CN214326358U - Shield muck continuous output treatment system - Google Patents
Shield muck continuous output treatment system Download PDFInfo
- Publication number
- CN214326358U CN214326358U CN202120235158.2U CN202120235158U CN214326358U CN 214326358 U CN214326358 U CN 214326358U CN 202120235158 U CN202120235158 U CN 202120235158U CN 214326358 U CN214326358 U CN 214326358U
- Authority
- CN
- China
- Prior art keywords
- belt
- material receiving
- shield
- belt conveyor
- carrier roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 claims abstract description 72
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000010276 construction Methods 0.000 claims abstract description 14
- 239000002893 slag Substances 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 230000005641 tunneling Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000002689 soil Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
The utility model relates to a shield constructs dregs continuous output processing system, include: the shield machine is placed in the construction tunnel; the movable conveying device comprises a material receiving belt conveyor arranged on one side of a slag outlet of the shield machine and a belt storage bin arranged on the ground, wherein the front end of the material receiving belt conveyor is flexibly connected with the shield machine, the rear end of the material receiving belt conveyor is of a splicing structure, a carrier roller assembly and a power output device connected with the carrier roller assembly are arranged in the belt storage bin, and a belt of the material receiving belt conveyor is wound on the carrier roller assembly; the bottom of the lifting device is provided with a material receiving hopper, the top of the lifting device is provided with a material outlet, and the material receiving hopper is connected with a fixed discharging end of the material receiving belt conveyor; the material transferring device is placed on the ground and is connected with the discharge hole of the lifting device; and the electric control device is respectively and electrically connected with the driving device of the shield machine, the belt driving device of the material receiving belt conveyor, the power output device, the lifting device and the material transferring device. The utility model discloses realize the continuous output of shield structure construction dregs, dregs output cycle is short.
Description
Technical Field
The utility model belongs to the technical field of engineering waste treatment, a shield constructs engineering spoil treatment facility is related to, specifically speaking relates to a shield constructs dregs continuous output processing system.
Background
In the process of rapid development of the society, urban underground traffic used for constructing social infrastructure is also rapidly developed, different types of shield equipment are required to be used in the process of constructing subways, at present, various types of shield equipment used in China exceed 800, the scale of 1200 shield equipment can be reached within one or two years in the future, and the annual tunnel tunneling mileage exceeds 1000 km. The common shield is an earth pressure balance shield, and the earth pressure balance shield belongs to closed shield equipment. The shield is characterized in that: (1) in the construction process, the foundation does not use auxiliary construction measures such as soil body reinforcement and the like, so that the technical measure cost is saved, and the environment is not polluted; (2) the unearthing and shield advancing speed is adjusted according to the change of the earth pressure, so that the stability of a working surface is easy to achieve, and the deformation of the earth surface is reduced; (3) the automatic control management can be formed on the tunneling soil quantity, the mechanical automation degree is high, and the construction speed is high. However, the discharged residue soil has too little water content and cannot be extracted by a residue slurry pump, and the residue soil can only be discharged to a residue conveying trolley through a screw conveyor in the shield tunneling machine in the traditional treatment mode and then is hoisted to the ground surface by a gantry crane for stacking. The existing treatment method has the following defects: the transportation is discontinuous, the route is long, the treatment cycle is long when the muck is transported and treated, and once the transportation device fails, the restrictive influence on the shield construction can be generated.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the above-mentioned problems such as transportation discontinuity, processing cycle field that exist when current shield constructs dregs and handle, provide a shield constructs dregs continuous output processing system to dregs transportation continuous processing, dregs output cycle weak point.
