CN214383028U

CN214383028U - Automatic dialyzer assembling equipment and production line

Info

Publication number: CN214383028U
Application number: CN202120531174.6U
Authority: CN
Inventors: 苑明超; 战汉; 牟倡骏; 于新平; 翟晓男; 姚明杰
Original assignee: Shandong Weigao Blood Purification Products Co Ltd
Current assignee: Shandong Weigao Blood Purification Products Co Ltd
Priority date: 2021-03-15
Filing date: 2021-03-15
Publication date: 2021-10-12
Anticipated expiration: 2031-03-15

Abstract

The utility model provides a cerini dialyser cerini automatic assembly equipment and production line. The automatic dialyzer assembling equipment comprises an end cap assembling module and a dialyzer assembling module for assembling an end cap and a dialyzer shell, wherein the end cap assembling module comprises an end cap feeding mechanism, an O-shaped ring feeding mechanism and an end cap assembling mechanism, the end cap assembling mechanism comprises an assembling platform for assembling the end cap and a material taking assembly, and the assembling platform is arranged below the material taking assembly; the material taking assembly comprises a clamping piece and a moving piece for controlling the clamping piece to move, and the clamping piece is arranged on the moving piece and used for clamping an end cover and an O-shaped ring; the dialyzer assembly module is arranged on one side of the assembly platform. The utility model provides a cerini dialyser cerini automatic assembly equipment and production line have solved the problem that cerini dialyser cerini end cap assembly efficiency is low.

Description

Automatic dialyzer assembling equipment and production line

Technical Field

The utility model relates to a cerini dialyser cerini production field, concretely relates to cerini dialyser cerini automatic assembly equipment and production line.

Background

The hemodialyzer is called dialyzer for short. The two ends of the dialyzer shell are provided with external threads, the end cover is provided with internal threads and an O-shaped ring mounting groove, during production, the O-shaped ring is required to be firstly installed in the O-shaped ring mounting groove of the end cover to be assembled into an end cap, then the end cap is screwed into the dialyzer shell, and the screwing moment is required to be kept in an accurate range.

In the existing production process, workers are required to manually load an O-shaped ring into an end cover to obtain an end cap, the end cap is pre-installed on a dialyzer shell with small torque, and then the end cap is placed on a production line and sent into special equipment to be screwed again to accurate torque. The production method has low automation cost and high labor cost, and is difficult to improve the production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a cerini dialyser cerini automatic assembly equipment to solve the problem that cerini dialyser cerini end cap assembly efficiency is low.

The utility model provides automatic dialyzer assembling equipment, which comprises an end cap assembling module and a dialyzer assembling module for assembling an end cap and a dialyzer shell, wherein the end cap assembling module comprises an end cover feeding mechanism, an O-shaped ring feeding mechanism and an end cap assembling mechanism, the end cap assembling mechanism comprises an assembling platform for assembling the end cap and a material taking component, and the assembling platform is arranged below the material taking component; the material taking assembly comprises a clamping piece and a moving piece for controlling the clamping piece to move, and the clamping piece is arranged on the moving piece and used for clamping an end cover and an O-shaped ring; the dialyzer assembly module is arranged on one side of the assembly platform.

Optionally, the clamping member includes a first jaw for clamping the end cap and a second jaw for clamping the O-ring, and both the first jaw and the second jaw are mounted on the moving member.

Optionally, the moving member includes a horizontal movement module and a vertical movement module, and the horizontal movement module is mounted on the vertical movement module; the clamping piece is arranged on the horizontal movement module.

Optionally, a clamping piece for temporarily fixing the end cover is arranged on the assembling platform.

Optionally, the end cover feeding mechanism comprises a first vibrating disc and an end cover transferring assembly, the first vibrating disc is used for adjusting the placing posture of the end cover, and the end cover transferring assembly is arranged at the discharging end of the first vibrating disc; the end cover transferring assembly comprises a first accommodating plate and a first translation piece, the first accommodating plate is mounted on the first translation piece, and a groove for accommodating the end cover is formed in the first accommodating plate; the first translation piece is used for driving the first containing plate to move along the horizontal direction.

