CN214324215U - Flat welding head steering mechanism - Google Patents
Flat welding head steering mechanism Download PDFInfo
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- CN214324215U CN214324215U CN202023125113.4U CN202023125113U CN214324215U CN 214324215 U CN214324215 U CN 214324215U CN 202023125113 U CN202023125113 U CN 202023125113U CN 214324215 U CN214324215 U CN 214324215U
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- horn
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Abstract
The utility model discloses a flat bonding tool steering mechanism, it includes mobile device and welding mechanism, welding mechanism pass through the connecting plate install in mobile device's output, welding mechanism is in follow under mobile device's the drive mobile device's X axle, Y axle or Z axle direction remove, welding mechanism includes rotating electrical machines, harmonic speed reducer ware, quick change master plate body, quick change tool dish body and welding unit, the rotating electrical machines install in the connecting plate, the harmonic speed reducer ware install in the output of rotating electrical machines, the quick change master plate body install in the output of harmonic speed reducer ware, the quick change master plate body is in rotating electrical machines's drive is down rotated, welding unit passes through quick change tool dish body with the connection can be dismantled to the quick change master plate body. The utility model discloses a flat bonding tool steering mechanism is rotatable to have advantages such as production efficiency height and sparingly cost.
Description
Technical Field
The utility model relates to an ultrasonic bonding produces the field, especially relates to a flat bonding tool steering mechanism.
Background
In ultrasonic plastic welding of products, in order to improve production efficiency and improve welding quality, flexible equipment is often used for production, wherein flexible welding is indispensable. At present, most of domestic welding equipment adopts flexible welding, but the welding equipment can only weld a set position, and because workpieces are provided with various grooves, the position with an angle can not be realized, and the position with the angle can only be realized by replacing a welding head, so that not only is the operation area wasted, but also the manual debugging working hour is wasted, and the cost is also wasted, and the existing production requirements can not be met.
Therefore, a need exists for a flat horn steering mechanism that addresses the above-mentioned problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rotatable flat bonding tool steering mechanism, it still has advantages such as production efficiency height and save cost.
In order to realize the above object, the utility model provides a flat bonding tool steering mechanism, it includes mobile device and welding mechanism, welding mechanism pass through the connecting plate install in mobile device's output, welding mechanism is in follow under mobile device's the drive mobile device's X axle, Y axle or Z axle direction remove, welding mechanism includes rotating electrical machines, harmonic speed reducer ware, quick change master disk body, quick change tool dish body and welding unit, rotating electrical machines install in the connecting plate, the harmonic speed reducer ware install in rotating electrical machines's output, quick change master disk body install in harmonic speed reducer's output, the quick change master disk body is in rotating electrical machines's drive is rotated down, welding unit passes through quick change tool dish body with the connection can be dismantled to the quick change master disk body.
Preferably, the moving device includes a frame body, an X-axis moving device, a Y-axis moving device and a Z-axis moving device, the X-axis moving device is installed on the frame body, the Y-axis moving device is installed at an output end of the X-axis moving device, the Z-axis moving device is installed at an output end of the Y-axis moving device, and the connecting plate is installed at an output end of the Z-axis moving device.
Specifically, the frame body is a portal frame.
Preferably, there are two welding mechanisms, and the two welding mechanisms are symmetrically arranged on the moving device along the X-axis direction of the moving device.
Preferably, the welding unit comprises a unit connector, a transducer, an amplitude modulator and a welding head, the unit connector is mounted on the quick-change tool tray body, the amplitude modulator is mounted on the unit connector, the transducer is mounted on the upper end of the amplitude modulator, and the welding head is mounted on the lower end of the amplitude modulator.
Specifically, the welding unit further comprises an amplitude modulator fixing block, the amplitude modulator fixing block is formed by outwards extending the unit connecting piece, and the amplitude modulator is connected with the amplitude modulator fixing block.
Specifically, the welding head comprises a fixed main body and a flat welding head, the upper end of the fixed main body is connected with the amplitude modulator, and the lower end of the fixed main body is connected with the flat welding head.
