CN207345104U - The on-line Full deep texturizing equipment unit of plastic plate - Google Patents

The on-line Full deep texturizing equipment unit of plastic plate Download PDF

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Publication number
CN207345104U
CN207345104U CN201720703541.XU CN201720703541U CN207345104U CN 207345104 U CN207345104 U CN 207345104U CN 201720703541 U CN201720703541 U CN 201720703541U CN 207345104 U CN207345104 U CN 207345104U
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China
Prior art keywords
plastic plate
hydraulic press
cylinder
plate
temperature controlling
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CN201720703541.XU
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Chinese (zh)
Inventor
完继民
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JIANGSU TENGLING ENVIRONMENTAL TECHNOLOGY Co Ltd
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JIANGSU TENGLING ENVIRONMENTAL TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of on-line Full deep texturizing equipment unit of plastic plate.It includes temperature controlling machine and hydraulic press, the bottom of temperature controlling machine and hydraulic press is mounted on roller, temperature controlling machine and hydraulic press can synchronously front and rear move back and forth, front stretching conveyer is connected between the feeding mouth of temperature controlling machine and the discharge port of calender, rear extendable conveyor is connected between the discharge port of hydraulic press and the feed inlet of cutting machine, the plastic plate exported from the discharge port of calender can be entered in temperature controlling machine by front conveyor to heat up, so enter in hydraulic press embossed after be output to from rear extendable conveyor on cutting machine and carry out severing.After above-mentioned structure, realize the disposable case depth embossing of plastic plate product or flower is embossed, and the structure design of its temperature controlling machine and hydraulic press makes product surface reach more than 0.2mm depth embossing or be embossed to flower, and plastic plate product reaches solid artificial effect.

Description

The on-line Full deep texturizing equipment unit of plastic plate
Technical field
The present invention relates to a kind of plastic plate production equipment, the on-line Full deep embossing of specifically a kind of plastic plate Equipment unit.
Background technology
Plastic extruder is selected to produce one or more layers compound plastic board, then by three rollers or four-roll calender fitting modeling Plastic floor or plastic wall panel made of the color film of material and plastic, transparent film one-step method, since 2015 come out, market demand Ramp, there is the trend for the oil pressure product for substituting traditional-handwork overlapping greatly.One-step production plastic floor or plastic wall at present The automatic assembly line of plate, the embossing depth of product surface is formed by three rollers or four-roll calendaring decorative pattern roll pressing, due to calendering The structure of machine is limited, the embossing of product surface all than shallower,<The depth of 0.2mm.The embossing effect of product, well below biography The solid artificial effect of the manual stack hydraulic press product of system.Effect is emulated in order to improve the deep line of extrusion calendaring fitting one-step method product Fruit, employs processing method twice at present, i.e., after the product of One-step production line presses size severing, reuses hydraulic press repetition Processing, the product embossed deeply.Production method so had both added the production cost of product, also lost automatic production line Advantage.
In conclusion embossing the production method of plastic floor and plastic wall panel deeply at present, there are following two shortcomings:
1st, manual stack is more using worker using the production method of hydraulic press, and occupancy work-yard is big, high labor cost.
2nd, extrude, roll, fitting One-step production line, few using worker, the degree of automation is high, but product surface embosses It is flat shallow, lack solid artificial effect.If using processing method twice, production cost can increase, and influence the competitiveness in market.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of the degree of automation it is high, manually less, simulated effect is good and production The on-line Full deep texturizing equipment unit of the low plastic plate of cost.
In order to solve the above-mentioned technical problem, the on-line Full deep texturizing equipment unit of plastic plate of the invention, including position Pacify the bottom of the temperature controlling machine and hydraulic press of tandem spread configuration between calender and cutting machine, temperature controlling machine and hydraulic press Equipped with roller, temperature controlling machine and hydraulic press can be driven the synchronous front and rear reciprocating movement of motor driving by a roller, and temperature controlling machine enters Front stretching conveyer is connected between material mouth and the discharge port of calender, between the discharge port of hydraulic press and the feed inlet of cutting machine Be connected with rear extendable conveyor, the front and rear reciprocating movement of temperature controlling machine and hydraulic press can drive the elongation of front stretching conveyer, after stretch Contracting conveyer shortens or front stretching conveyer shortens, the elongation of rear extendable conveyor, the plastic plate exported from the discharge port of calender Material can be entered in temperature controlling machine by front conveyor and heated up, so enter in hydraulic press embossed after from rear flexible conveying Machine, which is output on cutting machine, carries out severing.
