CN214350796U

CN214350796U - Aluminium alloy pressfitting assembly line

Info

Publication number: CN214350796U
Application number: CN202022924686.7U
Authority: CN
Inventors: 矫振清; 矫光哲
Original assignee: Shanxi Jipu Precision Machinery Mould Co Ltd
Current assignee: Shandong Ganzheng Cnc Machinery Co ltd
Priority date: 2020-12-09
Filing date: 2020-12-09
Publication date: 2021-10-08
Anticipated expiration: 2030-12-09

Abstract

The utility model relates to a production line of door and window section bar processing technology. The aluminum profile pressing production line of the utility model is provided with a plasma surface treatment station and a gluing treatment station which are arranged along the running direction of straight line running water, the utility model discloses a quick production line, the pressure equipment of constant temperature, the lock station, the constant temperature pressfitting station, plasma surface treatment station and rubber coating processing station set up the station platform of sharing, the station bench is provided with two leading-in boards and conveying roller, the initial entrance section of station platform sets up the plasma shower nozzle, the constant temperature pressfitting station specifically is the pressfitting machine sets up in the insulated building, the lower base upper plane of pressfitting machine sets up spacing support, it sets up the PTC hot plate to be close to the interior arrangement of pedestal on upper plane in the lower base, adopt linear type flow process, the technology links up closely, the circulation process is smooth and easy, set up plasma treatment station process and constant temperature pressfitting process, it is high to have the pressfitting process quality, characteristics that adaptability is good, production line automation degree is higher, satisfy the demand of scale rapid production.

Description

Aluminium alloy pressfitting assembly line

Technical Field

The utility model belongs to the technical field of door and window section bar processing, specifically an aluminium alloy pressfitting assembly line.

Background

Doors and windows made of aluminum profiles in the door and window industry have the excellent characteristics of high strength, light weight, convenience in processing, attractive appearance and the like, and along with the maturity and gradual popularization of aluminum profile heat insulation technologies, the production and processing of the glue injection heat insulation aluminum alloy energy-saving doors and windows are more and more widely manufactured in a large scale.

Disclosure of Invention

The utility model discloses a solve the problem of aluminium alloy assembly line pressfitting production, invent an aluminium alloy pressfitting assembly line.

The invention adopts the following technical scheme:

an aluminum profile pressing assembly line comprises a gluing treatment station and a pressing machine, wherein a plasma surface treatment station is further arranged in front of the gluing treatment station, a station platform shared by the plasma surface treatment station and the gluing treatment station is arranged on the station platform, a double-guide-in plate and a conveying roller are arranged on the station platform, the guide-in plate comprises a first guide plate and a second guide plate which are parallelly and vertically arranged along the station platform, a channel for accommodating an aluminum profile to pass through is preset between the first guide plate and the second guide plate, a plasma nozzle is arranged at the initial inlet section of the station platform and is connected with a high-frequency power supply through a flexible guide pipe, a nozzle of the plasma nozzle is aligned with the channel between the first guide plate and the second guide plate, the pressing machine is arranged in a heat preservation room, an upper pressing head driven to lift by a compression cylinder is aligned on a lower base fixed on the ground, a limiting support is arranged on the upper plane of the lower base, and is a synchronous lifting cylinder arranged in the lower base body with the end facing upwards, a buckling station is arranged between the station platform and the heat preservation room, and the plasma surface treatment station, the gluing treatment station, the buckling station and the constant-temperature pressing station are arranged along the linear direction.

The compression cylinder rodless cavity is connected with a hydraulic lock, four sides of the upper plane of the lower base are provided with vertical guide pillars, four corners of the upper pressure head are provided with holes matched with the guide pillars to penetrate, four limit supports are arranged adjacent to the guide pillars on the upper plane of the lower base, a piston rod of the synchronous lifting cylinder synchronously extends to the upper plane of the lower base, and a piston rod gauge body of the synchronous lifting cylinder is provided with uniform axial elevation scales.

The inlet of the guide plate II is provided with a horizontally-rotating guide-in wheel, the inlet of the guide plate I is provided with a guide-in angle, and the insulated house is provided with a material inlet and outlet cabin door.

PTC heating plates are distributed in the seat body of the base close to the upper plane.

The number of the synchronous lifting cylinders is four, the four synchronous lifting cylinders are connected and controlled to synchronously lift by a hydraulic system provided with synchronous valves or synchronous motors, and each synchronous cylinder is provided with an independent hydraulic lock.

