CN214372426U - Cross belt sorter dolly platform slope detecting system - Google Patents
Cross belt sorter dolly platform slope detecting system Download PDFInfo
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- CN214372426U CN214372426U CN202120151981.5U CN202120151981U CN214372426U CN 214372426 U CN214372426 U CN 214372426U CN 202120151981 U CN202120151981 U CN 202120151981U CN 214372426 U CN214372426 U CN 214372426U
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Abstract
The utility model belongs to letter sorting equipment field discloses a cross belt sorting machine dolly platform slope detecting system, and based on the setting of cross belt sorting machine, cross belt sorting machine includes the dolly platform, and cross belt sorting machine dolly platform slope detecting system includes dolly platform slope detection module and host computer, and dolly platform slope detection module passes through the data transmission cable with the host computer and is connected. The utility model provides a cross belt sorting machine dolly platform slope detecting system, simple structure has practiced thrift time and manpower, has improved the work efficiency of sorting machine. The utility model is suitable for a detection of alternately belt sorter dolly platform.
Description
Technical Field
The utility model belongs to letter sorting equipment field relates to cross belt sorter, and specifically speaking is a cross belt sorter dolly platform slope detecting system.
Background
In recent years, with the rapid development of the market of express logistics industry in China, a large number of packages need to be processed every day, in order to improve the mail sorting efficiency, sorting equipment is widely used by the postal industry, and a cross-belt sorting machine accounts for more than 70% of the sorting equipment in the postal and express industry.
Due to the fact that the sorting amount is large, the sorting machine is started for a long time to be used, and components in the sorting machine frequently break down. According to statistics, the inclination of the trolley platform accounts for more than 60% of the faults of the cross belt type sorting machine, and the three-dimensional graph of the trolley platform is shown in figure 1. The slope of dolly platform seriously will lead to secondary board linear electric motor that scratches, and secondary board linear electric motor that scratches trouble sketch map is shown in fig. 2, because linear electric motor provides power for whole sorting machine loop, linear electric motor damages and will make whole sorting machine shut down. In the current letter sorting plant maintenance, maintainer mainly relies on "listen" and "see" to look for the trouble, but, dolly platform slope is caused by the wearing and tearing that dolly walking wheel or bearing used the production for a long time, and maintainer naked eye is hardly distinguished, does not be equipped with the equipment about dolly platform state detection on present cross belt sorting machine in addition, so, make the dolly platform can be in the mode of the maintenance after the trouble always, can not fully improve the work efficiency of sorting machine.
Disclosure of Invention
The utility model aims at providing a cross belt sorting machine dolly platform slope detecting system to realize the detection of cross belt sorting machine dolly platform slope, improve the work efficiency of sorting machine.
The utility model discloses a realize above-mentioned purpose, the technical method who adopts as follows:
the utility model provides a cross belt sorting machine dolly platform slope detecting system, is based on cross belt sorting machine setting, and cross belt sorting machine includes the dolly platform, and cross belt sorting machine dolly platform slope detecting system includes dolly platform slope detection module and host computer, and dolly platform slope detection module passes through the data transmission cable with the host computer and is connected.
As a limitation: the cross belt type sorting machine trolley platform inclination detection system further comprises an alarm device, and the alarm device is connected with an upper computer.
As a further limitation: the trolley platform inclination detection module comprises an industrial camera with an infrared identification function and two infrared strip-shaped light sources, the industrial camera is vertically arranged above the trolley platform, the shooting range covers the outline of the trolley platform, the two infrared strip-shaped light sources are fixedly arranged on the loop line of the trolley platform, and the emitted infrared light is respectively parallel to two boundaries of the trolley platform and is positioned in the shooting range of the industrial camera; the industrial camera is connected with the upper computer, infrared light and a trolley platform boundary distance change value threshold are stored in the upper computer, and the upper computer identifies and detects pictures shot by the industrial camera through a machine vision technology.
As a further limitation: the trolley platform inclination detection module also comprises a surface light source which is vertically arranged above the trolley platform and matched with the illumination of the industrial camera.
As another limitation: the trolley platform inclination detection module comprises a plurality of laser range finders, the laser range finders are vertically installed at different positions above the trolley platform and are connected with an upper computer, and a distance change value threshold value between the trolley platform and the laser detector is stored in the upper computer.
