CN214348336U - Intelligent online cleaning system - Google Patents
Intelligent online cleaning system Download PDFInfo
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- CN214348336U CN214348336U CN202022790604.4U CN202022790604U CN214348336U CN 214348336 U CN214348336 U CN 214348336U CN 202022790604 U CN202022790604 U CN 202022790604U CN 214348336 U CN214348336 U CN 214348336U
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Abstract
The utility model provides an intelligent on-line cleaning system, which comprises at least one cleaning end, at least one negative pressure separator, at least one negative pressure end, at least one set of conveying pipeline connecting the cleaning end and the negative pressure separator and an air pipe connecting the negative pressure separator and the negative pressure end; the cleaning end comprises a cleaning end valve connected with the conveying pipeline, a hose connector, a hose and a cleaning suction nozzle at the end part of the hose; the negative pressure end includes at least one vacuum pump. Utility model's advantage: 1. the system configuration of vacuum pump, negative pressure separator and cleaning end is utilized to clean deposition, remove dust and collect feed back simultaneously, secondary pollution is avoided, cleaning efficiency and operation intensity are improved, and health of operators is guaranteed. 2. The system integration level is high, is provided with multiple detection sensors, can record each operating condition data and environmental data. 3. The intelligent degree is high, various state data can be displayed in real time, and the digital degree is high. 4. The operation and the installation are more convenient, the structure is relatively simple, and the practicability is stronger.
Description
Technical Field
The utility model relates to the field of machinary, in particular to equipment that cleans of powder and granular material operation environment.
Background
Building material industries such as cement, gravel aggregate, ready-mixed mortar, ready-mixed concrete, brick and tile and other subdivision industries often relate to the phenomena of material spraying, ash emission and the like due to the characteristics of powder and granular materials, and cause a large amount of ash accumulation on various equipment, unloading platforms, ground and other operation environments; in addition, sometimes, a large amount of dust is also generated during equipment maintenance and overhaul, so that dust on the surface of the equipment and on the ground is accumulated to different degrees, the production environment is influenced, and the occupational health of workers is seriously influenced.
Therefore, various cleaning devices and facilities are diversified, and the current common mode is as follows: 1) compressed air sweeps, 2) artifical sweep with broom, shovel, dustpan, 3) the street sweeper cleans, 4) the industry dust catcher cleans, but the mode of cleaning more than corresponding all has following defect: 1) the compressed air purging mode is a local cleaning mode essentially, and secondary pollution is caused; 2) the manual sweeping modes of a broom, a shovel and a dustpan have high labor intensity and large dust raising, and seriously threaten the health of workers; 3) the sweeper has the advantages of large sweeping mode investment, large mechanical maintenance amount, high requirement on operators and slight dust emission; 4) although the cleaning mode of the industrial dust collector has good effect, when the cleaning points are more, the power is easily plugged, the carrying workload is large, and accidents caused by frequent dragging and moving and easy cable scratching occur. In addition, after the mode operation of 2), 3) and 4), the collected materials are finally cleaned and removed manually, and secondary pollution can be caused in the removing process.
Disclosure of Invention
The utility model aims to solve the technical problem that an online cleaning system of intelligence is provided, realizes cleaning and dust removal dual function to can be according to cleaning the environment, clean the volume and set up in a flexible way and clean the end, it is big to clean the scope, avoids the secondary raise dust to pollute, also realizes higher efficiency and more simple structure simultaneously.
Therefore, the utility model adopts the following technical scheme:
the device comprises at least one sweeping end, at least one negative pressure separation pump, at least one negative pressure end, at least one set of conveying pipeline connecting the sweeping end and the negative pressure separation pump, and an air pipe connecting the negative pressure separation pump and the negative pressure end;
the cleaning end comprises a cleaning end valve, a hose connector, a hose and a cleaning suction nozzle at the end part of the hose, the cleaning end valve is connected with the conveying pipeline, the negative pressure separation pump is used for separating deposited dust from gas and collecting and automatically removing the deposited dust, after the negative pressure end provides negative pressure, the cleaning suction nozzle at the cleaning end is used for cleaning the deposited dust on a platform, equipment, the ground and the like, and the conveying pipeline is used for conveying the cleaned deposited dust;
the negative pressure end comprises at least one vacuum pump, and the vacuum pump provides a source for negative pressure;
the cleaning system comprises at least one control cabinet, and the control cabinet controls the opening and closing of the vacuum pump, the negative pressure separation pump and the cleaning end valve and controls the working operation state of the system.
