CN214351759U - Production line for wear-resistant coating of glass mold - Google Patents
Production line for wear-resistant coating of glass mold Download PDFInfo
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- CN214351759U CN214351759U CN202023092985.5U CN202023092985U CN214351759U CN 214351759 U CN214351759 U CN 214351759U CN 202023092985 U CN202023092985 U CN 202023092985U CN 214351759 U CN214351759 U CN 214351759U
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Abstract
The utility model discloses a glass mold wear-resistant coating production line, four stations of equipartition around its planet carousel system are multistation sand blasting system, response preheating system, paint finishing and response system of remelting in proper order, the response preheating system is the same with the structure of response system of remelting, and its heating temperature and heating power are different, the structure of response preheating system includes heating coil, water cable and lead screw slider mechanism, lead screw slider mechanism includes frame, lead screw, slider and lead screw driving motor, be provided with insulating fixed plate on the slider, be provided with the connecting piece on the insulating fixed plate, the connecting piece makes the anodal and the negative pole of water cable one end respectively with the both ends of heating coil are connected. The utility model discloses a many processes continuous spraying work of glass bottle drift can be realized to planet carousel system, and work efficiency is good to the revolution and the rotation that realize the glass drift through the cusp bearing combine together, improve the spraying effect.
Description
The technical field is as follows:
the utility model relates to a hot spraying technology especially relates to a glass mold wear-resistant coating production line.
Background art:
the glass bottle punch is a key part for manufacturing a glass bottle, but because the glass bottle punch is often contacted with molten glass, the surface of the punch is abraded by the high-temperature molten glass, so that the punch is easy to adhere to the glass, and the manufactured glass product has the phenomena of wire drawing and unsmooth surface; therefore, the surface of the punch needs to be provided with a wear-resistant and temperature-resistant coating to prolong the service life of the punch, the demand of the punch cannot be met by a common production mode, and the production efficiency is low.
The utility model has the following contents:
the utility model discloses the technical problem that will solve is: overcome prior art's not enough, provide a reasonable in design, production efficiency is high and the effectual glass mold wear-resistant coating production line of spraying.
The technical scheme of the utility model is that:
the utility model provides a glass mold wear-resistant coating production line, includes multistation sand blasting system, planet carousel system, paint finishing, convulsions dust pelletizing system and compressed air supply system, four stations of equipartition are in proper order around the planet carousel system multistation sand blasting system, response preheat the system paint finishing and response system of remelting, the response is preheated the system and is the same with the structure of response system of remelting, and its heating temperature and heating power are different, the structure of response system of preheating includes heating coil, water cable and lead screw slider mechanism, lead screw slider mechanism includes frame, lead screw, slider and lead screw driving motor, lead screw driving motor and lead screw are all installed in the frame and the two passes through the coupling joint, the screw revolve close on the lead screw and with the slider is connected, be provided with insulating fixed plate on the slider, and a connecting piece is arranged on the insulating fixing plate, and the connecting piece enables the anode and the cathode at one end of the water cable to be respectively connected with two ends of the heating ring.
The heating ring is generally made of a copper pipe, the shape of the heating ring is matched with the shape and the number of the glass punches, the other end of the water cable is led into a high-frequency induction control cabinet, and the water cable and the heating ring are controlled by the high-frequency induction control cabinet to carry out high-frequency heating and remelting on the glass bottle punches.
The planetary turntable system comprises a supporting base, a disc table surface, a single-tooth-surface slewing bearing and a double-tooth-surface slewing bearing, the upper ring and the lower ring of the single-tooth-surface slewing bearing are respectively connected with the disc table surface and the supporting base, the inner teeth arranged on the upper ring of the single-tooth-surface slewing bearing are meshed with a disc driving gear which is connected with a disc table-board driving motor, the lower ring of the double-tooth-surface slewing bearing is connected with the supporting base, the upper ring of the double-tooth-surface slewing bearing is respectively provided with external teeth and internal teeth, wherein, the outer teeth of the upper ring of the double-tooth surface slewing bearing are meshed with a self-rotating shaft driving gear which is connected with a self-rotating shaft driving motor, the disc table surface is provided with rotating shafts at intervals, punches are arranged at the upper ends of the rotating shafts, rotating shaft gears are arranged at the lower ends of the rotating shafts, and the inner teeth of the upper rings of the double-tooth-surface slewing bearings are meshed with the rotating shaft gears; the rotation shaft driving motor and the disc table-board driving motor are respectively arranged on the supporting base.
The multistation sand blasting system contains fixed bolster and spray gun, be provided with the rotation axis on the fixed bolster, the interval is provided with the connecting seat on the rotation axis, each all set up one on the connecting seat the spray gun, the rotation axis loops through and is connected with the spray gun motor behind third connecting rod, second connecting rod and the first connecting rod, be articulated between third connecting rod, second connecting rod and the first connecting rod.
