CN214398597U

CN214398597U - High-speed jacketing machine for alkaline nine-volt battery

Info

Publication number: CN214398597U
Application number: CN202023344509.8U
Authority: CN
Inventors: 韩影; 陈长其; 陈偲頔
Original assignee: Jiaxing Naiyuan Electric Appliance Co ltd
Current assignee: Jiaxing Naiyuan Electric Appliance Co ltd
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-10-15
Anticipated expiration: 2030-12-31

Abstract

The utility model discloses a high-speed jacketing machine of nine volt batteries of basicity, including the delivery track, be used for battery monomer to send sheathed tube inside battery transport section, be used for battery monomer to carry out sheathed tube battery bushing portion, be used for the sleeve pipe to tailor battery carrier tube portion, the delivery track locates the upper left side of battery transport section, and battery carrier tube portion locates battery bushing portion top, and battery carrier tube portion is located battery bushing portion one side, the utility model discloses reach and improve production efficiency, 300 can sleeve pipes per minute, reduce cost prevents that the production process from leading to the effect of battery short circuit.

Description

High-speed jacketing machine for alkaline nine-volt battery

Technical Field

The invention relates to battery equipment, in particular to a high-speed jacketing machine for an alkaline nine-volt battery.

Background

Before the alkaline nine-volt battery is assembled, the nine-volt monomer is sleeved with an insulating tube, and the original basic manual sleeve and semi-automatic mechanical sleeve are adopted, so that the production speed is low, the efficiency is low, the sleeve process easily causes short circuit of the battery monomer, and the sleeve cost is high.

Disclosure of Invention

The invention aims to provide a high-speed jacketing machine for alkaline nine-volt batteries, which can improve the production efficiency, can jacketing 300 alkaline nine-volt batteries per minute, reduce the cost and prevent the short circuit of the batteries caused in the production process.

In order to realize the purpose of the invention, the invention adopts the following technical scheme:

the high-speed jacketing machine for the alkaline nine-volt battery comprises a conveying runway, a battery conveying part, a battery bushing part and a battery carrying part, wherein the battery conveying part is used for conveying a battery monomer to the inside of a bushing, the battery bushing part is used for sleeving the battery monomer, the battery carrying part is used for cutting the bushing, the conveying runway is arranged on the left upper side of the battery conveying part, the battery conveying part is arranged above the battery bushing part, and the battery carrying part is positioned on one side of the battery bushing part.

The transfer runway includes a plurality of transfer passageways, first carousel and chain drive' S lifting way, be equipped with S-shaped passageway on the transfer passageway, the transfer passageway includes first transfer passageway, second transfer passageway and third transfer passageway, first transfer passageway bottom is located to first carousel, the first carousel outside is equipped with a plurality of recesses that are used for transporting the battery, first carousel one side is located to the lifting way, top one side and the second transfer passageway one side of lifting way are connected, the third transfer passageway is equipped with four, the height of four third transfer passageways reduces gradually, the vertical setting of third transfer passageway, third transfer passageway top is equipped with the transfer passageway connecting block, the transfer passageway connecting block is connected with the second transfer passageway, third transfer passageway bottom is connected with battery bushing part.

The battery sleeve part includes the base, be equipped with the installation panel on the base, the third pipeline is fixed on the installation panel, the third pipeline below is equipped with the deflector, deflector installation panel fixed connection, the installation panel rear side is equipped with a plurality of ejecting mechanism, ejecting mechanism includes the push rod, push away the seat, retaining ring and compression spring, the push rod is fixed on pushing away the seat, the push rod front end stretches out in the installation panel, the push rod front end is equipped with the propelling movement head, retaining ring and compression spring locate outside the push rod, the retaining ring is located between compression spring and the installation panel.

The pushing mechanism is provided with a power component below, the power component comprises a first motor, two first synchronous wheels, a first synchronous belt and a lead screw, the first motor is fixed below the base, an output shaft of the first motor is connected with the first synchronous wheels, the two first synchronous wheels are connected through the first synchronous belt, the other first synchronous wheel is fixed at one end of the lead screw, the other end of the lead screw is rotatably connected with the mounting panel, the middle of the lead screw is provided with a lead screw seat, a shifting plate is arranged below the lead screw seat, and the pushing seats are fixed on the shifting plate.

The battery carries the pipe portion including locating cutter under the sleeve pipe of second carousel top, and the cutter both sides are equipped with left clamp splice and right clamp splice respectively under the sleeve pipe, and the sleeve pipe cutter top is equipped with fixed connection's promotion piece down, and promotion piece opposite side is equipped with fixed connection's cutter seat, is equipped with the regulation pole in the cutter seat, and the cutter seat has first cylinder, and first cylinder is fixed on the base, the output shaft and the cutter seat fixed connection of first cylinder.