The utility model discloses owing to adopted above-mentioned scheme, compare with prior art, the beneficial effect who gains is:
(1) the utility model provides a cross belt sorter dolly platform slope detection system, through dolly platform slope detection module detection dolly platform to with data transmission to the host computer, carry out data analysis through the host computer again, judge whether the dolly platform inclines, and report to the police and remind maintainer to maintain, simple structure has improved the work efficiency of sorting machine;
(2) the utility model provides a cross belt sorting machine dolly platform slope detecting system marks the border of dolly platform through infrared ray, gathers dolly platform information through the naked eye that industrial camera replaced the people, discerns infrared ray and dolly platform profile to upload to the host computer, the host computer passes through the relative position of machine vision technical analysis infrared ray light and platform border, accomplishes the inspection and need not the inspection of shutting down under the sorting machine running state, save time, the manpower is practiced thrift, has improved the work efficiency of sorting machine;
(3) the utility model provides a cross belt sorting machine dolly platform slope detecting system, through the height variation between a plurality of laser range finder detection dolly platforms and the laser detector to upload to the host computer, the host computer passes through a plurality of position parameters of machine vision technical analysis laser range finder feedback, judges the information of dolly platform, and simple structure has improved sorting machine's work efficiency;
to sum up, the utility model provides a cross belt sorting machine dolly platform slope detecting system, simple structure has practiced thrift time and manpower, has improved the work efficiency of sorting machine.
The utility model is suitable for a detection of alternately belt sorter dolly platform.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a three-dimensional view of a cart platform;
FIG. 2 is a schematic diagram of a secondary plate scraping linear motor fault;
fig. 3 is a block diagram of the embodiment 1 of the present invention;
fig. 4 is a schematic view of a normal condition of a trolley platform in embodiment 1 of the present invention;
fig. 5 is a schematic view of the inclination of the platform of the trolley in embodiment 1 of the present invention;
fig. 6 is a block diagram of embodiment 2 of the present invention;
fig. 7 is a schematic view of a normal situation of a trolley platform in embodiment 2 of the present invention;
fig. 8 is a schematic view of the inclination of the platform of the trolley in embodiment 2 of the present invention;
in the figure: 1. a trolley platform; 2. an infrared strip light source; 3. infrared light; 4. a laser range finder; 5. laser; 6. and a trolley platform inclination detection module.
Detailed Description
The present invention is further described with reference to the following examples, but it should be understood by those skilled in the art that the present invention is not limited to the following examples, and any modifications and equivalent changes made on the basis of the specific examples of the present invention are within the scope of the claims of the present invention.
The utility model provides a cross belt sorting machine dolly platform slope detecting system, as shown in figure 3, based on cross belt sorting machine setting, cross belt sorting machine includes dolly platform 1, and cross belt sorting machine dolly platform slope detecting system includes dolly platform slope detection module 6, host computer and alarm device, and dolly platform slope detection module 6 passes through data transmission cable with the host computer and is connected, and alarm device is connected with the host computer.
The trolley platform inclination detection module 6 comprises an industrial camera with an infrared identification function, two infrared strip-shaped light sources 2 and a surface light source which is vertically arranged above the trolley platform 1 and is matched with the illumination of the industrial camera, the industrial camera is vertically arranged above the trolley platform 1, the shooting range covers the outline of the trolley platform 1, the two infrared strip-shaped light sources 2 are fixedly arranged on the loop line of the trolley platform 1, and the emitted infrared light 3 is respectively parallel to two boundaries of the trolley platform 1 and is positioned in the shooting range of the industrial camera; the industrial camera is connected with an upper computer, the upper computer is internally stored with infrared light 3 and a threshold value of a change value of a boundary distance of the trolley platform 1, and the upper computer identifies and detects a picture shot by the industrial camera through a machine vision technology.