The air draft dust removal system comprises a fan, an exhaust pipe, a pulse dust collector and a dust removal pipe, and the compressed air supply system comprises an air compressor, an air storage tank, a cold dryer filter and a sound insulation room and provides compressed air for a production line.
The utility model has the advantages that:
1. the utility model discloses a many processes continuous spraying work of glass bottle drift can be realized to planet carousel system, and work efficiency is good to combine through monodentate face slewing bearing and bidentate face slewing bearing, realize that the revolution and the rotation of glass drift combine together, improve the spraying effect.
2. The utility model discloses set up the response and preheat the mechanism and respond to the mechanism of remelting, can heat the glass drift of different stations to, this two kinds of mechanisms all realize the up-and-down motion through lead screw and motor, convenient and fast, it is efficient.
3. The utility model discloses the rotation axis is connected with driving motor through three connecting rod, can realize the rotation of multi-angle to reach better sandblast effect.
4. The utility model discloses a six robots carry out the spraying, and mobility is good to can realize the regulation of multi-angle, improve the spraying effect.
5. The utility model relates to a rationally, production efficiency is high and the spraying is effectual, and its application scope is wide, has good economic benefits after promoting.
Description of the drawings:
FIG. 1 is a schematic structural diagram of a glass mold wear-resistant coating production line;
FIG. 2 is a schematic structural diagram of an automatic turntable of the planetary mechanism in FIG. 1;
FIG. 3 is a block diagram of the induction preheating mechanism and the induction remelting mechanism of FIG. 1;
FIG. 4 is an enlarged view of the auto-lift remelting mechanism of FIG. 3;
FIG. 5 is a schematic structural diagram of the multi-station automatic sand blasting system of FIG. 3;
FIG. 6 is a view showing a structure of rotation of the rotary shaft in FIG. 5;
fig. 7 is a view showing an operation state of the rotary shaft of fig. 6.
The specific implementation mode is as follows:
example (b): referring to fig. 1-7, in the drawings, 1-a spraying robot, 2-a spraying sound insulation room, 3-a fan, 4-an exhaust pipe, 5-a pulse dust remover, 6-a dust removal pipe, 7-an induction preheating system, 8-a punch, 9-a multi-station sand blasting system, 10-a planetary turntable system, 11-an induction remelting mechanism, 12-a lead screw slider mechanism, 13-a water cable cathode, 14-a high-frequency induction control cabinet, 15-a water cable anode, 16-an insulating fixing plate, 17-a heating ring, 20-a self-rotating shaft, 21-a disc driving gear, 22-a single-tooth-surface rotary bearing, 23-a disc table-board, 24-a dust cover, 25-a double-tooth-surface rotary bearing, 26-a supporting base and 27-a disc table-board driving motor, 28-rotation gear, 29-rotation shaft driving motor, 30-rotation shaft driving gear, 31-fixed support, 32-spray gun motor, 33-first connecting rod, 34-second connecting rod, 35-third connecting rod, 36-spray gun, 37-rotation shaft and 38-connecting seat.
Glass mould wear-resistant coating production line, including multistation sand blasting system 9, planet carousel system 10, paint finishing, convulsions dust pelletizing system and compressed air supply system, wherein: four stations are evenly distributed around the planetary turntable system 10, a multi-station sand blasting system 9 is arranged in sequence, an induction preheating system 7, a spraying system and an induction remelting system 11 are arranged in sequence, the induction preheating system 7 is identical to the induction remelting system 11 in structure, heating temperature and heating power of the induction preheating system are different, the induction preheating system 7 comprises a heating coil 17, a water cable and a lead screw slider mechanism 12, the lead screw slider mechanism 12 comprises a rack, a lead screw, a nut, a slider and a lead screw driving motor, the lead screw driving motor and the lead screw are both installed on the rack and are connected through a coupler, the nut is screwed on the lead screw and is connected with the slider, an insulation fixing plate 16 is arranged on the slider, a connecting piece is arranged on the insulation fixing plate 16, and the connecting piece enables an anode 15 and a cathode 13 at one end of the water cable to be connected with two ends of the heating coil 17 respectively.
The heating ring 17 is generally made of a copper pipe, the shape of the heating ring is matched with the shape and the number of the glass punches, the other end of the water cable is led into the high-frequency induction control cabinet 14, and the water cable and the heating ring 17 are controlled by the high-frequency induction control cabinet 14 to carry out high-frequency heating and remelting on the glass bottle punches 8. The inner core of the water cable can be filled with cooling water, the middle layer is the cable, the outer layer is the insulating layer, the water cable generates heat through high-frequency induction, namely the water cable is heated through a magnetic field generated by high-frequency electricity. When cooling is needed, cooling water can pass through the copper pipe, and circulating cooling is achieved.