The battery conveying part second carousel, the second carousel is located third conveyer way one side, and second carousel rear side is equipped with gear drive part, and second carousel front side is equipped with the portion of placing that can place the battery pipe, and the portion below of placing is equipped with the chain, and the chain both sides are equipped with drive sprocket and driven sprocket, and drive sprocket and driven sprocket rotatably locate on the base, and drive sprocket one side is equipped with the second motor, and the second motor is fixed on the base.

Compared with the prior art, the high-speed jacketing machine for the alkaline nine-volt battery, which adopts the technical scheme, has the following beneficial effects:

by adopting the high-speed jacketing machine for the alkaline nine-volt battery, the production efficiency is improved, 300 jacketing pipes per minute can be realized, and the cost is reduced.

Drawings

Fig. 1 is a schematic structural diagram of a high-speed jacketing machine for an alkaline nine-volt battery.

Fig. 2 is a front view of a battery bushing portion.

Fig. 3 is a side view a-a of fig. 2.

Fig. 4 is a side view of a battery bushing portion.

Fig. 5 is a top view of a battery can portion.

Fig. 6 is a front view of the battery transport portion and the battery carrier portion.

FIG. 7 is a side view of the battery transport portion and the battery carrier portion.

Reference numerals: 1. a conveying runway; 11. a first turntable; 12. lifting a road; 13. an S-shaped channel; 14. a first conveyance path; 15. a second conveyance path; 16. a third conveying path; 17. a conveying channel connecting block; 2. a battery bushing portion; 21. a base; 22. installing a panel; 23. a guide plate; 3. a push-out mechanism; 31. a push rod; 32. a pushing seat; 33. a retainer ring; 34. a compression spring; 35. pushing out the head; 4. a power component; 41. a first motor; 42. a first synchronizing wheel; 43. a first synchronization belt; 44. a lead screw; 45. a screw base; 46. a shifting plate; 5. a battery transport section; 51. a second turntable; 52. a gear transmission member; 54. a chain; 55. a drive sprocket; 56. a driven sprocket; 6. a battery carrying tube portion; 61. a sleeve lower cutter; 62. a left clamp block; 63. a right clamp block; 64. a lifting block; 65. a cutter seat; 66. and adjusting the rod.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

As shown in fig. 1 to 7, a high-speed jacketing machine for alkaline nine-volt batteries comprises a conveying runway 1, a battery conveying part 5 for conveying a battery monomer into a sleeve, a battery sleeve part 2 for sleeving the battery monomer, and a battery carrying pipe part 6 for cutting the sleeve, wherein the conveying runway 1 is arranged at the upper left side of the battery conveying part 5, the battery conveying part 5 is arranged above the battery sleeve part 2, and the battery carrying pipe part 6 is arranged at one side of the battery sleeve part 2; the S-shaped runway mainly inputs the single batteries into the runway through the conveying runway 1, the single batteries are sequentially distributed to four stations of the jacketing machine, and the process is automatically reversed to provide the single batteries; the battery sleeve part 2 sends a battery monomer to the interior of the sleeve through the first motor 41 and the screw rod mechanism; the battery conveying part 5 supplies single batteries to sleeve through a servo motor and a screw rod mechanism, and the supply length of the sleeve can be adjusted; after the battery monomer is sleeved into the sleeve by the battery loading tube part 6, the sleeve is cut, and the cut sleeve battery monomers are orderly arranged.

The conveying runway 1 comprises a plurality of conveying lanes, a first rotating disc 11 and a lifting lane 12 driven by a chain 54, the conveying lanes are provided with S-shaped channels 13, the conveying lanes comprise a first conveying lane 14, a second conveying lane 15 and a third conveying lane 16, the first rotating disc 11 is arranged at the bottom of the first conveying lane 14, the outer side of the first rotating disc 11 is provided with a plurality of grooves for transferring batteries, the lifting lane 12 is arranged at one side of the first rotating disc 11, one side of the top of the lifting lane 12 is connected with one side of the second conveying lane 15, the number of the third conveying lanes 16 is four, the heights of the four third conveying lanes 16 are gradually reduced, the third conveying lane 16 is vertically arranged, the top end of the third conveying lane 16 is provided with a conveying lane connecting block 17, the conveying lane connecting block 17 is connected with the second conveying lane 15, the conveying lane connecting block 17 is slidably arranged at the top end of the third conveying lane 16, the conveying lane connecting block 17 is provided with a connecting channel for connecting the S-shaped channels 13 on the second conveying lane 15 with the S-shaped channels 13 on the third conveying lanes 16, when the conveying channel connecting block 17 moves downwards, the connecting channel is staggered with the S-shaped channel 13, when the conveying channel connecting block 17 moves upwards, the connecting channel is overlapped with the S-shaped channel 13, and the bottom of the third conveying channel 16 is connected with the battery sleeve part 2.