The front stretching conveyer and rear extendable conveyor include scissors carrier roller frame, are arranged on scissors carrier roller frame or so The pillar of both sides and the traveling wheel for being arranged on posts bottom, the routed on top of the scissors carrier roller frame are useful for conveying plastic plate The carrying roller of material.
The temperature controlling machine includes temperature control rack and the cylinder being arranged in temperature control rack, and the bottom of the cylinder is placed in On the base of temperature control rack, lower floor's cold water plate is installed at the top of temperature control cylinder, is provided with below the top of the temperature control rack The upper strata heating plate opposite with lower floor cold water plate, lower floor's cold water plate are installed on the both sides of temperature control rack by temperature control guide pad And it can be moved under the driving of cylinder along temperature control guide pad is vertically reciprocating.
The hydraulic press includes oil press frame and the oil cylinder being arranged in oil press frame, and the bottom of the oil cylinder is placed in Lower floor's heating plate is installed on the base of oil press frame, at the top of oil cylinder, is provided with below the top of the oil press frame with The opposite upper strata coldplate of layer heating plate, the lower surface of the upper strata coldplate is provided with checkered steel plate, lower floor's heating plate Upper surface be provided with the matched shading steel plate of checkered steel plate, lower floor's heating plate by oil pressure guide pad be installed on oil The both sides of press frame can simultaneously move under the driving of oil cylinder along oil pressure guide pad is vertically reciprocating.
The roller of temperature controlling machine and the oil pressure motor spindle, which is placed in, can make roller along the rail of its front and rear walking, described Rail is fixedly mounted on and in the transverse channel steels of rail vertical arrangement, the bottom of the transverse channel steels, which is provided with, can make transverse groove The cylinder that steel moves left and right, the side of the rail are provided with the horizontal push cylinder that rail can be promoted to move left and right.
Bottom plate is provided with below the cylinder, the transverse direction push cylinder is installed on bottom plate and is located at adjacent transverse direction Between channel steel.
2.5 times stretching out length and being plastic plate length of the front stretching conveyer and rear extendable conveyor.
The pillar is telescopic column.
After above-mentioned structure, due to tandem spread configuration temperature controlling machine and hydraulic press and be connected to temperature controlling machine With two extendable conveyors of hydraulic press rear and front end, which is connected on plastic plate One-step production line, makes modeling Flitch material heats up by temperature controlling machine, is embossed by hydraulic press, realizes the disposable case depth embossing or right of plastic plate product Flower embossing, and the structure design of its temperature controlling machine and hydraulic press makes product surface reach more than 0.2mm depth embossing or press flower Line, plastic plate product reach solid artificial effect, in addition, the structure design uses one cold and a cold heat method of a heat, On plastic plate tinuous production, the shortcomings that product lengthening deformation under draw can be overcome.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the on-line Full deep texturizing equipment unit of plastic plate of the present invention;
Fig. 2 is the side structure schematic view of extendable conveyor in the present invention;
Fig. 3 is the main structure diagram of extendable conveyor in the present invention;
Fig. 4 is the main structure diagram of temperature controlling machine in the present invention;
Fig. 5 is the overlooking the structure diagram of temperature controlling machine in the present invention;
Fig. 6 is the main structure diagram of hydraulic press in the present invention;
Fig. 7 is the overlooking the structure diagram of hydraulic press in the present invention;
Fig. 8 is the side structure schematic view of horizontal mobile device in the present invention;
Fig. 9 is the overlooking the structure diagram of horizontal mobile device in the present invention.
Embodiment
With reference to the accompanying drawings and detailed description, to the on-line Full deep texturizing equipment unit of plastic plate of the present invention It is described in further detail.