The planetary turntable system 10 comprises a supporting base 26, a disk table 23, a single-tooth-surface slewing bearing 22 and a double-tooth-surface slewing bearing 25, wherein an upper ring and a lower ring of the single-tooth-surface slewing bearing 22 are respectively connected with the disk table 23 and the supporting base 26, internal teeth arranged on the upper ring of the single-tooth-surface slewing bearing 22 are meshed with the disk driving gear 21, the disk driving gear 21 is connected with a disk table driving motor 27, the disk table driving motor 27 can drive the disk table 23 to rotate by rotating, the lower ring of the double-tooth-surface slewing bearing 25 is connected with the supporting base 26, the upper ring of the double-tooth-surface slewing bearing 25 is respectively provided with external teeth and internal teeth, wherein the external teeth of the upper ring of the double-tooth-surface slewing bearing 25 are meshed with a self-rotating shaft driving gear 30, the self-rotating shaft driving gear 30 is connected with a self-rotating shaft driving motor 29, self-rotating shafts 20 are arranged on the disk table 23 at intervals, a punch 8 is arranged at the upper end of the self-rotating shaft 20, the lower extreme of axis of rotation 20 is provided with axis of rotation gear 28, and the internal tooth of the upper ring of double tooth face slewing bearing 25 meshes with axis of rotation gear 28, and axis of rotation driving motor 29 rotates and just can drive double tooth face slewing bearing 25's upper ring and rotate to drive axis of rotation 20 and rotate, disc mesa 23 rotates, and axis of rotation driving motor 29 and disc mesa driving motor 27 are installed respectively on supporting base 26.
The multi-station sand blasting system 9 comprises a fixing support 31 and spray guns 36, wherein a rotating shaft 37 is arranged on the fixing support 31 through a bearing, connecting seats 38 are arranged on the rotating shaft 37 at intervals, each connecting seat 38 is provided with one spray gun 36, the rotating shaft 37 is connected with a spray gun motor 32 after sequentially passing through a third connecting rod 35, a second connecting rod 34 and a first connecting rod 33, and the third connecting rod 35, the second connecting rod 34 and the first connecting rod 33 are hinged to each other. The three links are correspondingly actuated by the motor of the lance motor 32, so that the lance 36 swings up and down, and the movement position of the three links is shown in fig. 7.
The functions of the main components are:
1. the multi-station sand blasting system 9: the system is used for carrying out sand blasting treatment on a punch 8 in a sand blasting room and purifying and roughening the surface of the punch.
2. The induction preheating system 7: the punch 8 is subjected to a preheating treatment.
3. The supersonic spraying system comprises an oxygen and kerosene supply system, a cooling circulation system, a supersonic spraying device and a powder feeding system thereof, and a six-axis spraying robot 1: and spraying a wear-resistant temperature-resistant coating on the surface of the punch in a spraying room.
4. Induction remelting system 11: and induction remelting treatment is carried out on the punch 8, so that the quality of the coating is improved, and the coating is more wear-resistant and temperature-resistant.
5. Planetary turntable system 10: the punch 8 is rotated, and the punch 8 is rotated to the next station
6. The compressed air supply system comprises an air compressor, an air storage tank, a cold dryer filter and a sound insulation room: compressed air is supplied to the apparatus.
7. The air draft dust removal system comprises an exhaust pipe 4, a pulse dust collector 5, a fan 3 and a dust removal pipe 6, and is used for removing dust, purifying and ventilating the sand blasting room.
The production line has the working procedures that:
1. the punch 8 is clamped on the table surface 23 of the rotary table from an induction remelting station, and the rotary table is rotated by ninety degrees by starting the planetary rotating system 10, so that the punch 8 which is just clamped enters a station of the multi-station sand blasting system 9;
2. starting a compressed air supply system to provide power for sand blasting, controlling a planetary rotation system 10 to enable a punch 8 to rotate, starting a multi-station sand blasting system 9 to perform sand blasting on the punch, and performing dust removal and purification by starting a dust removal system;
3. after the sand blasting is finished, the turntable rotates ninety degrees again, and an induction preheating system 7 is started to preheat the sand-blasted punch 8;
4. after preheating treatment, rotating the turntable by ninety degrees, and starting a supersonic spraying system to spray a wear-resistant and temperature-resistant coating on the surface of the punch;
5. after the spraying is finished, the rotating disc rotates ninety degrees again, and the induction remelting system 11 is started to perform induction remelting treatment on the sprayed punch;
6. and after remelting, taking down the remelted punch to complete the whole process.
