CN214391998U

CN214391998U - Metal product stamping device

Info

Publication number: CN214391998U
Application number: CN202120122069.7U
Authority: CN
Inventors: 钟建锋
Original assignee: Guilin Taixing Electromechanical Equipment Co Ltd
Current assignee: Guilin Taixing Electromechanical Equipment Co Ltd
Priority date: 2021-01-18
Filing date: 2021-01-18
Publication date: 2021-10-15
Anticipated expiration: 2031-01-18

Abstract

The utility model discloses a metal product stamping device, which comprises a base, wherein a bracket is arranged on the base, a clamping component is arranged on the base, and a stamping component is arranged at the top of the bracket; the clamping assembly comprises a vertical plate, a transverse plate is arranged at the top of the vertical plate, and a screw hole is formed in the top of the transverse plate and arranged in the direction close to one side of the middle of the base; the stamping assembly comprises a first air cylinder, the first air cylinder is connected with a connecting rod, a bottom plate is arranged at the bottom of the connecting rod, a stamping head is arranged at the bottom of the bottom plate, and an isolation net is arranged at the bottom of the bottom plate; a blanking hole is formed in the position, corresponding to the base, of the stamping head; the device also comprises a material lifting assembly. The isolation net arranged on the novel bottom plate can prevent metal scraps generated in the stamping process from splashing outwards, so that the cleanness of the operation environment and the safety of operators are ensured; the material lifting assembly controls the material lifting rod to lift upwards through the second cylinder after the punching is completed, so that the metal material is jacked up, the material is taken out conveniently, and the operation efficiency is improved.

Description

Metal product stamping device

Technical Field

The utility model belongs to the technical field of the metalworking, concretely relates to metal product stamping device.

Background

Stamping is a common means of metal processing, and a metal material is fixed on an operation table and then stamped into a required shape by a stamping device so as to be used in subsequent processing. However, after the existing stamping device is stamped, the metal material can be tightly attached to the operating table due to the pressure effect, and the metal material is very inconvenient to take out; in addition, the splattering of debris generated during the stamping process may also cause injury to the operator. The above-mentioned problems cause inconvenience in use of the punching apparatus.

SUMMERY OF THE UTILITY MODEL

The utility model provides a metal product stamping device to solve above-mentioned technical problem.

In order to solve the technical problem, the utility model discloses a following technical scheme:

a metal product stamping device comprises a base, wherein a support is arranged on the base, a clamping assembly is arranged on the base, and a stamping assembly is arranged at the top of the support; the clamping assembly comprises a vertical plate, a transverse plate is arranged at the top of the vertical plate, the transverse plate is horizontally arranged towards the center line of the base, a screw hole is formed in the top of the transverse plate, and the screw hole is formed in the direction close to one side of the middle of the base; the stamping assembly comprises a first air cylinder, the first air cylinder is connected with a connecting rod, a bottom plate is arranged at the bottom of the connecting rod, a stamping head is arranged at the bottom of the bottom plate, an isolation net is arranged at the bottom of the bottom plate, and the bottom plate and the isolation net are circular; blanking holes are formed in the positions, corresponding to the base, of the stamping heads; the first air cylinder is electrically connected with a controller arranged on the side face of the support, and the stamping head is also controlled by the controller to run. The clamping component who sets up is used for the fixed metal material who treats the punching press, and the riser of setting is used for one side of fixed metal material, and the diaphragm of setting is used for fixing metal material from the vertical direction, specifically is: the screw rod penetrates through the screw hole and is screwed down, so that the top of the screw rod is abutted against the metal material, and the screw rod is fixed; the first air cylinder arranged on the stamping assembly is used for adjusting the height of the stamping head, so that the stamping requirements of metal materials with different thicknesses are met, and the operation is convenient and simple; the isolation net arranged on the bottom plate can block metal scraps splashed during the stamping operation, so that the operation safety of operators is protected.

Further, the isolation net is arranged to be a hollow cylinder, and the stamping head is arranged inside the isolation net. The separation net is used for preventing metal scraps from splashing during stamping operation, and therefore the stamping head needs to be arranged inside the separation net to achieve the best protection effect.

Furthermore, an annular groove is formed in the top, corresponding to the base, of the isolation net, the clamping assembly is located inside the annular groove, the bottom of the isolation net is flush with the punching head, and the height of the isolation net is higher than that of the punching head. When punching operation is required, the bottom plate drives the punching head and the isolation net to move downwards, and in order to ensure the protection effect, the annular groove is formed in the base, so that the isolation net can be embedded into the annular groove, and the punching operation is carried out in a relatively closed space in the isolation net.