As shown in the figure, the on-line Full deep texturizing equipment unit of the plastic plate of the present invention, including positioned at calender and sanction The temperature controlling machine (temperature regulation and control machine) 1 and hydraulic press (deep line hydraulic press) 2 of tandem spread configuration, described temperature control between off line Machine 1 includes temperature control rack 10 and the cylinder 11 being arranged in temperature control rack 10, and the hose of cylinder 11 is connected air-pressure tube, cylinder 11 cylinder diameter Φ 200mm-500mm, 11 stroke of cylinder are 50mm-100mm, and the pressure of cylinder 11 is 0.3MPa-1.0MPa, gas The bottom of cylinder 11 is placed on the base of temperature control rack 10, and the top of temperature control cylinder 11 is provided with plastic plate cooling Layer cold water plate 12, lower floor's cold water plate 12 drill Φ 22mm, depth 1300mm in the width direction, in length direction equidistant 14 Row, is connected with serial arrangement per round, its water inlet and water outlet connect lower floor's cold water plate 12 with hose in same direction Water receiving pipe, the upper strata heating plate 13 opposite with lower floor cold water plate, the upper strata heating plate are provided with below the top of temperature control rack 10 13, which are used for plastic plate, heats.Drilling, appearance and size are equal to lower floor's cold water plate 12, and oil inlet and oil outlet direction are also equal to The water inlet and water outlet of lower floor's cold water plate 12, connect deep fat pipe, that is to say, that temperature regulates and controls by the hose of upper strata heating plate 13 Upper strata heating, the lower floor's cooling of machine, the computer heating control temperature of upper strata heating plate 13 is 130 DEG C -180 DEG C, lower floor's cold water plate it is cold But controlled at 30 DEG C -70 DEG C, the both sides that lower floor's cold water plate 12 is installed on temperature control rack 10 by temperature control guide pad 14 simultaneously can It is enough to be moved under the driving of cylinder 11 along temperature control guide pad is vertically reciprocating, as seen from the figure, four corner of lower floor's cold water plate 12 Position by temperature control guide pad 14 be installed on temperature control rack 10 inner wall on, described hydraulic press 2 include oil press frame 15 and The oil cylinder 16 being arranged in oil press frame 15, the cylinder diameter Φ 200mm-500mm of oil cylinder, the stroke of oil cylinder is 50mm-100mm, oil The pressure of cylinder is 10MPa-16MPa, and the bottom of oil cylinder 16 is placed on the base of oil press frame 15, and the top of oil cylinder 16 is provided with Lower floor's heating plate 17, the appearance and size of lower floor's heating plate 17 is 1260mm × 1400mm × 70mm, the plate boring direction and ruler It is very little to be equal to lower floor's cold water plate 12, the upper strata coldplate opposite with lower floor heating plate is provided with below the top of oil press frame 15 18, drilling, appearance and size, water inlet and the water outlet of the upper strata coldplate 18 are equal to the oil inlet of upper strata heating plate 13, go out Hydraulic fluid port, connects oil pressure pipe by oil cylinder 16, the hose of lower floor's heating plate 17, the hose of upper strata coldplate 18 is connected water pipe, upper strata The cooling of coldplate is controlled at 20 DEG C -40 DEG C, and the computer heating control temperature of lower floor's heating plate is 100 DEG C -130 DEG C, and upper strata is cold But the lower surface of plate 18 is provided with checkered steel plate, and the upper surface of lower floor's heating plate 17 is provided with and the matched shading of checkered steel plate Steel plate, that is to say, that upper strata cooling, the lower floor's heating of deep line hydraulic press, lower floor's heating plate 17 are installed by oil pressure guide pad 19 It can simultaneously be moved in the both sides of oil press frame 15 under the driving of oil cylinder 16 along oil pressure guide pad 19 is vertically reciprocating, as seen from the