In order to achieve the above object, the utility model provides a shield constructs dregs continuous processing system, include:
the shield machine is placed in the construction tunnel;
a mobile conveyor apparatus comprising:
the material receiving belt conveyor is placed on one side of a slag outlet of the shield machine, the front end of the material receiving belt conveyor is flexibly connected with the shield machine, and the rear end of the material receiving belt conveyor is of a splicing structure;
the belt storage bin is placed on the ground, a carrier roller assembly and a power output device connected with the carrier roller assembly are arranged in the belt storage bin, and a belt of the movable material receiving belt conveyor is wound on the carrier roller assembly;
the bottom of the lifting device is provided with a material receiving hopper, the top of the lifting device is provided with a material outlet, and the material receiving hopper is connected with a fixed discharging end of the material receiving belt conveyor;
the material transferring device is placed on the ground and is connected with the discharge hole of the lifting device;
and the electric control device is respectively and electrically connected with the driving device of the shield machine, the belt driving device and the power output device of the material receiving belt conveyor, the lifting device and the material transferring device.
Furthermore, a limiting part is arranged at the flexible connection part of the front end of the material receiving belt conveyor and the shield machine.
Preferably, connect the material belt feeder to include the support frame, place the belt on the support frame and the belt drive arrangement who is connected with the belt, the front end and the shield of support frame construct quick-witted flexonics, and the rear end of support frame is the concatenation formula structure that forms by a plurality of fixed bolsters concatenation.
Preferably, the belt driving device comprises a driving motor installed at the front end of the support frame and a belt carrier roller connected with the driving motor, the driving motor is electrically connected with the electric control device, the belt carrier roller is axially connected to the front end of the support frame, and the belt is wound on the belt carrier roller.
Further, still include eccentric adjusting device, eccentric adjusting device locates on the support frame of belt both sides.
Preferably, the eccentric adjusting device is a plurality of rollers arranged at intervals.
Preferably, two carriage that the bearing roller subassembly symmetry set up and install on the carriage inclined plane and a plurality of bearing rollers of arranging side by side, the carriage is connected with power take off.
Further, still include direction balancing unit, direction balancing unit includes the sliding support with carriage rigid connection and installs a plurality of pulley bearing rollers on the sliding support inclined plane, and the external diameter of pulley bearing roller is less than the external diameter of bearing roller, and the pulley bearing roller is located between the upper and lower belt of bearing roller and between the belt on two adjacent bearing rollers.
Further, still including turning to the device, turn to the device and locate the position department of changing to between storage area storehouse and the material receiving belt machine.
Compared with the prior art, the utility model discloses an advantage lies in with positive effect:
(1) the utility model discloses a to the continuous output operation of shield structure construction dregs, shortened dregs output cycle greatly.
(2) The utility model discloses be equipped with electrically controlled device, the dregs continuous output passes through electrically controlled device automatic control and accomplishes, and whole degree of automation is high, easy operation, safe and reliable, the stable performance has reduced artifical input, practices thrift artificial resources, has reduced the influence of equipment trouble to shield structure construction.
(3) The utility model discloses the overall arrangement is compact, and is rational in infrastructure, and area is little, and the installation is simple, and investment cost is low, and whole energy utilization is rateed highly, and the energy consumption is low, and the operation cost is low.
Drawings
Fig. 1 is a schematic structural diagram of a shield muck continuous output processing system according to an embodiment of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
fig. 3 is a control schematic block diagram of a shield muck continuous output processing system according to an embodiment of the present invention;
fig. 4 is a flow chart of the working process of the shield muck continuous output processing system according to the embodiment of the present invention.
In the figure, 1, a shield machine 101, a driving device 2, a material receiving belt conveyor 201, a belt driving device 2011, a driving motor 2012, a belt carrier roller 3, a belt storage bin 301, a power output device 4, a lifting device 401, a material receiving hopper 402, a material outlet 5, a material transferring device 6, an electric control device 7 and a steering device.
Detailed Description
The present invention is specifically described below by way of exemplary embodiments. It should be understood, however, that elements, structures and features of one embodiment may be beneficially incorporated in other embodiments without further recitation.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", etc. indicate the positional relationship based on the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases for those skilled in the art.