Furthermore, the clamping assembly further comprises a motor arranged on the outer side of the support, the motor is connected with a push rod, the push rod is connected with a compression plate, and the compression plate and a vertical plate are oppositely arranged on two sides of the base; the motor is electrically connected with the controller; the position of the push rod corresponding to the separation net is provided with a notch, so that the push rod is conveniently clamped. The push rod can move towards the vertical plate direction by starting the motor, so that the metal material is fixed on the base, and the punching operation is convenient to carry out; the motor is connected with the controller, so that the convenience of operation can be improved, and the working efficiency is improved.

Furthermore, a material receiving assembly is arranged at the bottom of the blanking hole and comprises a material receiving groove arranged at the bottom of the base, a material receiving box with an opening at the top is arranged in the material receiving groove, a support is arranged at the bottom of the material receiving box, and the support is arranged on the side surface of the blanking hole; the width of the material receiving groove is larger than that of the material falling hole. The arranged material receiving box can collect and discharge the waste materials punched after the punching operation is finished, so that the recovery treatment is convenient; the support that sets up plays the effect that supports the receipts workbin, when needing to take out the waste material in receiving the workbin, only need with receiving the workbin and outwards pushing out, push back again after taking out can.

Furthermore, the bottom of the material receiving box is provided with a gravity sensor, the gravity sensor is electrically connected with the controller, and the controller is provided with an alarm. The gravity sensor who sets up is used for measuring the waste material weight of collecting in the receipts workbin, and when gravity sensor's weight reached certain numerical value, numerical value transmitted to controller, the controller can control the siren and send out alarm sound and warning light scintillation, reminds operating personnel in time to receive the waste material in the workbin and in time take out, avoids receiving the workbin bearing too big and influence device's normal operating.

Furthermore, the device also comprises a material lifting assembly, wherein the material lifting assembly comprises a first hole groove arranged at the bottom of the base, a second hole groove is arranged at the top of the first hole groove, and the width of the first hole groove is greater than that of the second hole groove; the mounting plate is arranged at the top of the first hole groove, the second cylinder is arranged at the bottom of the mounting plate, and the second cylinder is connected with the material lifting rod. After the stamping operation is finished, metal materials are pressed on the base possibly, so that the metal materials are difficult to take out, and therefore, the novel stamping device is provided with the material lifting assembly on the base; when the material lifting assembly is used, the material lifting rod is controlled to lift upwards through the second air cylinder, so that the punched metal material is lifted, and an operator can conveniently take materials; after material taking is finished, the material taking rod is controlled by the second air cylinder to move downwards to restore the original position; the material lifting component can be provided with one group or two groups and the like on the base, and the operation efficiency is improved by using the plurality of groups of material lifting components.

Further, the material lifting rod is vertically arranged upwards, and the top of the material lifting rod is flush with the top of the base or is positioned in the second hole groove when the material lifting assembly is not in use. The material lifting rod is arranged upwards, and is flush with the base or is positioned in the second hole groove, so that the phenomenon that the material lifting rod protrudes on the base to influence the placement of a metal material and the subsequent stamping operation is avoided.

The utility model has the advantages that: 1. the clamping assembly fixes the metal material in the vertical direction by using the screw rod, and fixes the metal material in the horizontal direction by using the motor and the push rod, so that the material is stably placed on the base, and the punching operation is convenient to carry out; the transverse plate and the vertical plate are enclosed into a shape similar to a 7 shape, so that metal materials with different thicknesses can be placed, and the stamping requirements of different materials are met; 2. the isolation net arranged on the bottom plate encloses the stamping head, so that metal scraps generated in the stamping process can be prevented from splashing outwards, the environmental pollution is avoided, and meanwhile, the safety of operators is ensured; 3. after the punching is finished, the material lifting assembly controls the material lifting rod to lift upwards through the second air cylinder, so that the punched metal material is lifted, the material is convenient to take out, and the operation efficiency is improved; 4. the material receiving assembly arranged at the bottom of the blanking hole can collect waste materials generated after stamping, and the waste materials are convenient to treat; meanwhile, the arranged gravity sensor can give an alarm through the alarm when the waste in the material receiving box reaches a certain weight, so that an operator is reminded to take out the waste in time for treatment, the waste accumulation is avoided, and the waste of time and energy caused by repeatedly opening the material receiving box by the operator is avoided; 5. the first cylinder, the second cylinder, the stamping head, the motor, the gravity sensor and the like are connected with the controller, so that the operation convenience of the stamping device can be improved, and the stamping efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a top view of the present invention.

Fig. 3 is a partially enlarged view of a portion a in fig. 1.

Fig. 4 is a partially enlarged view of fig. 1 at B.