figure, Four corner parts of lower floor's heating plate 17 are installed on the inner wall of temperature control rack 10 by oil pressure guide pad 19, temperature controlling machine 1 With roller 20, totally 8, roller 20, installed in the bottom of temperature controlling machine 1 and hydraulic press 2 are mounted in the bottom base of hydraulic press 2 The lower section of base, is respectively the bottom of each one of both ends or so, middle each 2 of left and right, roller 20 and temperature controlling machine 1 and hydraulic press 2 Base is connected as flange, and flange welding can when such as needing to change in temperature controlling machine 1 and the lower section of the bottom base of hydraulic press 2, roller 20 Flange is dismantled, temperature controlling machine 1 and hydraulic press 2 can be driven motor 3 to drive synchronous front and rear reciprocating movement, motor by a roller 3 be 0.75KW, and speed governing is carried out using frequency converter, and connects dsp system, and centering control adjustment center, reaches and flower embossing is wanted Ask.A front stretching conveyer 4, the discharge port of hydraulic press 2 are connected between the feeding mouth of temperature controlling machine 1 and the discharge port of calender Extendable conveyor 5, described front stretching conveyer 4 and rear extendable conveyor after a platform are connected between the feed inlet of cutting machine 5 include scissors carrier roller frame 6, the telescopic prop being arranged at left and right sides of scissors carrier roller frame 7 and are arranged on telescopic prop bottom The traveling wheel 8 in portion, the routed on top of scissors carrier roller frame 6 are useful for the carrying roller 9 of conveying plastic plate;Temperature controlling machine 1 and hydraulic press 2 Front and rear reciprocating movement can drive front stretching conveyer elongation, rear extendable conveyor shorten or front stretching conveyer shorten, after stretch Contracting conveyer extends, and the plastic plate exported from the discharge port of calender can be entered in temperature controlling machine by front conveyor to be risen Temperature, so enter in hydraulic press embossed after be output to from rear extendable conveyor on cutting machine and carry out severing, before described 2.5 times stretching out length and being plastic plate length of extendable conveyor and rear extendable conveyor.
By said structure design, the present invention is set to be installed on full-automatic plastic floor or plastic wall panel production line, the machine Group front end is connected to the piece mouth of calender, and rear end is connected to the CD feeding port of severing machine travel, and described roller driving motor 3 is adopted With frequency control, in the course of work, enter in the finished product of calendering formation in temperature controlling machine and hydraulic press, make temperature controlling machine 1 and hydraulic press 2 It is synchronized with calender extrusion piece roller, as temperature controlling machine 1 and hydraulic press 2 move forward the elongation of front stretching conveyer, then stretch defeated Machine is sent to shorten, after calender produces second isometric finished product, after temperature controlling machine and hydraulic press release, temperature control rack 10 and oil 15 rapid backward of press frame moves forward, completes to home position, temperature controlling machine and hydraulic press pressurization at the same speed with calender slice roller again Second of deep embossing, thus makes to send directly by front stretching conveyer by the molding plastic floor of calender or plastic wall panel Enter after temperature controlling machine adjusts temperature and be re-fed into hydraulic press, in hydraulic press after the compacting of too deep line, by rear extendable conveyor, be sent into The carry-over pinch rolls of cutting machine, in addition, electronic tracking device can be installed on temperature control rack 10 and oil press frame 15, can be according to shaping ground The printed mark of plate or wallboard, retires dynamic and swings before automatic, can carry out embossing flower.