Referring to fig. 1 and fig. 3, the present embodiment provides a shield muck continuous output processing system, including:
the shield machine 1 is placed in a construction tunnel;
a mobile conveyor apparatus comprising:
the material receiving belt conveyor 2 is placed on one side of a slag outlet of the shield machine 1, the front end of the material receiving belt conveyor is flexibly connected with the shield machine 1, and the rear end of the material receiving belt conveyor is of a splicing structure;
the belt storage bin 3 is placed on the ground, a carrier roller assembly and a power output device 301 connected with the carrier roller assembly are arranged in the belt storage bin, and a belt of the movable material receiving belt conveyor is wound on the carrier roller assembly;
the bottom of the lifting device 4 is provided with a material receiving hopper 401, the top of the lifting device is provided with a material outlet 402, and the material receiving hopper 401 is connected with the fixed discharging end of the material receiving belt conveyor 2;
the material transferring device 5 is placed on the ground and is connected with the discharge hole 402 of the lifting device 4;
and the electric control device 6 is electrically connected with the driving device 101 of the shield machine 1, the belt driving device 201 and the power output device 301 of the material receiving belt conveyor 2, the lifting device 4 and the material transferring device 5 respectively.
Specifically, connect the flexible junction of material belt feeder front end and shield structure machine to be equipped with the locating part, the locating part is limit switch, and through limit switch restriction material belt feeder's position, prevent to connect material belt feeder overtravel and shield structure machine to bump.
The material receiving belt conveyor comprises a support frame, a belt placed on the support frame and a belt driving device connected with the belt, the front end of the support frame is flexibly connected with a shield machine, and the rear end of the support frame is a splicing type structure body formed by splicing a plurality of fixing supports. The rear end of the support frame is designed into a splicing structure, and when the material receiving belt conveyor moves for a fixed distance along with the tunneling process of the shield tunneling machine, a section of fixed support is supplemented at the position vacated by the rear end to support the belt output by the belt storage bin.
Specifically, with continued reference to fig. 2, the belt driving device 201 includes a driving motor 2011 installed at the front end of the support frame and a belt carrier roller 2012 connected with the driving motor 2011, the driving motor 2011 is electrically connected with the electric control device 6, the belt carrier roller is pivoted at the front end of the support frame, and the belt is wound on the belt carrier roller.
The processing system further comprises an eccentric adjusting device, and the eccentric adjusting device is arranged on the supporting frames on the two sides of the belt. Specifically, in this embodiment, the eccentric adjusting device is a plurality of rollers arranged at intervals. When the belt takes place the skew in the transportation, under the effect of belt, the running roller rotates, and the belt gets back to original running position under the effect of running roller to reach the effect of adjusting the belt, prevent that the belt from taking place the skew.
Specifically, two carriage that bearing roller subassembly symmetry set up and install on the carriage inclined plane and a plurality of bearing rollers of arranging side by side, the carriage is connected with power take off. The purpose of outputting the belt to the material receiving belt conveyor can be achieved by changing the distance between the two sliding frames through the power output device.
The processing system further comprises a guide balancing device, the guide balancing device comprises a sliding support and a plurality of pulley carrier rollers, the sliding support is rigidly connected with the sliding support, the pulley carrier rollers are mounted on the inclined surface of the sliding support, the outer diameters of the pulley carrier rollers are smaller than those of the carrier rollers, and the pulley carrier rollers are located between an upper belt and a lower belt of the carrier rollers and between belts on two adjacent carrier rollers. In the storage belt storehouse, thereby power take off drive roller subassembly changes thereby output belt and supplies to connect the material belt machine to use, in order to prevent that the mutual adhesion of belt between the different layers from leading to carrying not smooth, separate adjacent belt through the pulley bearing roller, play the guide effect on the one hand, make belt transport smooth and easy, prevent that the belt from because the mutual adhesion of dead weight, on the other hand can play the effect of support.
With continuing reference to fig. 1 and fig. 2, the processing system further comprises a steering device 7, and the steering device 7 is arranged at a redirection position between the belt storage bin 3 and the belt receiving conveyor 2. Specifically, the steering device is a steering carrier roller, the steering carrier roller is placed at a direction-changing position between the belt storage bin and the belt receiving machine, and the direction of the movement of the belt is changed. It should be noted that the position of the steering device is fixed, for example: turn to the device and install in storage area storehouse delivery port department, become vertical direction with the belt by the horizontal direction, carry the belt to the tunnel by ground in, same fixed mounting turns to the device in the tunnel, becomes the horizontal direction with the belt by vertical direction, and is unanimous with the belt direction that connects on the material belt feeder, the removal of the belt of being convenient for.
