CN214398645U - Cigarette carton flow monitoring system - Google Patents
Cigarette carton flow monitoring system Download PDFInfo
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- CN214398645U CN214398645U CN202120214972.6U CN202120214972U CN214398645U CN 214398645 U CN214398645 U CN 214398645U CN 202120214972 U CN202120214972 U CN 202120214972U CN 214398645 U CN214398645 U CN 214398645U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model provides a piece cigarette flow monitored control system, include: a monitoring controller, a bar code scanner and a conveyer belt conveying motor. The monitoring controller is respectively in signal connection with the bar code scanner, the industrial camera and the conveying belt conveying motor. The bar code scanner is used for scanning the bar code of the cigarette box so as to identify the brand of the cigarette in storage and count the quantity of the cigarette. And the monitoring controller calculates the flow of the warehousing cigarette pieces according to the warehousing brands and the cigarette piece quantity to obtain the flow of the warehousing cigarette pieces. And the monitoring controller judges whether the flow of the cigarette pieces is proper or not according to the comparison between the flow of the warehousing cigarette pieces and a set flow threshold value, and controls the conveying motor of the conveying belt to increase the conveying speed when the flow of the warehousing cigarette pieces is greater than the set flow threshold value. The utility model discloses can improve the work efficiency of putting in storage, reduce manual operation's work load, improve the intelligence of cigarette production line.
Description
Technical Field
The utility model relates to a cigarette production technical field especially relates to a piece cigarette flow monitoring system.
Background
In the cigarette production, the finished product elevated warehouse is positioned at the tail end of an automatic production line of the cigarette production, and the warehousing capability of the finished product elevated warehouse is directly related to the operation efficiency of upstream equipment, the production capability of the cigarette equipment and the balanced throughput capability of the whole warehouse. In actual production, the warehousing flow of finished cigarette pieces is unbalanced, so that a large flow exceeding the bearing capacity of equipment is caused, the cigarette pieces are frequently removed, and the operation efficiency of equipment in a warehousing area is severely limited. Meanwhile, the operators of the finished product elevated warehouse need to consider finished product warehouse-in and warehouse-out services, the warehouse area is far away, the operators need to frequently go to and fro at two ends of the warehouse area every day, and the cigarette pieces need to be manually transported to a cigarette piece conveying belt to be warehoused again after being removed, so that the labor intensity of the operators is undoubtedly greatly increased, and the damage rate of the cigarette pieces in the warehouse is also improved. Therefore, how to control the flow of the cigarette pieces to adapt to the warehousing operation has important significance.
Disclosure of Invention
The utility model provides a piece cigarette flow monitored control system has a piece cigarette flow unbalanced when solving the finished product piece cigarette warehouse entry of current finished product elevated warehouse, easily causes the accumulational problem of piece cigarette, can improve the work efficiency of putting in storage, reduces manual operation's work load, improves the intelligence of cigarette production line.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a cigarette flow monitoring system comprising: the monitoring controller, the bar code scanner and the conveying belt conveying motor are arranged on the conveying belt;
the monitoring controller is respectively in signal connection with the bar code scanner and the conveying motor of the conveying belt;
the bar code scanner is used for scanning bar codes of the cigarette boxes so as to identify the warehousing brands of the cigarette pieces and count the number of the cigarette pieces;
the monitoring controller calculates to obtain the flow of the warehousing cigarette pieces according to the warehousing brands and the cigarette piece quantity;
and the monitoring controller judges whether the flow of the cigarette pieces is proper or not according to the comparison between the flow of the warehousing cigarette pieces and a set flow threshold value, and controls the conveying motor of the conveying belt to increase the conveying speed when the flow of the warehousing cigarette pieces is greater than the set flow threshold value.
Preferably, the method further comprises the following steps: a camera;
the camera is in signal connection with the monitoring controller, is arranged at an entrance of the elevated warehouse and is used for shooting a cigarette carton conveying image on a conveying belt at the entrance of the elevated warehouse;
the monitoring controller identifies whether a cigarette carton is detained at the entrance of the elevated warehouse according to the cigarette carton conveying image, and controls the conveying motor of the conveying belt to increase the conveying speed when the cigarette carton is detained.
Preferably, the method further comprises the following steps: a display screen;
the display screen is in signal connection with the monitoring controller and is used for displaying information of the cigarette pieces entering the warehouse, the number of the cigarette pieces and images shot by the camera.
Preferably, the method further comprises the following steps: an alarm device;
the alarm device is in signal connection with the monitoring controller, and the monitoring controller controls the alarm device to give an alarm when the cigarette flow is not appropriate or the cigarette is retained, and controls the display screen to display alarm information.