Reference numerals: 1-base, 11-support, 12-blanking hole, 13-annular groove, 14-controller, 2-clamping component, 21-vertical plate, 22-horizontal plate, 23-screw hole, 24-motor, 25-push rod, 26-pressing plate, 3-stamping component, 31-first air cylinder, 32-connecting rod, 33-bottom plate, 34-stamping head, 35-isolation net, 4-receiving component, 41-receiving groove, 42-receiving box, 43-support, 44-gravity sensor, 5-lifting component, 51-first hole groove, 52-second hole groove, 53-mounting plate, 54-second air cylinder and 55-lifting rod.

Detailed Description

In order to facilitate a better understanding of the invention, the following examples are given with reference to the accompanying drawings, which belong to the scope of protection of the invention, but do not limit the scope of protection of the invention.

Examples

a metal product stamping device comprises a base 1, wherein a support 11 is arranged on the base 1, a clamping assembly 2 is arranged on the base 1, and a stamping assembly 3 is arranged at the top of the support 11; the clamping assembly 2 comprises a vertical plate 21, a transverse plate 22 is arranged at the top of the vertical plate 21, the transverse plate 22 is horizontally arranged towards the center line of the base 1, and a screw hole 23 is arranged at the top of the transverse plate 22; the stamping assembly 3 comprises a first air cylinder 31, the first air cylinder 31 is connected with a connecting rod 32, a bottom plate 33 is arranged at the bottom of the connecting rod 32, a stamping head 34 is arranged at the bottom of the bottom plate 33, and an isolation net 35 is arranged at the bottom of the bottom plate 33; the position of the stamping head 34 corresponding to the base 1 is provided with a blanking hole 12; the first cylinder 31 is electrically connected to the controller 14 provided on the side of the bracket 11.

As shown in fig. 1 and 2, the separation net 35 is provided in a hollow cylindrical shape, and the punching head 34 is provided inside the separation net 35.

As shown in fig. 1 and 2, the separation net 35 is provided with an annular groove 13 corresponding to the top of the base 1, and the clamping assembly 2 is positioned inside the annular groove 13; the high height that is higher than the punching press head of separation net, when adjusting punching press head to suitable position through the connecting rod, thereby the bottom of separation net can be embedded into the ring channel and form a relative confined operating space, the punching press operation of being convenient for, the metal piece that produces when preventing the punching press splashes the cleanness that influences the operation environment, for the harm that probably leads to the fact operating personnel.

As shown in fig. 1, the clamping assembly 2 further includes a motor 24 disposed outside the bracket 11, the motor 24 is connected to a push rod 25, the push rod 25 is connected to a pressing plate 26, and the pressing plate 26 and the vertical plate 21 are disposed on two sides of the base 1 opposite to each other; the motor 24 is electrically connected with the controller 14; the position of the push rod 25 corresponding to the separation net 35 is provided with a notch, so that the push rod 25 is conveniently clamped, and metal scraps are prevented from flying out when stamping is performed due to poor sealing of the separation net.

As shown in fig. 1 and 3, a material receiving assembly 4 is arranged at the bottom of the blanking hole 12, the material receiving assembly 4 comprises a material receiving groove 41 arranged at the bottom of the base 1, a material receiving box 42 with an opening at the top is arranged in the material receiving groove 41, a support 43 is arranged at the bottom of the material receiving box 42, and the support 43 is arranged at the side surface of the blanking hole 12; the width of the material receiving groove 41 is larger than that of the blanking hole, so that the opening at the top of the material receiving box faces the blanking hole, and waste materials generated in stamping process can fall into the material receiving box conveniently.

As shown in fig. 1 and 3, the bottom of the material receiving box 42 is provided with a gravity sensor 44, the gravity sensor 44 is electrically connected with the controller 14, and the controller 14 is provided with an alarm 15; when the weight in the material receiving box exceeds a set value, the alarm can give out an alarm sound and twinkle light to prompt an operator to take out the waste materials in time.

As shown in fig. 1 and 4, the device further comprises a material lifting assembly 5, wherein the material lifting assembly 5 comprises a first hole groove 51 arranged at the bottom of the base 1, a second hole groove 52 is arranged at the top of the first hole groove 51, and the width of the first hole groove 51 is larger than that of the second hole groove 52, so that the mounting plate can be fixed at the joint of the first hole groove and the second hole groove; the top of the first hole groove 51 is provided with a mounting plate 53, the bottom of the mounting plate 53 is provided with a second air cylinder 54, and the second air cylinder 54 is connected with a material lifting rod 55; the material lifting assembly is provided with a plurality of groups, so that metal materials can be lifted conveniently after the punching is completed, and the operation efficiency is improved.

As shown in fig. 1 and 4, the material lifting rod 55 is disposed vertically upward, and the top of the material lifting rod 55 is flush with the top of the base 1 or inside the second hole 52 when the material lifting assembly is not in use.

Among this neotype device, the concrete model of first cylinder, second cylinder, punching press head, motor, gravity sensor, controller etc. that relate to is not this neotype improvement point, does not describe here any longer.