And a punch is required to be clamped once at the induction remelting station every rotation of the disc table surface 23, so that the whole system forms a cycle, and the continuous and efficient production of the glass die punch is completed.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments still fall within the scope of the technical solution of the present invention.
Claims (5)
1. The utility model provides a glass mold wear-resistant coating production line, includes multistation sand blasting system, planet carousel system, paint finishing, convulsions dust pelletizing system and compressed air supply system, characterized by: four stations are uniformly distributed around the planetary turntable system, the multi-station sand blasting system, the induction preheating system, the spraying system and the induction remelting system are sequentially arranged, the induction preheating system and the induction remelting system have the same structure, the heating temperature and the heating power are different, the induction preheating system structurally comprises a heating ring, a water cable and a lead screw sliding block mechanism, the screw rod sliding block mechanism comprises a rack, a screw rod, a nut, a sliding block and a screw rod driving motor, wherein the screw rod driving motor and the screw rod are both arranged on the rack and are connected through a coupling, the screw nut is screwed on the screw rod and is connected with the sliding block, the sliding block is provided with an insulating fixing plate, and a connecting piece is arranged on the insulating fixing plate, and the connecting piece enables the anode and the cathode at one end of the water cable to be respectively connected with two ends of the heating ring.
2. The glass mold wear-resistant coating production line as set forth in claim 1, characterized in that: the heating ring is made of a copper pipe, the shape of the heating ring is matched with the shape and the number of the glass punches, the other end of the water cable is led into the high-frequency induction control cabinet, and the water cable and the heating ring are controlled by the high-frequency induction control cabinet to carry out high-frequency heating and remelting on the glass bottle punches.
3. The glass mold wear-resistant coating production line as set forth in claim 1, characterized in that: the planetary turntable system comprises a supporting base, a disc table surface, a single-tooth-surface slewing bearing and a double-tooth-surface slewing bearing, the upper ring and the lower ring of the single-tooth-surface slewing bearing are respectively connected with the disc table surface and the supporting base, the inner teeth arranged on the upper ring of the single-tooth-surface slewing bearing are meshed with a disc driving gear which is connected with a disc table-board driving motor, the lower ring of the double-tooth-surface slewing bearing is connected with the supporting base, the upper ring of the double-tooth-surface slewing bearing is respectively provided with external teeth and internal teeth, wherein, the outer teeth of the upper ring of the double-tooth surface slewing bearing are meshed with a self-rotating shaft driving gear which is connected with a self-rotating shaft driving motor, the disc table surface is provided with rotating shafts at intervals, punches are arranged at the upper ends of the rotating shafts, rotating shaft gears are arranged at the lower ends of the rotating shafts, and the inner teeth of the upper rings of the double-tooth-surface slewing bearings are meshed with the rotating shaft gears; the rotation shaft driving motor and the disc table-board driving motor are respectively arranged on the supporting base.
4. The glass mold wear-resistant coating production line as set forth in claim 1, characterized in that: the multistation sand blasting system contains fixed bolster and spray gun, be provided with the rotation axis on the fixed bolster, the interval is provided with the connecting seat on the rotation axis, each all set up one on the connecting seat the spray gun, the rotation axis loops through and is connected with the spray gun motor behind third connecting rod, second connecting rod and the first connecting rod, be articulated between third connecting rod, second connecting rod and the first connecting rod.
5. The glass mold wear-resistant coating production line as set forth in claim 1, characterized in that: the air draft dust removal system comprises a fan, an exhaust pipe, a pulse dust collector and a dust removal pipe, and the compressed air supply system comprises an air compressor, an air storage tank, a cold dryer filter and a sound insulation room and provides compressed air for a production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023092985.5U CN214351759U (en) | 2020-12-21 | 2020-12-21 | Production line for wear-resistant coating of glass mold |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023092985.5U CN214351759U (en) | 2020-12-21 | 2020-12-21 | Production line for wear-resistant coating of glass mold |
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| Publication Number | Publication Date |
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| CN214351759U true CN214351759U (en) | 2021-10-08 |
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| CN202023092985.5U Active CN214351759U (en) | 2020-12-21 | 2020-12-21 | Production line for wear-resistant coating of glass mold |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114749669A (en) * | 2022-03-28 | 2022-07-15 | 江苏电子信息职业学院 | Hot die pressing mold preparation method based on nano material modification |
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2020
- 2020-12-21 CN CN202023092985.5U patent/CN214351759U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114749669A (en) * | 2022-03-28 | 2022-07-15 | 江苏电子信息职业学院 | Hot die pressing mold preparation method based on nano material modification |
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