Further, pipeline includes the first pipe of being connected with the negative pressure separation pump and at least one and first union coupling extend to other high planar second pipes, be provided with at least one on first pipe and/or the second pipe and clean the end valve, it is connected with the hose connector to clean the end valve, hose connector and hose connection, the hose is through cleaning the handle or directly with clean the suction nozzle and be connected, simultaneously, the hose is the corrugated hose of various specifications, connects back with hose and hose connector, cleans the end valve and opens, cleans the suction nozzle and carries out the suction operation to the deposition after opening the vacuum pump. Generally, the operation scene or the platform of unloading, loading or various equipment of building trade, the height all is higher to there is the multilayer setting, so, the connection of first pipe and second pipe is enlarged the cleaning range to different heights and wider width, has promoted the cleaning range greatly. The second pipe can be expanded by connecting the pipe fittings.
In addition, the first pipe is a straight pipe or an elbow pipe, and the straight pipe and the elbow pipe can be combined at will, so that the conveying pipeline can be arranged in any direction;
the second pipe is a straight pipe, an elbow pipe or a three-way pipe, and the straight pipe, the elbow pipe and the three-way pipe can be combined at will, so that the conveying pipeline can be arranged in any direction.
The above first pipe and second pipe expand the range of cleaning more.
And the shape or the placement of the first pipe and the second pipe can be flexibly set according to actual conditions, and the straight pipes, the tee joints and the elbow joints can be connected and fixed through universal pipe fittings, so that pipe network systems in various shapes and sizes are formed, and higher height and wider cleaning range can be achieved.
Furthermore, the cleaning end also comprises a cleaning handle arranged on the hose, so that an operator can hold the cleaning end conveniently for cleaning operation in all directions, and the operation is simpler and more convenient.
Further, the online cleaning system of intelligence still includes accomodates the frame, accomodate the frame and be used for the winding to hang the hose and place and clean the suction nozzle, accomodate the frame and can protect and regular hose and clean the suction nozzle, improve life and equipment neatness degree.
Furthermore, the intelligent online cleaning system also comprises a negative pressure separation pump and a gas distribution bag, wherein the negative pressure separation pump is provided with a negative pressure gas source by a vacuum pump, and the feed end of the negative pressure separation pump is connected with a conveying pipeline;
the negative pressure separation pump below is provided with the discharge gate, and the coarse grain material that directly falls into the negative pressure separation pump bottom and through the negative pressure separation pump filtration and by the tiny material of pulse valve shake-off to the negative pressure separation pump bottom carry out secondary recycle by the discharge gate discharge, have also avoided the secondary pollution of deposition simultaneously.
Further, the negative pressure separation pump comprises an upper box body and a lower box body, the upper box body is an air purifying chamber, a back blowing system is arranged in the air purifying chamber, the lower box body is a filter bag chamber, and a pattern plate and a filter bag group arranged below the pattern plate are arranged in the filter bag chamber; the negative pressure separation pump is a material gas separation device, and the upper box body and the lower box body are connected and combined together through a plurality of sets of bolts.
A second pipeline is arranged on the pattern plate from top to bottom, extends out of the box body and is connected with a vacuum pump, and the vacuum pump directly pumps air;
the lower part of the lower box body is provided with a third pipeline communicated with the lower box body, the third pipeline is connected with the conveying pipeline outside the lower box body, and accumulated dust enters the lower box body from the conveying pipeline through the third pipeline to be subjected to material-gas separation operation.
Further, the vacuum pump is a roots vacuum pump; one end of the Roots vacuum pump is communicated with the atmosphere through an air outlet pipe and a silencer arranged on the air outlet pipe, and the other end of the Roots vacuum pump is communicated with the negative pressure separation pump through an air inlet pipe and a silencer arranged on the air inlet pipe;
and the Roots vacuum pump is driven by a variable frequency motor.