The using method comprises the following steps: firstly, placing a metal material on a base, enabling one side of the metal material to abut against a vertical plate, and enabling a screw to penetrate through a screw hole and be screwed down to enable the bottom of the screw to abut against the metal material; the controller controls the motor to start, so that the push rod moves towards the direction of the vertical plate until the pressing plate is tightly attached to the side surface of the metal material to press the metal material; the first cylinder is controlled by the controller to enable the connecting rod to move downwards to a proper position, the isolating net and the punching head move downwards along with the connecting rod, and due to the fact that the height of the isolating net is larger than that of the punching head, a part of the isolating net is embedded into the annular groove in the base in the downward moving process, and therefore a relatively closed space is formed to facilitate punching operation; the controller controls the punching head to perform punching operation, metal scraps generated during punching cannot fly out of the punching head due to the blocking of the isolation net, and punching waste materials fall into the material receiving box from the blanking hole; after the punching press was accomplished, the material pole rebound of the second cylinder in the material subassembly is played in the control through the controller, can will place the metal material jack-up on the base when playing the material pole rebound to the material after the punching press was accomplished is conveniently taken off. After the device operation a period, the waste material accumulation in the receipts workbin is more, sets up the weight that the gravity sensor who receives the workbin bottom can measure the waste material this moment, and when the weight of waste material reached the setting value, gravity sensor transmitted numerical value to controller, and the controller then controls the siren and sends out the police dispatch newspaper, reminds operating personnel in time to take out the punching press waste material in the receipts workbin, avoids receiving the workbin bearing how big and influence the normal operating of device.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising" is used to specify the presence of stated elements, but not to preclude the presence or addition of additional like elements in a process, method, article, or apparatus that comprises the stated elements.

The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The metal product stamping device is characterized by comprising a base (1), wherein a support (11) is arranged on the base (1), a clamping assembly (2) is arranged on the base (1), and a stamping assembly (3) is arranged at the top of the support (11); the clamping assembly (2) comprises a vertical plate (21), a transverse plate (22) is arranged at the top of the vertical plate (21), and a screw hole (23) is formed in the top of the transverse plate (22); the stamping assembly (3) comprises a first air cylinder (31), the first air cylinder (31) is connected with a connecting rod (32), a bottom plate (33) is arranged at the bottom of the connecting rod (32), a stamping head (34) is arranged at the bottom of the bottom plate (33), and an isolation net (35) is arranged at the bottom of the bottom plate (33); a blanking hole (12) is formed in the position, corresponding to the base (1), of the stamping head (34); the first air cylinder (31) is electrically connected with a controller (14) arranged on the side surface of the bracket (11).

2. A metal product stamping device according to claim 1, wherein the separation net (35) is provided in a hollow cylindrical shape, and the stamping head (34) is provided inside the separation net (35).

3. A metal product stamping device according to claim 2, wherein the spacer mesh (35) is provided with an annular groove (13) corresponding to the top of the base (1), the clamping assembly (2) being inside the annular groove (13).

4. A metal product stamping device according to claim 1, wherein the clamping assembly (2) further comprises a motor (24) disposed outside the support (11), the motor (24) being connected to a push rod (25), the push rod (25) being connected to a hold-down plate (26), the hold-down plate (26) being disposed on opposite sides of the base (1) relative to a riser (21); the motor (24) is electrically connected with the controller (14).

5. A metal product stamping device according to claim 4, characterized in that a material receiving component (4) is arranged at the bottom of the blanking hole (12), the material receiving component (4) comprises a material receiving groove (41) arranged at the bottom of the base (1), a material receiving box (42) with an open top is arranged in the material receiving groove (41), a support (43) is arranged at the bottom of the material receiving box (42), and the support (43) is arranged at the side of the blanking hole (12).

6. A metal product stamping device according to claim 5, wherein the bottom of the material receiving box (42) is provided with a gravity sensor (44), the gravity sensor (44) is electrically connected with the controller (14), and the controller (14) is provided with an alarm (15).

7. A metal product stamping device according to any one of claims 1-6, characterized in that the device further comprises a material lifting assembly (5), the material lifting assembly (5) comprises a first hole groove (51) arranged at the bottom of the base (1), a second hole groove (52) is arranged at the top of the first hole groove (51), and the width of the first hole groove (51) is larger than that of the second hole groove (52); the top of the first hole groove (51) is provided with a mounting plate (53), the bottom of the mounting plate (53) is provided with a second air cylinder (54), and the second air cylinder (54) is connected with a material lifting rod (55).

8. A metal product stamping device according to claim 7, wherein the lifter bar (55) is arranged vertically upwards, and the top of the lifter bar (55) is flush with the top of the base (1) or inside the second hole groove (52) when the lifter assembly is not in use.