Optionally, the O-ring feeding mechanism comprises a second vibration disc and an O-ring transfer assembly, the second vibration disc is used for adjusting the placing posture of the O-ring, and the O-ring transfer assembly is arranged at the discharge end of the second vibration disc; the O-shaped ring transfer assembly comprises a second accommodating plate and a second translation piece, the second accommodating plate is mounted on the second translation piece, and the second translation piece is used for driving the second accommodating plate to move along the horizontal direction.

Optionally, the dialyzer assembly module comprises a transport mechanism for transporting the end caps and a dialyzer assembly mechanism, the transport mechanism being mounted on the assembly platform; the dialyzer assembling mechanism is arranged at one end, far away from the assembling platform, of the conveying mechanism.

Optionally, the dialyzer assembly mechanism comprises a positioning assembly, a screwing assembly and a multi-axis industrial robot, the positioning assembly comprises a fixing clip for fixing the end cap, and the fixing clip is mounted on the screwing assembly; and a third clamping jaw for clamping the dialyzer shell is mounted on the multi-axis industrial robot.

Optionally, the screwing assembly comprises a screwing motor and a torque adjusting mechanism, and the positioning assembly is mounted on the torque adjusting mechanism; the torsion adjusting mechanism is connected with the screwing motor.

On the other hand, the utility model also provides a production line, include cerini dialyser cerini automatic assembly equipment.

The utility model discloses a cerini dialyser cerini automatic assembly equipment through end cover feed mechanism and O type circle feed mechanism material loading, and the moving member drives to press from both sides gets a clamp and gets end cover and O type circle, and end cover and O type circle assemble into the end cap at assembly platform, and the automatic assembly of cerini dialyser cerini assembly module assembly end cap and cerini dialyser cerini casing realize the cerini dialyser cerini, and degree of automation is high, has liberated the manpower, has improved production efficiency.

The above and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.

Drawings

Some specific embodiments of the present invention will be described in detail hereinafter, by way of illustration and not by way of limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:

fig. 1 is a schematic structural view of automatic dialyzer assembling apparatus according to an embodiment of the present invention;

figure 2 is a schematic view of a dialyzer automatic assembly device hiding a take-out assembly according to one embodiment of the present invention;

figure 3 is cerini dialyser cerini assembles module sketch map of cerini dialyser cerini automatic assembly equipment according to an embodiment of the utility model.

Detailed Description

As shown in fig. 1 and 2, the embodiment of the utility model provides a cerini dialyser cerini automatic assembly equipment. Including end cap equipment module and the cerini dialyser cerini equipment module that is used for assembling end cap 41 and cerini dialyser cerini casing 42, end cap equipment module includes end cover feed mechanism 10, O type circle feed mechanism 20 and end cap assembly devices, and end cap assembly devices is including being used for assembling end cap 41 assembly platform 31 and getting the material subassembly, and assembly platform 31 sets up and is getting the material subassembly below. The material taking assembly comprises a clamping member 32 and a moving member 33 for controlling the movement of the clamping member 32, wherein the clamping member 32 is arranged on the moving member 33 and is used for clamping an end cover 43 and an O-shaped ring 44. The dialyzer assembly module is arranged on the side of the assembly platform 31.

In use, the moving member 33 drives the gripping member 32 to grip the end cover 43 on the end cover feeding mechanism 10, and place the end cover 43 on the assembling platform 31, and simultaneously the moving member 33 drives the gripping member 32 to grip the O-ring 44 on the O-ring 44 feeding mechanism 20, and then the gripping member 32 assembles the O-ring 44 on the end cover 43, so as to obtain the assembled end cover 41. The dialyzer assembly module assembles the end cap 41 and the dialyzer housing 42 to obtain a dialyzer.