Further, the intelligent online cleaning system further comprises:
the pressure detector, the temperature detector, the humidity detector and the dust concentration detector are arranged in the system conveying pipeline; and
a differential pressure detector arranged above the negative pressure separation pump and a material level detector arranged below the negative pressure separation pump;
the intelligent online system also comprises an intelligent electric control device, the intelligent electric control device is arranged in the control cabinet, and a processor module, a communication module and a switch are arranged in the intelligent electric control device and used for receiving and processing data measured by the above detectors and controlling the work and work frequency of the Roots vacuum pump and the negative pressure separation pump, the opening and closing of the cleaning end valve and the work and closing of the negative pressure separation pump.
In addition, in the disclosure, the intelligent electric control device can intervene and track the real-time state through an information processing technology according to various collected dynamic operation data and real-time data analysis and calculation, so as to realize rapid difference elimination or automatic balance, timely adjust the operation parameters of a variable frequency motor of the roots vacuum pump, limit the number of the cleaning terminals in simultaneous operation, balance the flow of the cleaning terminals, determine the back flushing time and duration of the filter bags, determine the ash discharging time and duration, automatically start the rapping device when ash is not discharged smoothly so as to reduce ineffective ash discharging operation, automatically stop and display when long-time air machine operation and bag falling or bag breaking, and automatically unload and display overpressure.
The utility model has the advantages that:
1. the system configuration of vacuum pump, negative pressure separation pump and cleaning end is utilized to clean deposition, remove dust and collect feed back simultaneously, secondary pollution is avoided, cleaning efficiency and operation intensity are improved, and health of operating personnel is guaranteed.
2. The system integration level is high, is provided with multiple detection sensors, can record each operating condition data and environmental data.
3. The intelligent degree is high, various state data can be displayed in real time, the dynamic data is accurate, big data analysis calculation and application are facilitated, and the digital degree is high. And moreover, the more suitable cleaning power, cleaning time and cleaning start and stop can be flexibly and changeably set according to the calculation result.
4. The operation and the installation are more convenient, the structure is relatively simple, and the practicability is stronger.
Drawings
Fig. 1 is the schematic diagram of the intelligent online cleaning system of the utility model.
Fig. 2 is a working principle diagram of the present invention.
Fig. 3 is an enlarged view of a portion a of fig. 1.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
However, the following description is of several embodiments of the invention, and is intended to provide a basic understanding of the invention and to identify key or critical elements of the invention or the scope of the invention.
Example 1:
as shown in fig. 1, the intelligent online cleaning system provided in this embodiment is used for cleaning dust deposited on a platform 10, a ground environment, equipment, an equipment surface, and the like, and specifically includes:
the cleaning device comprises at least one cleaning end, wherein the cleaning end comprises a hose 2 connected with a conveying pipeline 1 and a cleaning suction nozzle 3 arranged at the end part of the hose 2, a negative pressure separation pump 4 is used for separating deposited dust and gas and automatically removing the deposited dust, after the negative pressure end provides negative pressure, the cleaning suction nozzle 3 of the cleaning end is used for cleaning deposited dust positions on a platform, equipment and the ground, and the conveying pipeline is used for conveying the cleaned deposited dust.
At least one negative pressure separator pump;
at least one negative pressure port comprising at least one vacuum pump 6 providing a source of negative pressure, preferably a roots vacuum pump;
at least one set of conveying pipeline 1 connecting the cleaning end and the negative pressure separation pump 4 and an air pipe connecting the negative pressure separation pump 4 and the negative pressure end;
in this embodiment, it is worth noting that, as shown in the figure, the negative pressure separation pump 4 is set to be 1, and the vacuum pump 6 is also set to be 1, but this system can set up a plurality of negative pressure separation pumps 4, vacuum pump 6 according to actual need for cleaning the deposited dust, and it is required to state that a plurality of negative pressure separation pumps 4 are set, a plurality of vacuum pumps 6 are set, and the utility model discloses a protection scope also belongs to.