Further, the roller 20 of 2 bottom of described temperature controlling machine 1 and hydraulic press, which is placed in, can make roller along its front and rear row On the rail 21 walked, rail 21 is fixedly mounted on rail in the horizontal plane in a plurality of transverse channel steels 22 of vertical arrangement, also It is to say rail 21 being placed in above 14 transverse channel steels 22, rail 21 is 12kg/m light rails, in the rail 21 of left and right two Heart distance be 1580mm, and 22 both ends of transverse channel steels are exposed apart from identical, and transverse channel steels 22 and rail 21 at an angle of 90, and weld jail Gu 22 parallel arrangement of transverse channel steels, the bottom of transverse channel steels 22 is provided with the cylinder 23 that can move left and right transverse channel steels, horizontal It is 1800mm to the length on channel steel 22, by 12#The processing of the round steel of channel steel and Φ 52mm is composed, and 12#The leg on channel steel both sides Totally 9 pairs of the groove of the wide 11mm depths 28mm of symmetrical milling, cylinder 23 is processed into the steel column of length 90mm by the round steel of Φ 52mm, and in The heart bores the center hole of 10mm, the steel column of 10mm × 150mm is squeezed into the center hole of steel column, the length of round steel is exposed at steel column both ends Unanimously, by the back side up left-hand thread of the channel steel processed on bottom plate 25, then 9 steel columns are put into channel steel, steel column both ends Bian exists In the leg groove of channel steel, channel steel leaves with bottom plate 25 at this time, and steel column and back of the body butt in bottom plate 25 and channel steel, move under external force, The side of rail 21 is provided with the horizontal push cylinder 24 that rail can be promoted to move left and right, and the cylinder diameter of horizontal push cylinder 24 is Φ 60mm-120mm, oil cylinder stroke 40mm-120mm, horizontal push cylinder pressure are 5MPa-16MPa, horizontal push cylinder 24 connection dsp systems, realize that the centering of plastic plate product controls using deviation correcting device, reach the requirement to flower embossing.Cylinder 23 lower section is provided with bottom plate 25, and the base of horizontal push cylinder is fixed on bottom plate 25 with L-type flange, horizontal push cylinder Plug cock bar latch is convenient to be connected with rail 21, when the piston of horizontal push cylinder is flexible, rail 21 can be driven to move left and right, 14 transverse channel steels of the equidistant laid parallel of length direction, 22,14 22 both ends of transverse channel steels of bottom plate 25 are into 2 straight parallels Line, on bottom plate 25 punching be connected firmly with expansion bolt and ground, the appearance and size of bottom plate 25 for 4200mm × 2000mm × 20mm, the thickness of bottom plate 25 is 20mm-40mm, and the horizontal both sides of bottom plate 25 weld 6#Channel steel is spacing as transverse channel steels 22, Transverse movable space is 1900mm, and horizontal push cylinder 24 is installed on bottom plate and between adjacent transverse channel steels 22, Horizontal mobile device is formed by the structure design, is vertically arranged in the horizontal plane with rail in addition, the end of rail 21 has Horizontal shaped steel, the outside short column bearing 26 of transverse channel steels is spacing as the length direction of rail 21, as seen from the figure, bottom plate 25 26 totally 10, length both ends installation short column bearing, as the spacing of rail 21, the length of rail 21 is 4000mm, and both ends are welded 12#Transverse channel steels, tool back plane and 26 butt of short column bearing of transverse channel steels, transverse channel steels and the center line of short column bearing 26 are put down OK, it is in 90 ° of angles with rail 21.

Claims (8)

  1. A kind of 1. on-line Full deep texturizing equipment unit of plastic plate, it is characterised in that:Including positioned at calender and cutting machine Between tandem spread configuration temperature controlling machine(1)And hydraulic press(2), the temperature controlling machine(1)And hydraulic press(2)Bottom pacify Equipped with roller(20), the temperature controlling machine(1)And hydraulic press(2)Motor can be driven by a roller(3)It is past before and after driving synchronization It is multiple mobile, the temperature controlling machine(1)Feeding mouth and calender discharge port between be connected with front stretching conveyer(4), the oil Press(2)Discharge port and cutting machine feed inlet between be connected with rear extendable conveyor(5), the temperature controlling machine(1)And oil pressure Machine(2)Front and rear reciprocating movement can drive front stretching conveyer elongation, rear extendable conveyor shorten or front stretching conveyer contracting Short, rear extendable conveyor elongation, the plastic plate exported from the discharge port of calender can enter temperature control by front conveyor Heating in machine, so enter in hydraulic press embossed after be output to from rear extendable conveyor on cutting machine and carry out severing.
  2. 2. the on-line Full deep texturizing equipment unit of plastic plate described in accordance with the claim 1, it is characterised in that:The extension Contracting conveyer(4)With rear extendable conveyor(5)Include scissors carrier roller frame(6), be arranged at left and right sides of scissors carrier roller frame Pillar(7)And it is arranged on the traveling wheel of posts bottom(8), the scissors carrier roller frame(6)Routed on top be useful for conveying modeling The carrying roller of flitch material(9).
