CN214361520U - Bar high-frequency quenching device - Google Patents
Bar high-frequency quenching device Download PDFInfo
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- CN214361520U CN214361520U CN202023022796.0U CN202023022796U CN214361520U CN 214361520 U CN214361520 U CN 214361520U CN 202023022796 U CN202023022796 U CN 202023022796U CN 214361520 U CN214361520 U CN 214361520U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model discloses a bar high-frequency quenching device, which comprises an installation platform, a feed roller, a limiting clamping chuck, an induction heating assembly, a receiving assembly and a cooling spray head, wherein one side of the installation platform is provided with a plurality of guide rails along the vertical direction; the plurality of feeding rollers are arranged on one side of the mounting table in a sliding manner through a plurality of guide rails; the two limiting clamping chucks are arranged between the plurality of feeding rollers close to the two ends; the two induction heating assemblies respectively comprise a sliding part and induction coils, the sliding parts are arranged among the plurality of feeding rollers at intervals, and the induction coils are fixedly arranged on the sliding parts; the material receiving assembly comprises an installation frame, a telescopic piece, a supporting table and a transmission roller, the installation frame is arranged on the installation table and located on one side of the feeding roller, and the installation frame extends out of the installation table; one end of the telescopic piece is connected with the mounting frame, the other end of the telescopic piece is connected with the supporting table, and the transmission roller is laid on the supporting table; the cooling shower nozzle sets up on connecing the mount table that material subassembly is close to feed roll one side and stretches out towards connecing the material subassembly.
Description
Technical Field
The utility model belongs to the technical field of quench, especially, relate to a bar high frequency quenching device.
Background
The high-frequency quenching is mostly used for surface quenching of industrial metal parts, is a metal heat treatment method which enables the surface of a workpiece to generate certain induced current, quickly heats the surface of the part and then quickly quenches, can greatly improve the performances of the steel such as rigidity, hardness, wear resistance, toughness and the like through high-frequency quenching treatment, and has quick temperature rise and high working efficiency; in the process of high-frequency quenching, the bar needs to be positioned at the center of the induction coil, when the diameters of the workpieces are different, the circle center of the workpiece is changed relative to the induction coil, and therefore the relative position of the workpiece and the coil needs to be adjusted by adjusting the height of the transmission wheel; the existing high-frequency quenching device mostly needs to be manually lifted to adjust the position of a workpiece, a single person cannot finish operation, the operation of many people is inconvenient, the manual lifting cannot keep a horizontal state, the adjusting difficulty is increased, the flexibility of the adjustment of the workpiece facing different sizes is poor, the adjustment error exists, and the damage of the device is even caused.
The above description is included in the technical recognition scope of the inventors, and does not necessarily constitute the prior art.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing a bar high frequency quenching device realizes the transmission to not unidimensional bar, and the controllability is strong, and the error is little, effectively promotes job stabilization nature.
In order to achieve the above object, the utility model provides a bar high-frequency quenching device, its characterized in that, bar high-frequency quenching device includes: the mounting platform is provided with a plurality of guide rails in an extending manner along the vertical direction of one side of the mounting platform; the feeding rollers are arranged on one side of the mounting table in a sliding mode through the guide rails; the two limiting clamping chucks are arranged between the plurality of feeding rollers close to the two ends so as to limit and clamp workpieces; the two induction heating assemblies respectively comprise a sliding part and an induction coil, the sliding parts are arranged between the plurality of feeding rollers at intervals and are positioned between the two limiting clamping chucks, and the induction coils are fixedly arranged on the sliding parts and can move along the vertical direction of the mounting table through the sliding parts; the material receiving assembly comprises an installation frame, a telescopic piece, a supporting table and a transmission roller, the installation frame is arranged on the installation table and located on one side of the feeding roller, and the installation frame extends out of the installation table; one end of the telescopic piece is connected with the mounting frame, the other end of the telescopic piece is connected with the supporting table, the telescopic piece can drive the supporting table to move up and down relative to the mounting frame, and the transmission roller is laid on the supporting table; the cooling sprayer is arranged on the mounting table, close to the feeding roller, of the material receiving assembly and faces the material receiving assembly to extend out.
In one example, the bar high-frequency quenching device further comprises a cooling water tank, wherein the cooling water tank comprises a first support frame, a water storage tank, a turbulence wheel, a first driving motor, a water injection pipeline and a water outlet pipeline, the first support frame is supported at the bottom of the water storage tank, the turbulence wheel is arranged at the bottom of the inner side of the water storage tank, and the first driving motor is arranged at the bottom of the outer side of the water storage tank and connected with the turbulence wheel so as to drive the turbulence wheel to rotate; the water injection pipeline is arranged on one side of the water storage tank and extends into the water storage tank; the water outlet channels are symmetrically arranged at the bottom of the water storage tank and are positioned at two sides of the turbulence wheel.