Preferably, the connecting plate is an L-shaped plate, and the connecting plate is provided with a mounting hole for connecting the welding mechanism.
Preferably, the flat welding head steering mechanism further comprises a guide assembly, and the guide assembly is arranged between the connecting plate and the moving device.
Specifically, the guide assembly comprises a slide rail and a slide block, the slide rail is mounted on the moving device, the slide block is connected with the connecting plate, and the slide block is slidably arranged on the slide rail.
Compared with the prior art, the flat welding head steering mechanism of the utility model combines the mobile device and the welding mechanism, the welding mechanism is arranged at the output end of the mobile device through the connecting plate, the welding mechanism moves along the X-axis, the Y-axis or the Z-axis of the mobile device under the drive of the mobile device, thereby realizing the movement of the welding mechanism in the three-axis direction, the welding mechanism comprises a rotating motor, a harmonic reducer, a quick-change main disc body, a quick-change tool disc body and a welding unit, the rotating motor is arranged at the connecting plate, the harmonic reducer is arranged at the output end of the rotating motor, the quick-change main disc body is arranged at the output end of the harmonic reducer, the quick-change main disc body rotates under the drive of the rotating motor, thereby realizing the rotation of the welding mechanism, the welding unit is detachably connected with the quick-change main disc body through the quick-change tool disc body, the replacement of the welding unit is realized by utilizing the matching between the quick-change tool disc body and the quick-change main disc body, the applicability is strong. Because the welding unit realizes rotation, the welding processing of various workpieces can be realized through rotation on the premise of not replacing the welding unit, the manual debugging time is saved, the production period is shortened, the cost of parts is saved, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic perspective view of a flat welding head steering mechanism of the present invention.
Fig. 2 is a partial perspective view of the flat horn steering mechanism of fig. 1.
Detailed Description
In order to explain technical contents, structural features, and objects and effects of the present invention in detail, a first embodiment will be described in detail with reference to the accompanying drawings.
Referring to fig. 1 to 2, the present invention provides a flat welding head steering mechanism 100, which includes a moving device 1 and a welding mechanism 3, wherein the welding mechanism 3 is mounted at an output end of the moving device 1 through a connecting plate 2, the welding mechanism 3 is driven by the moving device 1 to move along an X-axis, a Y-axis or a Z-axis direction of the moving device 1, so as to realize movement of the welding mechanism 3 in three axes directions, the welding mechanism 3 includes a rotating motor 31, a harmonic reducer 32, a quick-change main disc body 33, a quick-change tool disc body 34 and a welding unit 35, the rotating motor 31 is mounted at the connecting plate 2, the harmonic reducer 32 is mounted at an output end of the rotating motor 31, the quick-change main disc body 33 is mounted at an output end of the harmonic reducer 32, the quick-change main disc body 33 is driven by the rotating motor 31 to rotate, so as to realize rotation of the welding mechanism 3, the welding unit 35 is detachably connected with the quick-change main disc body 33 through the quick-change tool disc body 34, the welding unit 35 is replaced by matching the quick-change tool disc body 34 with the quick-change main disc body 33, and the applicability is high. Because the welding unit 35 is rotated, welding processing of various types of workpieces can be realized through rotation on the premise that the welding unit 35 is not replaced, so that not only is manual debugging time saved and the production period shortened, but also the cost of parts is saved, the production efficiency is improved, and it can be understood that when the welding unit 35 is matched for work, the harmonic reducer 32 and the rotating motor 31 form a power source for steering, so that the welding head 354 unit is welded. When the welding points with the angles are met, the external PLC program can control the harmonic reducer 32 to weld at any angle. Because multiple teeth are meshed simultaneously and two gears which are symmetrical at 180 degrees are meshed, the influence of gear pitch errors and accumulated pitch errors on the rotation precision is relatively even, the position precision and the rotation precision reach extremely high levels, and the flexible gear of the harmonic reducer 32 bears relatively large alternating load, so that the requirements on the fatigue resistance of a flexible gear material and the requirements on processing and heat treatment are high, and the process is complex. Therefore, the welding quality is improved for welding at any angle. More specifically, the following:
referring to fig. 1 to 2, the moving device 1 includes a frame 11, an X-axis moving device 12, a Y-axis moving device 13 and a Z-axis moving device 14, the X-axis moving device 12 is mounted on the frame 11, the Y-axis moving device 13 is mounted on an output end of the X-axis moving device 12, the Y-axis moving device 13 moves along an X-axis direction of the moving device 1 (the X-axis direction is indicated by an arrow X in fig. 1) under the driving of the X-axis moving device 12, the Z-axis moving device 14 is mounted on an output end of the Y-axis moving device 13, the Z-axis moving device 14 moves along a Y-axis direction of the moving device 1 (the Y-axis direction is indicated by an arrow Y in fig. 1) under the driving of the Y-axis moving device 13, a connecting plate 2 is mounted on an output end of the Z-axis moving device 14, the connecting plate 2 moves along a Z-axis direction of the moving device 1 (the Z-axis direction is indicated by an arrow Z in fig. 1), preferably, the X-axis moving device 12, the Y-axis moving device 13, and the Z-axis moving device 14 are all linear movement driving devices, but are not limited thereto. More specifically, the frame body 11 is a portal frame, the two welding mechanisms 3 are arranged, and the two welding mechanisms 3 are symmetrically arranged on the moving device 1 along the X-axis direction of the moving device 1, so that the two workpieces or two sides of the workpieces can be welded at the same time, and the welding efficiency is improved.
Referring to fig. 1 to 2, for example, the welding unit 35 includes a unit connector 351, a transducer 352, a modulator 353, a welding head 354 and a modulator fixing block 355, wherein the unit connector 351 is mounted on the quick-change tool tray body 34, the modulator 353 is mounted on the unit connector 351, the transducer 352 is mounted on the upper end of the modulator 353, and the welding head 354 is mounted on the lower end of the modulator 353. The modulator fixing block 355 is formed by extending the unit connecting member 351 outward, the modulator 353 is connected to the modulator fixing block 355, and the modulator 353 is inserted into the modulator fixing block 355, so that the components are more compact. Specifically, the welding head 354 includes a fixing body 3541 and a flat welding head 3542, the upper end of the fixing body 3541 is connected to the amplitude modulator 353, the lower end of the fixing body 3541 is connected to the flat welding head 3542, and the flat welding head 3542 can enter into an environment such as a groove more easily to perform welding. Preferably, the connecting plate 2 is an "L" shaped plate, and the connecting plate 2 has mounting holes (not shown) for connecting the welding mechanism 3.
Referring to fig. 1 to 2, the flat welding head steering mechanism 100 further includes a guiding assembly 4, the guiding assembly 4 is disposed between the connecting plate 2 and the mounting plate 15 of the moving device 1, and the guiding assembly 4 is disposed to enable the connecting plate 2 and the moving device 1 to move more smoothly. Specifically, the guide assembly 4 includes a slide rail 41 and a slide block 42, the slide rail 41 is mounted on the mounting plate 15 of the mobile device 1, the slide block 42 is connected with the connecting plate 2, the slide block 42 is slidably disposed on the slide rail 41, the structure is simple, and the smoothness of movement is improved.
Referring to fig. 1 to 2, the operation of the flat horn steering mechanism 100 of the present invention is further described as follows:
the Y-axis moving device 13 moves in the X-axis direction of the moving device 1 (the X-axis direction is indicated by an arrow X in fig. 1) by the X-axis moving device 12, the Z-axis moving device 14 moves in the Y-axis direction of the moving device 1 (the Y-axis direction is indicated by an arrow Y in fig. 1) by the Y-axis moving device 13, the connection plate 2 moves in the Z-axis direction of the moving device 1 (the Z-axis direction is indicated by an arrow Z in fig. 1) by the Z-axis moving device 14, and the quick-change main plate body 33 rotates by the rotating motor 31, so that the welding head of the welding mechanism 3 rotates, that is, the welding head performs a plurality of movements such as three-axis movement and rotation, and thus the welding is completed.