Specifically, in the above processing system, the lifting device is a bucket elevator. The electric control device is a PLC controller.
When the treatment system is used, the shield machine and the material receiving belt conveyor are firstly placed in a construction tunnel, the belt storage bin and the material transferring device are placed on the ground, the lower part of the lifting device is placed in the construction tunnel, and the discharge hole of the lifting device is positioned above the ground.
Referring to fig. 4, the work flow of the processing system is as follows:
the electric control device controls the shield machine, the material receiving belt conveyor, the power output device and the lifting device to work simultaneously, the shield machine is constructed and tunneled, the material receiving belt conveyor synchronously advances along with the shield machine, and the belt storage bin synchronously outputs a belt through the power output device for the belt material receiving machine to use. And shield muck generated by the tunneling of the shield tunneling machine is output to the material receiving belt conveyor from the slag outlet and is transferred to the lifting device by the material receiving belt. The lifting device outputs the dregs to the material transferring device, and the material transferring device transfers the dregs to a preparation position or a subsequent device. It should be noted that, in the working process of the processing system, when the front end of the material receiving belt conveyor is tunneled along with the shield machine, a section of fixed support is supplemented at the position vacated by the rear end every time the material receiving belt conveyor moves a fixed distance.
The treatment system has the advantages of reasonable structure and compact layout, realizes the continuous output operation of the shield construction muck, and has short muck output period. The continuous output of the muck is completed through automatic control of the electric control device, the whole automation degree is high, the manual investment is reduced, the operation is simple, the safety and the reliability are high, and the stability is good.
The above-mentioned embodiments are provided for explaining the present invention, and not for limiting the present invention, and any modifications and changes made by the present invention are within the spirit and scope of the claims of the present invention.
Claims (9)
1. The utility model provides a shield constructs continuous output processing system of dregs which characterized in that includes:
the shield machine is placed in the construction tunnel;
a mobile conveyor apparatus comprising:
the material receiving belt conveyor is placed on one side of a slag outlet of the shield machine, the front end of the material receiving belt conveyor is flexibly connected with the shield machine, and the rear end of the material receiving belt conveyor is of a splicing structure;
the belt storage bin is placed on the ground, a carrier roller assembly and a power output device connected with the carrier roller assembly are arranged in the belt storage bin, and a belt of the movable material receiving belt conveyor is wound on the carrier roller assembly;
the bottom of the lifting device is provided with a material receiving hopper, the top of the lifting device is provided with a material outlet, and the material receiving hopper is connected with a fixed discharging end of the material receiving belt conveyor;
the material transferring device is placed on the ground and is connected with the discharge hole of the lifting device;
and the electric control device is respectively and electrically connected with the driving device of the shield machine, the belt driving device and the power output device of the material receiving belt conveyor, the lifting device and the material transferring device.
2. The shield muck continuous output treatment system of claim 1, wherein a limit piece is arranged at the flexible connection position of the front end of the material receiving belt conveyor and the shield machine.
3. The shield muck continuous output treatment system of claim 2, wherein the material receiving belt conveyor comprises a support frame, a belt placed on the support frame, and a belt driving device connected with the belt, the front end of the support frame is flexibly connected with the shield machine, and the rear end of the support frame is a spliced structure formed by splicing a plurality of fixing supports.
4. The shield muck continuous output treatment system of claim 3, wherein the belt driving device comprises a driving motor mounted at the front end of the support frame and a belt carrier roller connected with the driving motor, the driving motor is electrically connected with the electric control device, the belt carrier roller is pivoted at the front end of the support frame, and the belt is wound on the belt carrier roller.
5. The shield muck continuous output treatment system of claim 3 further comprising an eccentric adjustment device, wherein the eccentric adjustment device is disposed on the support brackets on both sides of the belt.