When the cross belt type sorting machine trolley platform inclination detection system operates, two infrared strip-shaped light sources 2 respectively emit two infrared light beams 3, an industrial camera shoots the outline of the trolley platform 1 and the infrared light beams 3 and uploads data to an upper computer, when the trolley platform 1 is normal, as shown in fig. 4, the distance between the two infrared rays 3 and the boundary of the trolley platform 1 is t1 and t2 respectively, when the dolly platform 1 is tilted, as shown in fig. 5, the two infrared light rays 3 are at distances t '1 and t' 2 from the boundary of the dolly platform 1, respectively, when the difference between t '1 and t1 and/or the difference between t' 2 and t2 is greater than the threshold value of the change value of the boundary distance between the infrared ray 3 and the trolley platform 1 stored in the upper computer, the upper computer sends an alarm signal to the alarm device, and the alarm device gives an alarm to prompt maintenance personnel to overhaul the trolley platform 1.
The utility model provides a cross belt sorting machine dolly platform slope detecting system, as shown in figure 6, based on cross belt sorting machine setting, cross belt sorting machine includes dolly platform 1, and cross belt sorting machine dolly platform slope detecting system includes dolly platform slope detection module 6, host computer and alarm device, and dolly platform slope detection module 6 passes through data transmission cable with the host computer and is connected, and alarm device is connected with the host computer.
Dolly platform slope detection module 6 includes a plurality of laser range finder 4, and laser range finder 4 is installed perpendicularly in the different positions of dolly platform 1 top, and laser range finder 4 all is connected with the host computer, and the host computer stores the distance change value threshold value between dolly platform 1 and the laser detector.
When the cross belt sorter trolley platform inclination detection system is in operation, the two laser range finders 4 respectively emit two lasers 5 and upload range data to the upper computer, when the trolley platform 1 is normal, as shown in fig. 7, the distances between the two laser range finders 4 and the trolley platform 1 are t3 and t4, respectively, when the trolley platform 1 is inclined, as shown in fig. 8, the distances between the two laser range finders 4 and the trolley platform 1 are t3 and t4, respectively, when the difference between t3 and t3 and/or the difference between t4 and t4 are greater than a distance change value threshold value between the trolley platform 1 and the laser detectors, which are stored in the upper computer, the upper computer then sends an alarm signal to the alarm device, and the alarm device gives an alarm to prompt a maintenance person to overhaul the trolley platform 1.
Claims (5)
1. The utility model provides a cross belt sorting machine dolly platform slope detecting system, is based on cross belt sorting machine setting, and cross belt sorting machine includes the dolly platform, its characterized in that, and cross belt sorting machine dolly platform slope detecting system includes dolly platform slope detection module and host computer, and dolly platform slope detection module passes through the data transmission cable with the host computer and is connected.
2. The cross-belt sorter cart platform inclination detection system of claim 1 further comprising an alarm device connected to the upper computer.
3. The system of claim 1 or 2, wherein the car platform inclination detection module comprises an industrial camera with infrared recognition function and two infrared strip-type light sources, the industrial camera is vertically installed above the car platform, and the shooting range covers the outline of the car platform, the two infrared strip-type light sources are fixedly installed on the loop line of the car platform, and the emitted infrared light is respectively parallel to the two boundaries of the car platform and is within the shooting range of the industrial camera; the industrial camera is connected with the upper computer, infrared light and a trolley platform boundary distance change value threshold are stored in the upper computer, and the upper computer identifies and detects pictures shot by the industrial camera through a machine vision technology.
4. The cross-belt sorter cart platform inclination detection system of claim 3 wherein the cart platform inclination detection module further comprises a surface light source mounted vertically above the cart platform to match the illumination of the industrial camera.
5. The system of claim 1 or 2, wherein the cart platform tilt detection module comprises a plurality of laser range finders, the laser range finders are vertically mounted at different positions above the cart platform, the laser range finders are connected to the upper computer, and a threshold value of a distance change between the cart platform and the laser range finder is stored in the upper computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120151981.5U CN214372426U (en) | 2021-01-20 | 2021-01-20 | Cross belt sorter dolly platform slope detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120151981.5U CN214372426U (en) | 2021-01-20 | 2021-01-20 | Cross belt sorter dolly platform slope detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214372426U true CN214372426U (en) | 2021-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120151981.5U Active CN214372426U (en) | 2021-01-20 | 2021-01-20 | Cross belt sorter dolly platform slope detecting system |
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| CN (1) | CN214372426U (en) |
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2021
- 2021-01-20 CN CN202120151981.5U patent/CN214372426U/en active Active
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