The batteries enter the first conveying channel 14 from the S-shaped channel 13, the batteries are conveyed into the grooves by the first conveying channel 14, then the batteries are conveyed to the lifting channel 12 one by one through the grooves of the first rotary disc 11, the batteries are conveyed to the third conveying channel 16 by the lifting channel 12 through the second conveying channel 15 and the conveying channel connecting block 17, the batteries are sequentially distributed to four stations of the jacketing machine by the four third conveying channels 16, and the jacketing efficiency is improved by sleeving the batteries.

The battery bushing part 2 comprises a base 21, a mounting panel 22 is arranged on the base 21, a third conveying channel 16 is fixed on the mounting panel 22, a guide plate 23 is arranged below the third conveying channel 16, the guide plate 23 is fixedly connected with the mounting panel 22, a plurality of pushing mechanisms 3 are arranged on the rear side of the mounting panel 22, each pushing mechanism 3 comprises a push rod 31, a push seat 32, a retainer ring 33 and a compression spring 34, the push rods 31 are fixed on the push seats 32, the front ends of the push rods 31 extend out of the mounting panel 22, pushing heads 35 are arranged at the front ends of the push rods 31, the retainer rings 33 and the compression springs 34 are arranged outside the push rods 31, the retainer rings 33 are arranged between the compression springs 34 and the mounting panel 22, a power part 4 is arranged below the pushing mechanisms 3, the power part 4 comprises a first motor 41, two first synchronizing wheels 42, a first synchronizing belt 43 and a lead screw 44, the first motor 41 is fixed below the base 21, and an output shaft of the first motor 41 is connected with the first synchronizing wheels 42, two first synchronous wheels 42 are connected through a first synchronous belt 43, the other first synchronous wheel 42 is fixed at one end of a screw 44, the other end of the screw 44 is rotatably connected with the mounting panel 22, a screw seat 45 is arranged in the middle of the screw 44, a shifting plate 46 is arranged below the screw seat 45, and a plurality of pushing seats 32 are fixed on the shifting plate 46.

When the sleeve is needed, the first motor 41 is started, the first motor 41 drives the lead screw 44 to rotate through the first synchronizing wheel 42 and the first synchronizing belt 43, the lead screw 44 drives the lead screw seat 45 to move back and forth, the lead screw seat 44 drives the pushing seat 32 to move through the shifting plate 46, the pushing seat 32 drives the push rod 31 to move forward, the compression spring 34 is extruded, the pushing head 35 is opposite to the battery monomer at the bottom of the third conveying channel 16, and at the moment, the pushing head 35 pushes out the battery monomer.

The battery conveying part 5 is provided with a second turntable 51, the second turntable 51 is positioned on one side of the third conveying channel 16, the rear side of the second turntable 51 is provided with a gear transmission part 52, the front side of the second turntable 51 is provided with a placing part for placing a battery tube, the battery tube is arranged on the placing part, 3 batteries of the push-out mechanism are pushed into the battery tube, a chain 54 is arranged below the placing part, two sides of the chain 54 are provided with a driving chain wheel 55 and a driven chain wheel 56, the driving chain wheel 55 and the driven chain wheel 56 are rotatably arranged on the base 21, one side of the driving chain wheel 55 is provided with a second motor, the second motor is fixed on the base 21, the second motor can drive the chain 54 to start, and the chain 54 drives the sleeve and the cut batteries to be orderly sent out.

Battery carries pipe section 6 including locating cutter 61 under the sleeve pipe of second carousel 51 top, cutter 61 both sides are equipped with left clamp splice 62 and right clamp splice 63 respectively under the sleeve pipe, left clamp splice 62 and right clamp splice 63 are fixed on installation panel 22, cutter 61 can locate between left clamp splice 62 and right clamp splice 63 with sliding from top to bottom under the sleeve pipe, cutter 61 top is equipped with fixed connection's promotion piece 64 under the sleeve pipe, promotion piece 64 opposite side is equipped with fixed connection's cutter seat 65, be equipped with regulation pole 66 in the cutter seat 65, cutter seat 65 has first cylinder, first cylinder is fixed on base 21, the output shaft and the cutter seat 65 fixed connection of first cylinder.

Need cut out the sleeve pipe of overlength behind the battery sleeve pipe, first cylinder drives cutter seat 65 fixed, and cutter seat 65 passes through lifting block 64 and drives cutter 61 under the sleeve pipe and move down, and downward movement will be too between the sleeve pipe cutter 61 left clamp splice 62 and the right clamp splice 63 under the sleeve pipe.