6. The shield muck continuous output treatment system of claim 5, wherein the eccentric adjustment device is a plurality of rollers spaced apart.
7. The shield muck continuous output treatment system of claim 1, wherein the carrier roller assemblies are provided with two sliding frames which are symmetrically arranged, and a plurality of carrier rollers which are arranged on the inclined surface of the sliding frame in parallel, and the sliding frame is connected with the power output device.
8. The shield-driven muck continuous-output treatment system of claim 7, further comprising a guide balancing device, wherein the guide balancing device comprises a sliding bracket rigidly connected to the sliding bracket and a plurality of pulley idlers mounted on an inclined surface of the sliding bracket, the pulley idlers having an outer diameter smaller than the outer diameter of the idlers, the pulley idlers being positioned between the upper and lower belts of the idlers and between the belts on two adjacent idlers.
9. The shield muck continuous output treatment system of claim 1, further comprising a steering device, wherein the steering device is arranged at a redirection position between the belt storage bin and the belt receiving machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120235158.2U CN214326358U (en) | 2021-01-27 | 2021-01-27 | Shield muck continuous output treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120235158.2U CN214326358U (en) | 2021-01-27 | 2021-01-27 | Shield muck continuous output treatment system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214326358U true CN214326358U (en) | 2021-10-01 |
Family
ID=77907005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120235158.2U Active CN214326358U (en) | 2021-01-27 | 2021-01-27 | Shield muck continuous output treatment system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214326358U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112777271A (en) * | 2021-01-27 | 2021-05-11 | 青岛恩普环保设备有限公司 | Shield muck continuous output processing system and method |
-
2021
- 2021-01-27 CN CN202120235158.2U patent/CN214326358U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112777271A (en) * | 2021-01-27 | 2021-05-11 | 青岛恩普环保设备有限公司 | Shield muck continuous output processing system and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112777271A (en) | Shield muck continuous output processing system and method | |
| CN107420119B (en) | Quick uninstallation device of shield constructs quick-witted section of jurisdiction | |
| CN102305088B (en) | Duct piece transporter for small-diameter shield machine and operating method of duct piece transporter | |
| CN214326358U (en) | Shield muck continuous output treatment system | |
| CN202399411U (en) | Concrete block cutting device | |
| CN109720776B (en) | Telescopic inverted arch trestle belt vehicle | |
| CN211846102U (en) | Chain lifting automatic conveyor | |
| CN211846985U (en) | Hydraulic lifting automatic conveyor | |
| CN204433895U (en) | Carcass ply double automatic power reel | |
| CN110985091B (en) | Flue plate laying machine suitable for large-diameter flue plates and laying method thereof | |
| CN116146236A (en) | Slag discharging system of shield belt and construction method thereof | |
| CN209889614U (en) | Telescopic inverted arch landing stage belt car | |
| CN112875255B (en) | Cross-zone steel coil transfer system | |
| CN210214164U (en) | Waste soil transportation device for tunnel construction | |
| CN210509222U (en) | Circular device with steel strip lining tunnel | |
| CN209875170U (en) | Rail-mounted slurry spraying mine car for primary support of large-slope inclined shaft | |
| CN206842461U (en) | A kind of teaching automatic plate loader | |
| CN216836173U (en) | Movable modular muck treatment system | |
| CN206032465U (en) | Automatic vertical -lift charging equipment | |
| CN201722692U (en) | Automatic warehousing material distributor | |
| CN110173284A (en) | Material conveying system on top of development machine | |
| CN214935586U (en) | Vertical lifting and transferring device for construction residue soil in vertical narrow area | |
| CN114148772B (en) | Movable modular dregs treatment system | |
| CN114455501B (en) | Substrate height lifting and transferring integrated equipment for bridge construction | |
| CN219262376U (en) | Switchable shield residue soil receiving device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Shield tunneling slag continuous output processing system Granted publication date: 20211001 Pledgee: China Life Property insurance Co.,Ltd. Qingdao Branch Pledgor: QINGDAO ENPU ENVIRONMENTAL EQUIPMENT CO.,LTD. Registration number: Y2024370010012 |