Preferably, the alarm device is at least one of the following: alarm indicator, buzzer and speaker.
Preferably, the method further comprises the following steps: a stop switch;
the stop switch is connected between the digital ground and the input end of the monitoring controller in series, and the monitoring controller controls the conveying belt conveying motor to stop when the stop switch is closed so as to stop the cigarette conveying.
Preferably, the method further comprises the following steps: a weight detection table;
the weight detection table is in signal connection with the monitoring controller, and is arranged on the conveyor belt and used for detecting the weight of the cigarette pieces;
and the monitoring controller controls the alarm device to give an alarm when the weight is smaller than a set weight threshold value.
Preferably, the method further comprises the following steps: an industrial camera;
the industrial camera is in signal connection with the monitoring controller, the industrial camera is used for photographing the cigarette appearance to obtain a cigarette appearance image, the monitoring controller is used for performing image recognition on the cigarette appearance image to judge whether the cigarette appearance has defects or not, and the display screen and the alarm device are controlled to give an alarm when the defects exist.
Preferably, the monitoring controller includes: the data acquisition module and the data processing module;
the data acquisition module is used for acquiring video signals shot by the camera and the industrial camera and acquiring code scanning signals scanned by the bar code scanner;
the data processing module is used for counting the number of cigarette pieces according to the code scanning signal, analyzing the flow, and performing image recognition and video display according to the video signal.
Preferably, the monitoring controller is a PLC controller or a microprocessor.
The utility model provides a piece cigarette flow monitored control system, through the bar code of bar code scanner scanning smoke box to discernment piece cigarette warehouse entry brand and statistics piece cigarette quantity, supervisory control ware basis the warehouse entry brand with piece cigarette quantity calculates and obtains warehouse entry piece cigarette flow, and control conveyer belt conveying motor increases conveying speed when warehouse entry piece cigarette flow is greater than the settlement flow threshold value. The problem of the finished product cigarette flow is unbalanced when the finished product cigarette of current finished product elevated storehouse is put in storage, easily causes the piece cigarette to pile up is solved, the work efficiency of putting in storage can be improved, manual operation's work load is reduced, the intelligence of cigarette production line is improved.
Drawings
In order to more clearly illustrate the specific embodiments of the present invention, the drawings used in the embodiments will be briefly described below.
Fig. 1 is a schematic structural view of a cigarette flow monitoring system provided by the present invention.
Fig. 2 is a flow chart of the work of the cigarette flow monitoring system provided by the present invention.
Detailed Description
In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.
The warehouse entry flow to current finished product cigarette is unbalanced to arouse the large-traffic that surpasss equipment bearing capacity, lead to the problem that a cigarette frequently is rejected, the utility model provides a cigarette flow monitoring system has a cigarette flow unbalanced when solving the finished product cigarette warehouse entry of current finished product elevated warehouse, easily causes the accumulational problem of a cigarette, can improve the work efficiency of putting in storage, reduces manual operation's work load, improves cigarette production line's intelligence.
As shown in fig. 1, a cigarette flow monitoring system includes: a monitoring controller, a bar code scanner and a conveyer belt conveying motor. And the monitoring controller is respectively in signal connection with the bar code scanner and the conveying belt conveying motor. The bar code scanner is used for scanning the bar code of the cigarette box so as to identify the brand of the cigarette in storage and count the quantity of the cigarette. And the monitoring controller calculates the flow of the warehousing cigarette pieces according to the warehousing brands and the cigarette piece quantity to obtain the flow of the warehousing cigarette pieces. And the monitoring controller judges whether the flow of the cigarette pieces is proper or not according to the comparison between the flow of the warehousing cigarette pieces and a set flow threshold value, and controls the conveying motor of the conveying belt to increase the conveying speed when the flow of the warehousing cigarette pieces is greater than the set flow threshold value.
Specifically, scan the bar code of carrying the smoke box through bar code scanner, monitor controller carries out quantity statistics and brand according to sweeping the sign indicating number signal to the cigarette piece and confirms, and then calculates the cigarette piece flow, if the cigarette piece flow is greater than and sets for the flow threshold value, then improves conveying speed to improve work efficiency. The system can effectively monitor and reduce the quantity and frequency of cigarette carton rejection caused by flow. Meanwhile, the problem of cigarette breakage caused by flow removal is reduced, and the labor intensity of operators is greatly reduced.