Specifically, the cleaning system further comprises at least one control cabinet 7, and the control cabinet 7 controls the opening and closing of the vacuum pump 6, the negative pressure separation pump 4 and the cleaning end valve 15, and controls the working operation state of the system.
Meanwhile, the cleaning system of the embodiment can also be provided with an integrated room 8, and the negative pressure separation pump 4, the vacuum pump 6, the control cabinet 7 and various detectors are combined into the integrated room 8; the integrated house 8 is fixed except that the bottom plate and the door of the control cabinet 7 are opened directly outwards, and the side plates and the top plate on four sides can be detached and reset quickly, so that the operation of an operator is facilitated, the fault can be eliminated quickly according to the prompt of a system, the field installation work efficiency and quality are improved conveniently, and the appearance is neat and attractive.
Example 2:
on the basis of example 1, in order to clean the equipment and the floor at different heights and on the cleaning platform 10, as shown in fig. 1, the upper layer or the lower layer of the platform shown by an operator can be continuously provided with conveying pipelines and some accessories according to the actual conditions of the platform, the floor height and the like.
For this purpose, the conveying pipeline 1 comprises a first pipe 11 connected with the negative pressure separator and at least one second pipe 12 connected with the first pipe 11 and extending to other height planes, at least one cleaning end valve 15 is arranged on the first pipe 11 and/or the second pipe 12, and the second pipe can be connected with more second pipes 12 for expansion.
In addition, the first pipe 11 can be arranged in any direction, and can be vertical, horizontal and inclined, and the first pipe 11 that needs to be turned can be connected by arranging a bent pipe 21.
In addition, the second pipe 12 can be arranged in any direction, and can be vertical, horizontal or inclined, and the second pipe 12 which needs to change direction can be provided with a bent pipe or a three-way pipe 14 for connection.
The connection of the first pipe 11 and the second pipe 12 expands the cleaning range to different heights and wider widths, greatly improving the cleaning range.
As shown in fig. 3, the cleaning end valve 15 is installed on the hose connector 13, and the cleaning end valve 15 is a start butterfly valve; the hose connector 13 is connected with the hose 2, the hose 2 is connected with the cleaning suction nozzle 3 through the cleaning handle 22 or directly, and meanwhile, the hose 2 is a corrugated hose with various specifications.
In operation, as shown in fig. 2, after the button mounted near the cleaning end is activated, the valve 15 at the cleaning end is opened, the vacuum pump is started, and the cleaning suction nozzle 3 performs suction operation on the accumulated dust. The deposited ash enters the negative pressure separation pump 4 along the conveying pipeline, and the conveying direction is indicated by the reference numeral 20 in fig. 2.
In addition, in the present embodiment, as shown in fig. 1, the first pipe 11 is a straight pipe or a bent pipe, in fig. 1, the reference numeral 11 is a straight pipe, and the two ends of the straight pipe are bent pipes 21, and the straight pipe and the bent pipe can be combined arbitrarily, so that the conveying pipeline can be arranged in any direction;
the second pipe 12 is a straight pipe, an elbow pipe or a three-way pipe 14, and the straight pipe, the elbow pipe and the three-way pipe 14 can be combined at will, so that the conveying pipeline can be arranged in any direction.
In this embodiment, the cleaning end further includes a cleaning handle 22 disposed on the hose 2, so that an operator can hold the cleaning end for cleaning in various directions, and the operation is more convenient.
In this embodiment, online cleaning system of intelligence still includes accomodates frame 17, accomodate the frame and be used for the winding to hang hose 2 and place and clean suction nozzle 3, accomodate frame 17 and can protect and regular hose and clean the suction nozzle, improve life and equipment neatness degree.
In this embodiment, the negative pressure separation pump 4 is provided with a negative pressure air source by a vacuum pump 6, and the feed end of the negative pressure separation pump 4 is connected with a conveying pipeline 11;
the discharge port 19 is arranged below the negative pressure separation pump 4, coarse particle materials directly fall into the bottom of the negative pressure separation pump 4 and fine materials which are filtered by the negative pressure separation pump 4 and shaken off from the pulse valve 18 to the bottom of the negative pressure separation pump 4 are discharged from the discharge port 19 for secondary recycling, and meanwhile, secondary pollution caused by dust deposition is avoided.