The utility model discloses cerini dialyser cerini automatic assembly equipment through end cover feed mechanism 10 and the feeding of O type circle feed mechanism 20, and moving member 33 drives to press from both sides and gets 32 clamp and get end cover 43 and O type circle 44, and end cover 43 and O type circle 44 assemble into end cap 41 at assembly platform 31, and cerini dialyser cerini assembles module assembly end cap 41 and cerini dialyser cerini casing 42, realizes the automatic assembly of cerini dialyser cerini, and degree of automation is high, has liberated the manpower, has improved production efficiency.

As shown in fig. 1, in some embodiments of the present invention, the gripping member 32 includes a first jaw 321 for gripping the end cap 43 and a second jaw 322 for gripping the O-ring 44, and both the first jaw 321 and the second jaw 322 are mounted on the moving member 33. Specifically, the first clamping jaw 321 and the second clamping jaw 322 clamp the end cap 43 or the O-ring 44 by means of adsorption or clamping.

In some embodiments of the present invention, the moving member 33 includes a horizontal movement module and a vertical movement module, and the horizontal movement module is installed on the vertical movement module. The gripper 32 is mounted on the horizontal motion module. The horizontal motion module drives the gripper 32 to move in the horizontal direction, and the vertical motion module drives the gripper 32 to lift in the vertical direction. Specifically, horizontal movement module and vertical movement module all include slide rail and driving motor.

In some embodiments of the present invention, the mounting platform 31 is provided with a clamping member for temporarily fixing the end cap 43. When the end cap 43 is not fitted with the O-ring 44, the clamping member fixes the end cap 43. When the end cap 43 is assembled with the O-ring 44, the clamping members are released and the assembled end cap 41 enters the dialyzer assembly module.

As shown in fig. 1 and 2, in some embodiments of the present invention, the end cover feeding mechanism 10 includes a first vibrating tray 11 for adjusting the placing posture of the end cover 43 and an end cover transferring assembly 12, and the discharging end of the first vibrating tray 11 is provided with the end cover transferring assembly 12. The end cap transfer assembly 12 includes a first housing plate 121 and a first translation member, the first housing plate 121 is mounted on the first translation member, and a groove 122 for housing the end cap 43 is formed on the first housing plate 121. The first translation member is used to drive the first accommodating plate 121 to move in the horizontal direction. Specifically, the number of the grooves 122 is two.

As shown in fig. 1 and 2, in some embodiments of the present invention, the O-ring feeding mechanism 20 includes a second vibration plate 21 for adjusting the posture of the O-ring 44 and an O-ring transfer assembly 22, and the discharge end of the second vibration plate 21 is provided with the O-ring transfer assembly 22. The O-ring transfer assembly 22 includes a second receiving plate 221 and a second translation member, the second receiving plate 221 is mounted on the second translation member, and the second translation member is used to drive the second receiving plate 221 to move in the horizontal direction. Specifically, the number of the second vibration discs 21 is two, and the second containing plate 221 is used for containing the O-rings 44 carried by the discharge ends of the two second vibration discs 21.

As shown in fig. 3, in some embodiments of the present invention, the dialyzer assembly module includes a transport mechanism 5 for transporting the end cap 41 and a dialyzer assembly mechanism, the transport mechanism 5 being mounted on the assembly platform 31. The dialyzer assembly means is arranged at the end of the transport means 5 remote from the assembly platform 31. In particular, the conveyor 5 is two parallel belts carrying the assembled end caps 41.

As shown in fig. 3, in some embodiments of the present invention, the dialyzer assembly mechanism includes a fixture for positioning the assembly including the clamp 6 for fixing the end cap 41, a screwing assembly 70, and a multi-axis industrial robot 80, the clamp 6 being mounted on the screwing assembly 70. A third clamping jaw 81 for gripping the dialyzer housing 42 is mounted on the multi-axis industrial robot 80. In this embodiment, the conveying mechanism 5 conveys the end cap 41 to the fixing clamp 6, the fixing clamp 6 clamps the end cap 41, then the multi-axis industrial robot 80 clamps the dialyzer shell 42 on the production line by the third clamping jaw 81 and places the dialyzer shell above the end cap 41, and the screwing assembly 70 lifts and rotates the end cap 41 to screw the end cap 41 into the dialyzer shell 42. The multi-axis industrial robot 80 then moves the assembled dialyzer onto the production line.