In one example, the cooling water tank further comprises temperature detection parts, and the two temperature detection parts are symmetrically arranged at the bottom of the water storage tank.
In one example, the cooling water tank further comprises limiting steps, and the limiting steps are symmetrically arranged at two ends of the inner side of the water storage tank.
In one example, the bar high-frequency quenching device further comprises a discharging frame, the discharging frame comprises a second supporting frame, a fixing frame, a second driving motor and a discharging roller, the second supporting frame is supported at the bottom of the fixing frame, the discharging roller is laid on the fixing frame, and the second driving motor is arranged on one side of the fixing frame and connected with the discharging roller so as to drive the discharging roller to rotate.
In one example, V-shaped grooves are formed in the middle of the feeding roller, the conveying roller and the discharging roller.
Through the utility model provides a bar high-frequency quenching device can bring following beneficial effect:
1. the plurality of guide rails can enable the plurality of feeding rollers to move along the guide rails so as to adjust the positions of the plurality of feeding rollers relative to the induction coil, so that the change of the bar material transmission heights with different sizes is realized, the adjustability is strong, and the application range is wide; the clamping limiting chuck is arranged to clamp and fix the bar, so that the bar can be horizontally clamped, the labor intensity is effectively reduced, the relative positions of the plurality of feeding rollers and the bar can be conveniently adjusted, the plurality of feeding rollers can be positioned on the same straight line, and the conveying stability is effectively improved; the sliding component can drive the induction coil to move in the vertical direction so as to adjust the relative position of the induction coil and the bar, so that the bar is positioned in the middle of the induction coil, the adjustability is strong, the surface of the bar is uniformly heated, and the processing quality is effectively improved; the heated bar can be cooled by spraying water through the cooling spray head, so that quenching processing is realized, the cooling spray head faces the material receiving assembly, the cooling spray head is effectively prevented from precipitating water and spraying the precipitation water to the induction coil, short circuit is avoided, the use safety of equipment is effectively improved, and the service life of the equipment is prolonged; the material receiving assembly is arranged to receive the processed bar stock and drive the bar stock to move along the vertical direction; through the combination of mount table, feed roller, spacing centre gripping chuck, induction heating subassembly, material receiving subassembly and cooling shower nozzle, can realize the transmission to not unidimensional bar, the controllability is strong, and the error is little, effectively promotes job stabilization nature.
2. The cooling water tank can store normal-temperature water so as to cool the bar for the second time, and the processing quality is effectively improved; the first driving motor can drive the turbulence wheel to rotate, and the turbulence wheel can drive the dead water in the water storage tank to flow, so that the bar is cooled more sufficiently, the cooling effect is effectively improved, and the processing quality is improved; the water in the water storage tank can be replaced by arranging the water injection pipeline and the water outlet pipeline so as to ensure the water temperature in the water storage tank.
3. The temperature detection component can detect the temperature of water in the water storage tank so as to replace the water in the water storage tank in time, thereby ensuring the cooling effect.
4. Can adapt to the not bar of equidimension and the position of restriction bar through setting up "V" type groove, avoid the bar to roll to drop, effectively enlarge application scope, improve transmission stability.
Drawings
The accompanying drawings, which are described herein, serve to provide a further understanding of the invention and constitute a part of this specification, and the exemplary embodiments and descriptions thereof are provided for explaining the invention without unduly limiting it. In the drawings:
FIG. 1 is a schematic structural view of a bar high-frequency quenching device of the present invention;
fig. 2 is a top view of the discharging frame of the present invention.
Detailed Description
In order to more clearly explain the overall concept of the present invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. In the description herein, references to the description of the terms "an aspect," "some aspects," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the aspect or example is included in at least one aspect or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same solution or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more aspects or examples.