In this embodiment, the negative pressure separation pump 4 includes an upper tank and a lower tank, the upper tank is an air purifying chamber, a back blowing system is disposed in the air purifying chamber, the lower tank is a filter bag chamber, and a pattern plate and a filter bag set mounted below the pattern plate are disposed in the filter bag chamber; the negative pressure separation pump 4 is a material gas separation device, and the upper box body and the lower box body are connected and combined together through a plurality of sets of bolts.
In the embodiment, a second pipeline is arranged on the pattern plate from top to bottom, the second pipeline extends out of the box body and is connected with a vacuum pump 6, and the vacuum pump directly sucks air;
meanwhile, a third pipeline communicated with the lower box body is arranged on the lower portion of the lower box body, the third pipeline is connected with the conveying pipeline outside the lower box body, and accumulated dust enters the lower box body from the conveying pipeline through the third pipeline to be cleaned.
In the embodiment, one end of the Roots vacuum pump 6 is communicated with the atmosphere through an air outlet pipe and a silencer arranged on the air outlet pipe, and the other end of the Roots vacuum pump is communicated with the negative pressure separation pump 4 through an air inlet pipe and a silencer arranged on the air inlet pipe;
and the Roots vacuum pump 6 is driven by a variable frequency motor.
In order to realize the intelligent cleaning operation of the intelligent online cleaning system of the embodiment, the intelligent online cleaning system further comprises:
1. the pressure detector, the temperature detector, the humidity detector and the dust concentration detector are arranged in the system pipeline, and the working state in the pipeline is detected in real time, so that the system can calculate the optimal working condition conveniently.
2. The device comprises a differential pressure detector arranged above a negative pressure separation pump and a material level detector arranged below the negative pressure separation pump, wherein the differential pressure detector is used for detecting the working state of the negative pressure separation pump in real time;
the intelligent online system also comprises an intelligent electric control device, the intelligent electric control device is arranged in the control cabinet, and a processor module, a communication module and a switch are arranged in the intelligent electric control device and used for receiving and processing data measured by the above detectors and controlling the work and work frequency of the Roots vacuum pump and the negative pressure separation pump, the opening and closing of the cleaning end valve and the work and closing of the negative pressure separation pump.
In addition, in this embodiment, the intelligent electronic control device may perform real-time data analysis and calculation according to various collected dynamic operation data, intervene and track a real-time state through an information processing technology, so as to achieve rapid difference elimination or automatic balance, timely adjust operation parameters of a variable frequency motor of the roots vacuum pump, limit the number of the cleaning terminals that operate simultaneously, balance the flow of the cleaning terminals, determine the timing and duration of back flushing of the filter bags, determine the timing and duration of ash discharge, automatically start the rapping device when ash discharge is not smooth, so as to reduce ineffective ash discharge operation, automatically stop and display when long-time machine operation is performed and bags are dropped or broken, and automatically unload and display overpressure.
Spatially relative terms such as "below …," "above …," "below," "above," "below," and the like are used for ease of description and to explain the positioning of one element relative to a second element. These terms are intended to encompass different orientations of the corresponding device in addition to different orientations than those depicted in the figures. Further, terms such as "first" and "second," etc., are also used to describe various elements, regions, sections, etc. and are also not intended to be limiting. Like terms refer to like elements throughout the description.
As used herein, the terms "having," "including," "containing," and "exhibiting," and the like are open-ended terms that indicate the presence of stated elements or features, but do not exclude additional elements or features.
With the above range of variations and applications in mind, it should be understood that the present invention is not limited by the foregoing description, nor is it limited by the accompanying drawings. Rather, the present invention is limited only by the following claims and their legal equivalents.
Claims (8)
1. An intelligent online cleaning system is characterized by comprising at least one cleaning end, at least one negative pressure separation pump, at least one negative pressure end, at least one set of conveying pipeline connecting the cleaning end and the negative pressure separation pump, and an air pipe connecting the negative pressure separation pump and the negative pressure end;
the cleaning end comprises a cleaning end valve connected with the conveying pipeline, a hose connector, a hose and a cleaning suction nozzle at the end part of the hose;
the negative pressure end comprises at least one vacuum pump;
the cleaning system comprises at least one control cabinet, and the control cabinet controls the opening and closing of the vacuum pump, the negative pressure separation pump and the cleaning end valve.