As shown in fig. 3, in some embodiments of the present invention, the screwing assembly 70 includes a screwing motor 71 and a torque adjusting mechanism 72, and the positioning assembly is mounted on the torque adjusting mechanism 72. The torque adjusting mechanism 72 is connected to the screwing motor 71. The screwing torque of the end cap 41 and the dialyzer shell 42 during assembly is controlled by the torque adjusting mechanism 72, so that the accuracy is improved.

On the other hand, the utility model discloses an embodiment still provides a production line, including cerini dialyser cerini automatic assembly equipment.

Thus, it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the invention have been shown and described in detail herein, many other variations and modifications can be made, consistent with the principles of the invention, which are directly determined or derived from the disclosure herein, without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention should be understood and interpreted to cover all such other variations or modifications.

Claims

1. The automatic dialyzer assembling equipment is characterized by comprising an end cap assembling module and a dialyzer assembling module for assembling an end cap and a dialyzer shell, wherein the end cap assembling module comprises an end cover feeding mechanism, an O-shaped ring feeding mechanism and an end cap assembling mechanism; the material taking assembly comprises a clamping piece and a moving piece for controlling the clamping piece to move, and the clamping piece is arranged on the moving piece and used for clamping an end cover and an O-shaped ring; the dialyzer assembly module is arranged on one side of the assembly platform.

2. The dialyzer automated assembly apparatus of claim 1, wherein the clamp comprises a first jaw for clamping the end cap and a second jaw for clamping the O-ring, the first jaw and the second jaw each mounted on the moving member.

3. The dialyzer automatic assembly apparatus of claim 1, wherein the moving member comprises a horizontal motion module and a vertical motion module, the horizontal motion module being mounted on the vertical motion module; the clamping piece is arranged on the horizontal movement module.

4. The automatic dialyzer assembly device of claim 1, wherein clamping members for temporarily fixing the end caps are disposed on the assembly platform.

5. The dialyzer automatic assembly equipment of claim 1, wherein the end cap feeding mechanism comprises a first vibrating disk and an end cap transfer assembly for adjusting the pose of the end cap, and the end cap transfer assembly is arranged at the discharge end of the first vibrating disk; the end cover transferring assembly comprises a first accommodating plate and a first translation piece, the first accommodating plate is mounted on the first translation piece, and a groove for accommodating the end cover is formed in the first accommodating plate; the first translation piece is used for driving the first containing plate to move along the horizontal direction.

6. The automatic dialyzer assembly device of claim 1, wherein the O-ring feeding mechanism comprises a second vibrating disk for adjusting the pose of the O-ring and an O-ring transfer assembly, and the O-ring transfer assembly is arranged at a discharge end of the second vibrating disk; the O-shaped ring transfer assembly comprises a second accommodating plate and a second translation piece, the second accommodating plate is mounted on the second translation piece, and the second translation piece is used for driving the second accommodating plate to move along the horizontal direction.

7. The dialyzer automated assembly apparatus of claim 1, wherein the dialyzer assembly module comprises a transport mechanism for transporting the end caps and a dialyzer assembly mechanism, the transport mechanism being mounted on the assembly platform; the dialyzer assembling mechanism is arranged at one end, far away from the assembling platform, of the conveying mechanism.

8. The dialyzer automatic assembly apparatus of claim 7, wherein the dialyzer assembly mechanism comprises a positioning assembly comprising a retaining clip for securing the end cap, a tightening assembly mounted on the tightening assembly, and a multi-axis industrial robot; and a third clamping jaw for clamping the dialyzer shell is mounted on the multi-axis industrial robot.

9. The dialyzer automatic assembly apparatus of claim 8, wherein the tightening assembly comprises a tightening motor and a torque adjustment mechanism, the positioning assembly being mounted on the torque adjustment mechanism; the torsion adjusting mechanism is connected with the screwing motor.

10. A production line, characterized by comprising an automatic dialyzer assembling apparatus according to any one of claims 1 to 9.