The system further comprises: a camera; the camera with supervisory control ware signal connection, the camera sets up in the entrance of elevated library for shoot a cigarette conveying image on the conveyer belt of elevated library entrance. The monitoring controller identifies whether a cigarette carton is detained at the entrance of the elevated warehouse according to the cigarette carton conveying image, and controls the conveying motor of the conveying belt to increase the conveying speed when the cigarette carton is detained.
In practical application, if the situation that cigarette pieces are retained at the entrance of the elevated warehouse is generated, the rotating speed of the conveying motor can be increased to improve the conveying speed of the cigarette pieces, so that the working efficiency of cigarette piece treatment is improved.
The system further comprises: a display screen; the display screen is in signal connection with the monitoring controller and is used for displaying information of the cigarette pieces entering the warehouse, the number of the cigarette pieces and images shot by the camera.
The system further comprises: an alarm device; the alarm device is in signal connection with the monitoring controller, and the monitoring controller controls the alarm device to give an alarm when the cigarette flow is not appropriate or the cigarette is retained, and controls the display screen to display alarm information.
Further, the alarm device is at least one of the following devices: alarm indicator, buzzer and speaker.
The system further comprises: a stop switch; the stop switch is connected between the digital ground and the input end of the monitoring controller in series, and the monitoring controller controls the conveying belt conveying motor to stop when the stop switch is closed so as to stop the cigarette conveying.
The system further comprises: a weight detection table; the weight detection table is in signal connection with the monitoring controller, and is arranged on the conveyor belt and used for detecting the weight of the cigarette pieces; and the monitoring controller controls the alarm device to give an alarm when the weight is smaller than a set weight threshold value.
In practical application, if the weight of the cigarette is lower than the set weight, the defect of unqualified quality may exist, and quality inspection personnel is required to perform quality inspection.
The system further comprises: an industrial camera; the industrial camera is in signal connection with the monitoring controller, the industrial camera is used for photographing the cigarette appearance to obtain a cigarette appearance image, the monitoring controller is used for performing image recognition on the cigarette appearance image to judge whether the cigarette appearance has defects or not, and the display screen and the alarm device are controlled to give an alarm when the defects exist.
The monitoring controller includes: the device comprises a data acquisition module and a data processing module. The data acquisition module is used for acquiring video signals shot by the camera and the industrial camera and acquiring code scanning signals scanned by the bar code scanner. The data processing module is used for counting the number of cigarette pieces according to the code scanning signal, analyzing the flow, and performing image recognition and video display according to the video signal.
Further, the monitoring controller is a PLC controller or a microprocessor.
In practical application, a display screen can adopt a PC (personal computer), SQLserver database management software is installed on the PC and used for supporting data acquisition and storage of the whole system, when flow monitoring system software Powerbuild runs, the SQLserver database is connected and a series data table of the flow monitoring system Powerbuild is established, firstly, video signals and code scanning signals are acquired, video signals are acquired by accessing an IP (Internet protocol) address of a network camera, and a warehousing site is displayed in real time. As shown in fig. 2, the system automatically extracts bar code information, displays the bar codes and brand names of cigarette pieces currently arriving at a warehouse area, counts the number of cigarette pieces scanned and monitored in one minute, displays an alarm when the flow rate of the cigarette pieces entering the warehouse in a certain time period is greater than or equal to 16 pieces/min, and warns operators of the case packer to finish warehouse entry control of the cigarette pieces when the flow rate is too large and the alarm lamp flashes; the flow analysis function analyzes current data and historical data at any time through a time change flow histogram, a cigarette flow query table in each time period and the like, so that the data flow is conveniently queried, and accurate decision is made for production.
It is visible, the utility model provides a cigarette flow monitoring system scans the bar code of smoke box through bar code scanner to discernment cigarette warehouse entry brand and statistics cigarette quantity, supervisory control ware basis warehouse entry brand with the calculation of cigarette quantity obtains warehouse entry cigarette flow, and warehouse entry cigarette flow is greater than when setting for the flow threshold value control conveyer belt conveying motor increases conveying speed. The problem of the finished product cigarette flow is unbalanced when the finished product cigarette of current finished product elevated storehouse is put in storage, easily causes the piece cigarette to pile up is solved, the work efficiency of putting in storage can be improved, manual operation's work load is reduced, the intelligence of cigarette production line is improved.
The structure, features and effects of the present invention have been described in detail according to the embodiment shown in the drawings, and the above description is only the preferred embodiment of the present invention, but the present invention is not limited to the implementation scope shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to equivalent changes are within the protection scope of the present invention without departing from the spirit covered by the description and drawings.