  3. 3. according to the on-line Full deep texturizing equipment unit of the plastic plate described in claim 1 or 2, it is characterised in that:It is described Temperature controlling machine(1)Including temperature control rack(10)And it is arranged on temperature control rack(10)Interior cylinder(11), the cylinder(11)Bottom Portion is placed in temperature control rack(10)Base on, temperature control cylinder(11)Top lower floor's cold water plate is installed(12), the temperature control Rack(10)Top below be provided with the upper strata heating plate opposite with lower floor cold water plate(13), lower floor's cold water plate(12)It is logical Excess temperature control guide pad(14)Installed in temperature control rack(10)Both sides simultaneously can be in cylinder(11)Driving under along temperature control guide pad Vertically reciprocating movement.
  4. 4. the on-line Full deep texturizing equipment unit of plastic plate described in accordance with the claim 3, it is characterised in that:The oil pressure Machine(2)Including oil press frame(15)And it is arranged on oil press frame(15)Interior oil cylinder(16), the oil cylinder(16)Bottom peace Put in oil press frame(15)Base on, oil cylinder(16)Top lower floor's heating plate is installed(17), the oil press frame(15) Top below be provided with the upper strata coldplate opposite with lower floor heating plate(18), the upper strata coldplate(18)Lower surface set It is equipped with checkered steel plate, lower floor's heating plate(17)Upper surface be provided with the matched shading steel plate of checkered steel plate, it is described Lower floor's heating plate(17)Pass through oil pressure guide pad(19)Installed in oil press frame(15)Both sides simultaneously can be in oil cylinder(16)Drive Along oil pressure guide pad under dynamic(19)Vertically reciprocating movement.
  5. 5. according to the on-line Full deep texturizing equipment unit of the plastic plate described in claim 4, it is characterised in that:The temperature control Machine(1)And hydraulic press(2)The roller of bottom(20)It is placed in the rail that roller can be made along its front and rear walking(21)On, the steel Rail(21)It is fixedly mounted on the transverse channel steels with rail vertical arrangement(22)On, the transverse channel steels(22)Bottom energy is installed The cylinder for enough moving left and right transverse channel steels(23), the rail(21)Side be provided with and can promote what rail moved left and right Horizontal push cylinder(24).
  6. 6. according to the on-line Full deep texturizing equipment unit of the plastic plate described in claim 5, it is characterised in that:The cylinder (23)Lower section be provided with bottom plate(25), the transverse direction push cylinder(24)On bottom plate and it is located at adjacent transverse channel steels (22)Between.
  7. 7. according to the on-line Full deep texturizing equipment unit of the plastic plate described in claim 6, it is characterised in that:The extension 2.5 times stretching out length and being plastic plate length of contracting conveyer and rear extendable conveyor.
  8. 8. the on-line Full deep texturizing equipment unit of plastic plate described in accordance with the claim 2, it is characterised in that:The pillar (7)For telescopic column.
CN201720703541.XU 2017-06-16 2017-06-16 The on-line Full deep texturizing equipment unit of plastic plate Active CN207345104U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720703541.XU CN207345104U (en) 2017-06-16 2017-06-16 The on-line Full deep texturizing equipment unit of plastic plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720703541.XU CN207345104U (en) 2017-06-16 2017-06-16 The on-line Full deep texturizing equipment unit of plastic plate

Publications (1)

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CN207345104U true CN207345104U (en) 2018-05-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107187083A (en) * 2017-06-16 2017-09-22 江苏腾灵环保科技有限公司 The on-line Full deep texturizing equipment unit of plastic plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107187083A (en) * 2017-06-16 2017-09-22 江苏腾灵环保科技有限公司 The on-line Full deep texturizing equipment unit of plastic plate
CN107187083B (en) * 2017-06-16 2024-04-12 江苏腾灵环保科技有限公司 Online full-automatic deep embossing equipment unit of plastic sheet

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