2. The intelligent online cleaning system according to claim 1, wherein the conveying pipeline comprises a first pipe connected with the negative pressure separation pump and at least one second pipe connected with the first pipe and extending to other height planes, at least one cleaning end valve is arranged on the first pipe and/or the second pipe, the cleaning end valve is connected with a hose connector, the hose connector is connected with a hose, the hose is connected with a cleaning suction nozzle through a cleaning handle or directly, the vacuum pump and the cleaning end valve are automatically started after a button arranged near the cleaning end is started, and the cleaning suction nozzle performs suction operation on accumulated dust.
3. An intelligent online cleaning system according to claim 2, wherein the first pipe is a straight pipe or an elbow pipe, and the straight pipe and the elbow pipe can be combined at will, so that the conveying pipeline can be arranged in any direction;
the second pipe is a straight pipe, an elbow pipe or a three-way pipe, and the straight pipe, the elbow pipe and the three-way pipe can be combined at will, so that the conveying pipeline can be arranged in any direction.
4. The intelligent online cleaning system according to claim 1, further comprising a storage rack for winding a hanging hose and placing a cleaning suction nozzle.
5. The intelligent online cleaning system according to claim 1, wherein the negative pressure separation pump comprises a body and a gas distribution bag, the negative pressure separation pump is provided with a negative pressure gas source by a vacuum pump, and a feeding end of the negative pressure separation pump is connected with a conveying pipeline;
and a discharge hole is formed below the negative pressure separation pump.
6. The intelligent online cleaning system according to claim 1 and claim 5, wherein the negative pressure separation pump body comprises an upper box body and a lower box body, the upper box body is an air purifying chamber, a back blowing system is arranged in the air purifying chamber, the back blowing system is connected with the air distribution bag through a pipeline, the lower box body is a filter bag chamber, and a pattern plate and a filter bag group arranged below the pattern plate are arranged in the filter bag chamber;
a second pipeline is arranged on the pattern plate from top to bottom, extends out of the box body and is connected with a vacuum pump;
and the lower part of the lower box body is provided with a third pipeline communicated with the lower box body, and the third pipeline is connected with the conveying pipeline outside the lower box body.
7. The intelligent online cleaning system according to claim 1, wherein the vacuum pump is a roots vacuum pump; one end of the Roots vacuum pump is communicated with the atmosphere through an air outlet pipe and a silencer arranged on the air outlet pipe, and the other end of the Roots vacuum pump is communicated with the negative pressure separation pump through an air inlet pipe and a silencer arranged on the air inlet pipe;
and the Roots vacuum pump is driven by a variable frequency motor.
8. The intelligent online cleaning system according to claim 1, further comprising:
the pressure detector, the temperature detector, the humidity detector and the dust concentration detector are arranged in the system conveying pipeline; and
a differential pressure detector arranged above the negative pressure separation pump and a material level detector arranged below the negative pressure separation pump;
the intelligent online system also comprises an intelligent electric control device, the intelligent electric control device is arranged in the control cabinet, and a processor module, a communication module and a switch are arranged in the intelligent electric control device and used for receiving data measured by the above detectors, processing and controlling the opening and closing of the Roots vacuum pump, the negative pressure separation pump and the cleaning end valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022790604.4U CN214348336U (en) | 2020-11-27 | 2020-11-27 | Intelligent online cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022790604.4U CN214348336U (en) | 2020-11-27 | 2020-11-27 | Intelligent online cleaning system |
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| Publication Number | Publication Date |
|---|---|
| CN214348336U true CN214348336U (en) | 2021-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022790604.4U Active CN214348336U (en) | 2020-11-27 | 2020-11-27 | Intelligent online cleaning system |
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| Country | Link |
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| CN (1) | CN214348336U (en) |
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2020
- 2020-11-27 CN CN202022790604.4U patent/CN214348336U/en active Active
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