 perpendicularly. The horizontal straightening wheels 41 are installed on the horizontal installation frame 43, and the vertical straightening wheels 51 are installed on the vertical installation frame 53; a horizontal adjustment device 42 or a vertical adjustment device 52 is provided for each set of horizontal straightening wheels 41 and each set of vertical straightening wheels 51.
Adopt the utility model discloses an automatic on-line annealing system of copper pipe of poling carries out production, and the copper pipe utilizes the swing arm device to control the position appearance control of copper pipe from material frame output back to accurate orientation vertical straightening device and horizontal straightening device carry. After shaping by horizontal straightening and vertical straightening, the bent copper pipe becomes straight, and a certain number of die guide devices are used for guiding the copper pipe. In addition, the running speed of the copper pipe and the matching degree of the rotation of the copper pipe and the material frame become more accurate under the clamping of the servo system. The die guide device can be arranged in front of the heating box body to guide, so that the automatic pipe penetration of the copper pipe of the whole production line can be realized, and the whole system can be operated before the copper pipe reaches the heating box body. The system saves the operation time in the production process for the client, reduces the generation of waste copper pipes, and provides the integral production efficiency and the yield.
It will be appreciated by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as limitations of the present invention, and that changes and modifications to the above described embodiments will fall within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.
Claims (5)
1. The utility model provides a can realize online annealing system of copper pipe of automatic poling, includes material frame and guide die device, its characterized in that:
the copper pipe feeding device comprises a copper pipe feeding frame, a copper pipe feeding device and a copper pipe straightening device, and is characterized by further comprising a swing arm device, a pair wheel device, a horizontal straightening device, a vertical straightening device and a traction system with servo control, wherein the swing arm device, the pair wheel device, the horizontal straightening device, the vertical straightening device and the traction system are sequentially arranged in a straight line along the direction of a copper pipe feeding path;
the die guide device comprises a die guide upper cover, a die guide lower cover, a guide piece and an upper and lower cover opening and closing device, the guide piece is arranged in a space between the die guide upper cover and the die guide lower cover, and the upper and lower cover opening and closing device is arranged on the side surface of the die guide device and is respectively connected with the die guide upper cover and the die guide lower cover, so that the die guide device can be opened and closed more conveniently; at least one die guide device is detachably arranged behind the traction system and is opposite to the conveying direction of the copper pipe.
2. The on-line annealing system for copper pipes capable of realizing automatic pipe penetration according to claim 1, characterized in that: the swing arm device is provided with a rotary sensor for monitoring the extending position of the copper pipe out of the material frame and controlling the frame-out speed of the copper pipe.
3. The on-line annealing system for copper pipes capable of realizing automatic pipe penetration according to claim 1, characterized in that: and the coupling device is provided with a motor for pulling the copper pipe out of the material frame.
4. The on-line annealing system for copper pipes capable of realizing automatic pipe penetration according to claim 1, characterized in that: the horizontal straightening device is a straightening hub device with an operating hand wheel.
5. The on-line annealing system for copper pipes capable of realizing automatic pipe penetration according to claim 1, characterized in that: the vertical straightening device is a straightening hub device with an operating hand wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022373443.9U CN214400641U (en) | 2020-10-22 | 2020-10-22 | Copper pipe online annealing system capable of realizing automatic pipe penetration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022373443.9U CN214400641U (en) | 2020-10-22 | 2020-10-22 | Copper pipe online annealing system capable of realizing automatic pipe penetration |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214400641U true CN214400641U (en) | 2021-10-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022373443.9U Active CN214400641U (en) | 2020-10-22 | 2020-10-22 | Copper pipe online annealing system capable of realizing automatic pipe penetration |
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| Country | Link |
|---|---|
| CN (1) | CN214400641U (en) |
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2020
- 2020-10-22 CN CN202022373443.9U patent/CN214400641U/en active Active
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