As shown in fig. 1-2, an embodiment of the present invention provides a bar high-frequency quenching apparatus 100, which includes an installation table 1, a feed roller 2, a limiting clamping chuck 3, an induction heating assembly 4, a receiving assembly 5 and a cooling spray head 6, wherein one side of the installation table 1 is provided with a plurality of guide rails 11 extending along a vertical direction thereof; the plurality of feeding rollers 2 are arranged on one side of the mounting table 1 in a sliding manner through a plurality of guide rails 11; the two limiting clamping chucks 3 are arranged between the plurality of feeding rollers 2 close to the two ends so as to limit and clamp workpieces; the two induction heating assemblies 4 respectively comprise a sliding part 41 and an induction coil 42, the sliding parts 41 are arranged between the plurality of feeding rollers 2 at intervals, the sliding parts 41 are positioned between the two limiting clamping chucks 3, and the induction coils 42 are fixedly arranged on the sliding parts 41 and can move along the vertical direction of the mounting table 1 through the sliding parts 41; the material receiving assembly 5 comprises a mounting rack 51, an expansion piece 52, a supporting table 53 and a transmission roller 54, wherein the mounting rack 51 is arranged on the mounting table 1 and positioned on one side of the feeding roller 2, and the mounting rack 51 extends out of the mounting table 1; one end of the telescopic piece 52 is connected with the mounting frame 51, the other end is connected with the support platform 53, the telescopic piece 52 can drive the support platform 53 to move up and down relative to the mounting frame 51, and the transmission roller 54 is laid on the support platform 53; the cooling spray head 6 is arranged on the mounting table 1 on one side, close to the feeding roller 2, of the material receiving assembly 5 and extends out towards the material receiving assembly 5. The plurality of guide rails 11 are arranged, so that the plurality of feeding rollers 2 can move along the guide rails to adjust the positions of the plurality of feeding rollers 2 relative to the induction coil 42, the change of the transmission heights of the bars with different sizes is realized, the adjustability is strong, and the application range is wide; the clamping limiting chuck 3 is arranged to clamp and fix the bar, so that the bar can be horizontally clamped, the labor intensity is effectively reduced, the relative positions of the plurality of feeding rollers 2 and the bar can be conveniently adjusted, the plurality of feeding rollers 2 can be positioned on the same straight line, and the conveying stability is effectively improved; the sliding component 41 can drive the induction coil 42 to move in the vertical direction so as to adjust the relative position of the induction coil 42 and the bar, so that the bar is positioned in the middle of the induction coil 42, the adjustability is strong, the surface of the bar is uniformly heated, and the processing quality is effectively improved; the heated bar stock can be cooled by spraying water through the cooling spray head 6, so that quenching processing is realized, the cooling spray head 6 faces the material receiving assembly 5, the cooling spray head 6 is effectively prevented from being sprayed on the induction coil 42 due to precipitation, short circuit is avoided, the use safety of equipment is effectively improved, and the service life of the equipment is prolonged; the material receiving assembly 5 is arranged to receive the processed bar stock and drive the bar stock to move along the vertical direction; through the combination of mount table 1, feed roller 2, spacing centre gripping chuck 3, induction heating subassembly 4, material receiving subassembly 5 and cooling shower nozzle 6, can realize the transmission to not unidimensional bar, the controllability is strong, and the error is little, effectively promotes job stabilization nature.
Specifically, the bar high-frequency quenching device 100 further comprises a cooling water tank 7, wherein the cooling water tank 7 comprises a first support frame 71, a water storage tank 72, a turbulence wheel 73, a first driving motor 74, a water injection pipeline 75 and a water outlet pipeline 76, the first support frame 71 is supported at the bottom of the water storage tank 72, the turbulence wheel 73 is arranged at the bottom of the inner side of the water storage tank 72, and the first driving motor 74 is arranged at the bottom of the outer side of the water storage tank 72 and connected with the turbulence wheel 73 so as to drive the turbulence wheel 73 to rotate; the water injection pipeline 75 is arranged at one side of the water storage tank 72 and extends into the water storage tank 72; the water outlet channels 76 are symmetrically arranged at the bottom of the water storage tank 72 and are positioned at two sides of the spoiler wheel 73. The cooling water tank 7 can store normal-temperature water to cool the bar for the second time, so that the processing quality is effectively improved; the first driving motor 74 can drive the turbulence wheel 73 to rotate, and the turbulence wheel 73 can drive the dead water in the water storage tank 72 to flow, so that the bar is cooled more sufficiently, the cooling effect is effectively improved, and the processing quality is improved; the water in the storage tank 72 can be replaced by providing a water inlet line 75 and a water outlet line 76 to ensure the temperature of the water in the storage tank 72.
Specifically, the cooling water tank 7 further includes temperature detecting parts 77, and the two temperature detecting parts 77 are symmetrically disposed at the bottom of the water storage tank 72. The temperature in the water storage tank 72 can be detected by arranging the temperature detection part 77, so that the water in the water storage tank 72 can be replaced in time, and the cooling effect is ensured.
Specifically, the cooling water tank 7 further includes a limiting step 78, and the limiting step 78 is symmetrically disposed at two ends of the inner side of the water storage tank 72. The position of the bar can be limited by the limiting step 78, the bar is prevented from falling to the bottom of the water storage tank 72 to cause damage to the turbulence wheel 73 and the temperature detection part 77, and the service life is effectively prolonged.