The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit of the invention, and these should be considered to be within the scope of the invention.

Claims

1. The high-speed jacketing machine for the alkaline nine-volt battery is characterized by comprising a conveying runway (1), a battery conveying part (5) for conveying a battery monomer to the inside of a sleeve, a battery sleeve part (2) for sleeving the battery monomer and a battery carrying pipe part (6) for cutting the sleeve, wherein the conveying runway (1) is arranged on the left upper side of the battery conveying part (5), the battery conveying part (5) is arranged above the battery sleeve part (2), and the battery carrying pipe part (6) is positioned on one side of the battery sleeve part (2).

2. The alkaline nine-volt battery high-speed jacketing machine according to claim 1, characterized in that the conveying runway (1) comprises a plurality of conveying lanes, a first turntable (11) and a chain (54) driven lifting lane (12), the conveying lanes are provided with S-shaped channels (13), the conveying lanes comprise a first conveying lane (14), a second conveying lane (15) and a third conveying lane (16), the first turntable (11) is arranged at the bottom of the first conveying lane (14), the outer side of the first turntable (11) is provided with a plurality of grooves for transferring batteries, the lifting lane (12) is arranged at one side of the first turntable (11), one side of the top of the lifting lane (12) is connected with one side of the second conveying lane (15), the third conveying lane (16) is provided with four, the heights of the four third conveying lanes (16) are gradually reduced, the third conveying lanes (16) are vertically arranged, the top end of the third conveying lane (16) is provided with a conveying lane connecting block (17), the conveying channel connecting block (17) is connected with the second conveying channel (15), and the bottom of the third conveying channel (16) is connected with the battery sleeve part (2).

3. The high-speed jacketing machine for alkaline nine-volt batteries according to claim 2, characterized in that the battery jacketing portion (2) comprises a base (21), a mounting panel (22) is arranged on the base (21), the third conveying channel (16) is fixed on the mounting panel (22), a guide plate (23) is arranged below the third conveying channel (16), the guide plate (23) is fixedly connected with the mounting panel (22), a plurality of pushing-out mechanisms (3) are arranged at the rear side of the mounting panel (22), each pushing-out mechanism (3) comprises a push rod (31) and a push seat (32), retaining ring (33) and compression spring (34), push rod (31) are fixed on pushing away seat (32), and push rod (31) front end stretches out in installation panel (22), and push rod (31) front end is equipped with and pushes out head (35), and retaining ring (33) and compression spring (34) are located outside push rod (31), and retaining ring (33) are located between compression spring (34) and installation panel (22).

4. The alkaline nine-volt battery high-speed jacketing machine according to claim 3, characterized in that a power component (4) is arranged below the pushing mechanism (3), the power component (4) comprises a first motor (41) and two first synchronous wheels (42), first synchronous belt (43) and lead screw (44), first motor (41) are fixed in base (21) below, the output shaft of first motor (41) is connected with first synchronizing wheel (42) wherein, two first synchronizing wheel (42) are connected through first synchronous belt (43), another first synchronizing wheel (42) are fixed in lead screw (44) one end, the other end of lead screw (44) is rotatably connected with mounting panel (22), lead screw (44) middle part is equipped with lead screw seat (45), lead screw seat (45) below is equipped with shifting plate (46), a plurality of push away seat (32) and fix on shifting plate (46).

5. The high-speed jacketing machine for alkaline nine-volt batteries according to claim 4, characterized in that the battery loading tube part (6) comprises a lower sleeve cutter (61) arranged above the second turntable (51), a left clamping block (62) and a right clamping block (63) are respectively arranged on two sides of the lower sleeve cutter (61), a fixedly connected lifting block (64) is arranged above the lower sleeve cutter (61), a fixedly connected cutter holder (65) is arranged on the other side of the lifting block (64), an adjusting rod (66) is arranged in the cutter holder (65), a first air cylinder is arranged below the cutter holder (65), the first air cylinder is fixed on the base (21), and an output shaft of the first air cylinder is fixedly connected with the cutter holder (65).

6. The alkaline nine-volt battery high-speed jacketing machine according to claim 5, characterized in that, the battery conveying part (5) is provided with a second turntable (51), the second turntable (51) is positioned on one side of the third conveying path (16), the rear side of the second turntable (51) is provided with a gear transmission component (52), the front side of the second turntable (51) is provided with a placing part for placing the battery tube, a chain (54) is arranged below the placing part, two sides of the chain (54) are provided with a driving sprocket (55) and a driven sprocket (56), the driving sprocket (55) and the driven sprocket (56) are rotatably arranged on the base (21), one side of the driving sprocket (55) is provided with a second motor, and the second motor is fixed on the base (21).