Claims (10)
1. A cigarette flow monitoring system, comprising: the monitoring controller, the bar code scanner and the conveying belt conveying motor are arranged on the conveying belt;
the monitoring controller is respectively in signal connection with the bar code scanner and the conveying motor of the conveying belt;
the bar code scanner is used for scanning bar codes of the cigarette boxes so as to identify the warehousing brands of the cigarette pieces and count the number of the cigarette pieces;
the monitoring controller calculates to obtain the flow of the warehousing cigarette pieces according to the warehousing brands and the cigarette piece quantity;
and the monitoring controller judges whether the flow of the cigarette pieces is proper or not according to the comparison between the flow of the warehousing cigarette pieces and a set flow threshold value, and controls the conveying motor of the conveying belt to increase the conveying speed when the flow of the warehousing cigarette pieces is greater than the set flow threshold value.
2. The cigarette flow monitoring system of claim 1, further comprising: a camera;
the camera is in signal connection with the monitoring controller, is arranged at an entrance of the elevated warehouse and is used for shooting a cigarette carton conveying image on a conveying belt at the entrance of the elevated warehouse;
the monitoring controller identifies whether a cigarette carton is detained at the entrance of the elevated warehouse according to the cigarette carton conveying image, and controls the conveying motor of the conveying belt to increase the conveying speed when the cigarette carton is detained.
3. The cigarette flow monitoring system of claim 2, further comprising: a display screen;
the display screen is in signal connection with the monitoring controller and is used for displaying information of the cigarette pieces entering the warehouse, the number of the cigarette pieces and images shot by the camera.
4. The cigarette flow monitoring system of claim 3, further comprising: an alarm device;
the alarm device is in signal connection with the monitoring controller, and the monitoring controller controls the alarm device to give an alarm when the cigarette flow is not appropriate or the cigarette is retained, and controls the display screen to display alarm information.
5. The cigarette flow monitoring system of claim 4, wherein the alarm device is at least one of: alarm indicator, buzzer and speaker.
6. The cigarette flow monitoring system of claim 5, further comprising: a stop switch;
the stop switch is connected between the digital ground and the input end of the monitoring controller in series, and the monitoring controller controls the conveying belt conveying motor to stop when the stop switch is closed so as to stop the cigarette conveying.
7. The cigarette flow monitoring system of claim 6, further comprising: a weight detection table;
the weight detection table is in signal connection with the monitoring controller, and is arranged on the conveyor belt and used for detecting the weight of the cigarette pieces;
and the monitoring controller controls the alarm device to give an alarm when the weight is smaller than a set weight threshold value.
8. The cigarette flow monitoring system of claim 7, further comprising: an industrial camera;
the industrial camera is in signal connection with the monitoring controller, the industrial camera is used for photographing the cigarette appearance to obtain a cigarette appearance image, the monitoring controller is used for performing image recognition on the cigarette appearance image to judge whether the cigarette appearance has defects or not, and the display screen and the alarm device are controlled to give an alarm when the defects exist.
9. The cigarette flow monitoring system of claim 8, wherein the monitoring controller comprises: the data acquisition module and the data processing module;
the data acquisition module is used for acquiring video signals shot by the camera and the industrial camera and acquiring code scanning signals scanned by the bar code scanner;
the data processing module is used for counting the number of cigarette pieces according to the code scanning signal, analyzing the flow, and performing image recognition and video display according to the video signal.
10. The cigarette flow monitoring system of any one of claims 1-9, wherein the monitoring controller is a PLC controller or a microprocessor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120214972.6U CN214398645U (en) | 2021-01-26 | 2021-01-26 | Cigarette carton flow monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120214972.6U CN214398645U (en) | 2021-01-26 | 2021-01-26 | Cigarette carton flow monitoring system |
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| CN214398645U true CN214398645U (en) | 2021-10-15 |
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| CN202120214972.6U Active CN214398645U (en) | 2021-01-26 | 2021-01-26 | Cigarette carton flow monitoring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794022A (en) * | 2021-01-26 | 2021-05-14 | 红云红河烟草(集团)有限责任公司 | Cigarette carton flow monitoring system |
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2021
- 2021-01-26 CN CN202120214972.6U patent/CN214398645U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794022A (en) * | 2021-01-26 | 2021-05-14 | 红云红河烟草(集团)有限责任公司 | Cigarette carton flow monitoring system |
| CN112794022B (en) * | 2021-01-26 | 2024-03-12 | 红云红河烟草(集团)有限责任公司 | Cigarette flow monitoring system |
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