Specifically, the bar high-frequency quenching device 100 further comprises a discharging frame 8, the discharging frame 8 comprises a second supporting frame 81, a fixing frame 82, a second driving motor 83 and a discharging roller 84, the second supporting frame 81 is supported at the bottom of the fixing frame, the discharging roller 84 is laid on the fixing frame 82, and the second driving motor 83 is arranged on one side of the fixing frame 82 and connected with the discharging roller 84 so as to drive the discharging roller 84 to rotate. Can carry the bar that processing was accomplished through setting up out work or material rest 8 to the later stage transport is convenient for.
Specifically, V-shaped grooves are formed in the middle of the feed roller 2, the transmission roller 54 and the discharge roller 84. Can adapt to the not bar of equidimension and the position of restriction bar through setting up "V" type groove, avoid the bar to roll to drop, effectively enlarge application scope, improve transmission stability.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (6)
1. The high-frequency bar quenching device is characterized by comprising the following components:
the mounting platform is provided with a plurality of guide rails in an extending manner along the vertical direction of one side of the mounting platform;
the feeding rollers are arranged on one side of the mounting table in a sliding mode through the guide rails;
the two limiting clamping chucks are arranged between the plurality of feeding rollers close to the two ends so as to limit and clamp workpieces;
the two induction heating assemblies respectively comprise a sliding part and an induction coil, the sliding parts are arranged between the plurality of feeding rollers at intervals and are positioned between the two limiting clamping chucks, and the induction coils are fixedly arranged on the sliding parts and can move along the vertical direction of the mounting table through the sliding parts;
the material receiving assembly comprises an installation frame, a telescopic piece, a supporting table and a transmission roller, the installation frame is arranged on the installation table and located on one side of the feeding roller, and the installation frame extends out of the installation table; one end of the telescopic piece is connected with the mounting frame, the other end of the telescopic piece is connected with the supporting table, the telescopic piece can drive the supporting table to move up and down relative to the mounting frame, and the transmission roller is laid on the supporting table;
the cooling sprayer is arranged on the mounting table, close to the feeding roller, of the material receiving assembly and faces the material receiving assembly to extend out.
2. The bar high-frequency quenching device according to claim 1, further comprising a cooling water tank, wherein the cooling water tank comprises a first support frame, a water storage tank, a turbulence wheel, a first driving motor, a water injection pipeline and a water outlet pipeline, the first support frame is supported at the bottom of the water storage tank, the turbulence wheel is arranged at the bottom of the inner side of the water storage tank, and the first driving motor is arranged at the bottom of the outer side of the water storage tank and connected with the turbulence wheel so as to drive the turbulence wheel to rotate; the water injection pipeline is arranged on one side of the water storage tank and extends into the water storage tank; the water outlet pipelines are symmetrically arranged at the bottom of the water storage tank and are positioned at two sides of the turbulence wheel.
3. The bar high-frequency quenching device according to claim 2, wherein the cooling water tank further comprises temperature detection parts, and the two temperature detection parts are symmetrically arranged at the bottom of the water storage tank.
4. The bar high-frequency quenching device according to claim 2, wherein the cooling water tank further comprises limiting steps, and the limiting steps are symmetrically arranged at two ends of the inner side of the water storage tank.
5. The bar high-frequency quenching device according to claim 1, further comprising a discharging rack, wherein the discharging rack comprises a second supporting frame, a fixing frame, a second driving motor and a discharging roller, the second supporting frame is supported at the bottom of the fixing frame, the discharging roller is laid on the fixing frame, and the second driving motor is arranged on one side of the fixing frame and connected with the discharging roller to drive the discharging roller to rotate.
6. The high-frequency quenching device for the bar stock according to claim 5, wherein V-shaped grooves are formed in the middle parts of the feeding roller, the transmission roller and the discharging roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023022796.0U CN214361520U (en) | 2020-12-16 | 2020-12-16 | Bar high-frequency quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023022796.0U CN214361520U (en) | 2020-12-16 | 2020-12-16 | Bar high-frequency quenching device |
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| Publication Number | Publication Date |
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| CN214361520U true CN214361520U (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202023022796.0U Active CN214361520U (en) | 2020-12-16 | 2020-12-16 | Bar high-frequency quenching device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114774649A (en) * | 2022-06-14 | 2022-07-22 | 江苏正和实业集团有限公司 | High-efficient guenching unit is used in aluminum pipe processing |
| CN116099800A (en) * | 2022-12-15 | 2023-05-12 | 江苏江顺精密机电设备有限公司 | Bar cleaning equipment and cleaning method thereof |
-
2020
- 2020-12-16 CN CN202023022796.0U patent/CN214361520U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114774649A (en) * | 2022-06-14 | 2022-07-22 | 江苏正和实业集团有限公司 | High-efficient guenching unit is used in aluminum pipe processing |
| CN116099800A (en) * | 2022-12-15 | 2023-05-12 | 江苏江顺精密机电设备有限公司 | Bar cleaning equipment and cleaning method thereof |
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