The utility model discloses can obtain following technological effect: the linear type flow process has the advantages that the process is tightly connected, the circulation process is basically uninterrupted, the plasma treatment station process and the constant-temperature pressing process are adopted, the pressing process has the characteristics of high quality and good adaptability, the automation degree of the production line is higher, and the requirement of large-scale rapid production is met.

Drawings

FIG. 1 is a work process diagram of the present invention;

FIG. 2 is a schematic top view of the plasma treatment and glue application station of the present invention;

fig. 3 is a three-dimensional schematic view of the constant-temperature pressing station of the utility model;

fig. 4 is a schematic view of the continuous stations of the assembly line of the present invention.

The device comprises a 1-plasma surface treatment station, a 2-gluing treatment station, a 3-buckling station, a 4-constant temperature pressing station, a 101-plasma spray head, a 102-high frequency power supply, a 201-station table, a 202-guide plate I, a 203-guide plate II, a 204-guide wheel, a 205-conveying roller, a 401-lower base, a 402-guide post, a 403-limit support, a 404-upper pressure head, a 405-compression cylinder, a 406-PTC heating plate and a 407-heat preservation room.

Detailed Description

As shown in fig. 1-4, an aluminum profile pressing line includes: the device comprises a plasma surface treatment station 1, a gluing treatment station 2, a buckling station 3 and a constant-temperature pressing station 4 which are arranged along the running direction of straight flowing water.

As shown in fig. 2 and 4, a station table 201 shared by the plasma surface treatment station 1 and the glue coating treatment station 2 is provided, the station table 201 is provided with double guide plates and conveying rollers 205, the two guide plates are symmetrically arranged, the guide plates comprise a guide plate I202 and a guide plate II 203 which are parallelly and vertically arranged along the station table 201, a channel for accommodating an aluminum profile to pass through is preset between the guide plate I202 and the guide plate II 203, the distance between the guide plate I202 and the guide plate II 203 is adjustable, an inlet of the guide plate I202 is provided with a leading-in angle, an inlet of the guide plate II 203 is provided with a leading-in wheel 204, the leading-in wheel 204 horizontally rotates, a motor for connecting and driving the leading-in wheel 204 to rotate is arranged in the station table 201, a starting inlet section of the station table 201 is provided with the plasma nozzle 101, the plasma nozzle 101 is connected with a high-frequency power supply 102 through a flexible conduit, a nozzle of the plasma nozzle 101 is aligned with the channel between the guide plate I202 and the guide plate II 203, the conveying rollers 205 are arranged along the extending direction of the outlet of the guide plates, the conveying roller 205 is arranged as a gluing processing station 2, as shown in fig. 3, the constant temperature pressing station 4 comprises a heat preservation room 407 and a pressing machine arranged in the heat preservation room, the heat preservation room 407 is provided with a material in-out door, the pressing machine comprises a lower base 401, a guide post 402, a limit support 403, an upper pressing head 404 and a compression cylinder 405, the lower base 401 is fixedly arranged on the ground, the four sides of the upper plane are provided with vertical guide posts 402, the upper pressing head 404 is arranged on the lower base 401 in an aligned mode, four corners of the upper pressing head 404 are provided with holes for the guide post 402 to penetrate, the top of the upper pressing head 404 is connected with the compression cylinder 405, the compression cylinder is fixedly connected with the top of the heat preservation room 407, the piston rod end of the compression cylinder 405 is connected with the upper pressing head 404, a rod-free cavity of the compression cylinder 405 is connected with a hydraulic lock, the compression cylinder 405 telescopically drives the upper pressing head 404 to ascend and descend along the guide post 402, the guide post 402 plays a guiding role, so that the bottom surface of the upper pressing head 404 is parallel to the upper plane of the lower base 401, the upper plane of the lower base 401 is provided with a limit support 403 adjacent to the guide post 402, the limit support 403 is a synchronous lifting cylinder with an upward rod end arranged in the lower base 401, piston rods of the four synchronous lifting cylinders synchronously extend out to the upper plane of the lower base 401, the piston rod surface bodies of the four synchronous lifting cylinders are provided with uniform axial elevation scales, the four synchronous lifting cylinders are connected and controlled to lift synchronously by a hydraulic system provided with a synchronous valve or a synchronous motor, each synchronous cylinder is provided with an independent hydraulic lock, the extending height of the piston rods of the synchronous lifting cylinders is judged by artificially monitoring the scales visually, a PTC heating plate 406 is arranged in a seat body of the lower base 401 close to the upper plane, and a buckling station 3 is arranged between the material output direction of the station platform 201 and the material inlet cabin door of the heat preservation room 407.

The working mode is as follows:

referring to fig. 1-2 and 4, an aluminum profile fastener is introduced from an inlet direction of a lead-in plate of a station table 201, enters a channel for an aluminum profile to pass through between a first guide plate 202 and a second guide plate 203, a motor arranged in the station table 201 drives a lead-in wheel 204 to horizontally rotate, the lead-in wheel 204 rolls the aluminum profile fastener to advance towards a conveying direction of a conveying roller 205, a processing surface of the aluminum profile fastener faces an action end of the plasma nozzle 101, the aluminum profile fastener gradually passes through the fixed plasma nozzle 101, the aluminum profile fastener is subjected to plasma surface treatment to greatly improve the surface wettability and form an active surface, manual matching glue coating treatment is performed when the aluminum profile fastener enters a section where the conveying roller 205 is arranged, the lead-in plate guides and conveys the aluminum profile fastener to keep stable, the aluminum profile fastener enters a buckling station 3 to be buckled, then is shifted to a constant temperature pressing station 4 from the buckling station 3, and enters from a material inlet door 407 arranged in a heat preservation room, the aluminum profile pressing machine is placed between an upper pressing head 404 and a lower base 401 of a pressing machine, a PTC heating plate 406 adds heat conduction heat to the upper plane of the lower base 401 to control temperature, a material cabin door of a heat preservation room 407 is sealed and insulated, the height of a limiting support 403 is synchronously adjusted to be limited in a telescopic mode, a hydraulic lock locks the height of the limiting support 403, a compression cylinder 405 presses down a pressed aluminum profile and maintains pressure, and the pressed aluminum profile exits from a material outlet cabin door arranged in the heat preservation room 407.

Claims

1. Aluminium alloy pressfitting assembly line handles station (2) and pressfitting machine, its characterized in that including the rubber coating: a plasma surface treatment station (1) is arranged in front of the gluing treatment station (2), the plasma surface treatment station (1) and the gluing treatment station (2) are provided with a common station platform (201), the station table (201) is provided with double guide plates and a conveying roller (205), the guide plates comprise a first guide plate (202) and a second guide plate (203) which are parallelly and vertically arranged along the station table (201), a channel for accommodating the aluminum profile to pass through is preset between the first guide plate (202) and the second guide plate (203), a plasma nozzle (101) is arranged at the initial inlet section of the station platform (201), the plasma spray head (101) is connected with a high-frequency power supply (102) through a flexible conduit, plasma shower nozzle (101) jet orifice counterpoint baffle (202), the passageway between the baffle two (203), the pressfitting machine sets up in insulated building (407), the pressfitting machine includes: lower base (401), go up pressure head (404), compression cylinder (405), lower base (401) is fixed to be set up in ground, goes up pressure head (404) and counterpoints and sets up on lower base (401), and compression cylinder (405) piston rod end connects upper pressure head (404), the last plane of lower base (401) sets up spacing support (403), the synchronous lift jar of base (401) internal rod end up is specifically placed in to spacing support (403), set up lock station (3) between station platform (201) and heat preservation room (407), plasma surface treatment station (1), rubber coating treatment station (2), lock station (3), constant temperature pressfitting station (4) are laid along the rectilinear direction.

2. An aluminum profile pressing assembly line according to claim 1, characterized in that: the hydraulic lock is connected and arranged in a rodless cavity of the compression cylinder (405), the four sides of the upper plane of the lower base (401) are provided with vertical guide pillars (402), the four corners of the upper pressure head (404) are provided with holes for the adaptive guide pillars (402) to penetrate, four limiting supports (403) are arranged on the upper plane of the lower base (401) adjacent to the guide pillars (402), a piston rod of the synchronous lifting cylinder synchronously extends to the upper plane of the lower base (401), and a piston rod gauge body of the synchronous lifting cylinder is provided with uniform axial elevation scales.

3. An aluminum profile pressing assembly line according to claim 1, characterized in that: the inlet of the second guide plate (203) is provided with a horizontally rotating guide-in wheel (204), the inlet of the first guide plate (202) is provided with an introduction angle, and the insulated house (407) is provided with a material inlet and outlet cabin door.

4. An aluminum profile pressing assembly line according to claim 1, characterized in that: PTC heating plates (406) are distributed in the seat body of the lower base (401) close to the upper plane.

5. An aluminum profile pressing assembly line according to claim 1, characterized in that: the synchronous lifting cylinder is four, the four synchronous lifting cylinders are connected and controlled to lift synchronously by a hydraulic system provided with a synchronous valve or a synchronous motor, and each synchronous cylinder is provided with an independent hydraulic lock.