By combining the moving device 1 and the welding mechanism 3, etc., the welding mechanism 3 is mounted at the output end of the moving device 1 through the connecting plate 2, the welding mechanism 3 moves along the direction of the X-axis, the Y-axis or the Z-axis of the moving device 1 under the driving of the moving device 1, so as to realize the movement of the welding mechanism 3 in the three-axis direction, the welding mechanism 3 comprises a rotating motor 31, a harmonic reducer 32, a quick-change main disc body 33, a quick-change tool disc body 34 and a welding unit 35, the rotating motor 31 is mounted at the connecting plate 2, the harmonic reducer 32 is mounted at the output end of the rotating motor 31, the quick-change main disc body 33 is mounted at the output end of the harmonic reducer 32, the quick-change main disc body 33 rotates under the driving of the rotating motor 31, so as to realize the rotation of the welding mechanism 3, and the welding unit 35 is detachably connected with the quick-change main disc body 33 through the quick-change tool disc body 34, the welding unit 35 is replaced by matching the quick-change tool disc body 34 with the quick-change main disc body 33, and the applicability is high. Because the welding unit 35 rotates, the welding processing of various workpieces can be realized through rotation on the premise of not replacing the welding unit 35, so that the manual debugging time is saved, the production period is shortened, the cost of parts is saved, and the production efficiency is improved.
The scope of the invention should not be limited to the specific embodiments disclosed, but should be determined only by the following claims and their equivalents.
Claims (10)
1. The utility model provides a flat bonding tool steering mechanism, its characterized in that, includes mobile device and welding mechanism, welding mechanism pass through the connecting plate install in mobile device's output, welding mechanism is in follow under mobile device's the drive mobile device's X axle, Y axle or Z axle direction remove, welding mechanism includes rotating electrical machines, harmonic speed reducer ware, quick change master plate body, quick change tool dish body and welding unit, the rotating electrical machines install in the connecting plate, the harmonic speed reducer ware install in the output of rotating electrical machines, quick change master plate body install in the output of harmonic speed reducer ware, quick change master plate body is in rotating electrical machines's drive is rotated down, welding unit passes through quick change tool dish body with the connection can be dismantled to the quick change master plate body.
2. The flat horn steering mechanism of claim 1 wherein the moving means comprises a frame, an X-axis moving means mounted to the frame, a Y-axis moving means mounted to an output of the X-axis moving means, and a Z-axis moving means mounted to an output of the Y-axis moving means, and the connecting plate is mounted to an output of the Z-axis moving means.
3. The flat horn steering mechanism of claim 2 wherein the frame is a gantry.
4. The flat horn steering mechanism of claim 1 wherein there are two of said welding mechanisms, and two of said welding mechanisms are symmetrically disposed on said moving means in the X-axis direction of said moving means.
5. The flat horn steering mechanism of claim 1 wherein the welding unit comprises a unit link mounted to the quick change tool tray body, a transducer mounted to the unit link, a horn mounted to an upper end of the horn, and a welding head mounted to a lower end of the horn.
6. The flat horn steering mechanism of claim 5 wherein said welding unit further comprises a modulator mount, said modulator mount extending outwardly from said unit connector, said modulator connected to said modulator mount.
7. The flat horn steering mechanism of claim 5 wherein said horn comprises a fixed body and a flat welding horn, said fixed body being connected at an upper end to said amplitude modulator and at a lower end to said flat welding horn.
8. The flat horn steering mechanism of claim 1 wherein said web is an "L" shaped plate, said web having mounting holes for attachment of said welding mechanism.
9. The flat horn steering mechanism of claim 1 further comprising a guide assembly disposed between the link plate and the moving means.
10. The flat horn steering mechanism of claim 9 wherein the guide assembly comprises a slide track and a slide block, the slide track is mounted to the moving device, the slide block is connected to the connecting plate, and the slide block is slidably mounted to the slide track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023125113.4U CN214324215U (en) | 2020-12-22 | 2020-12-22 | Flat welding head steering mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023125113.4U CN214324215U (en) | 2020-12-22 | 2020-12-22 | Flat welding head steering mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214324215U true CN214324215U (en) | 2021-10-01 |
Family
ID=77900773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023125113.4U Active CN214324215U (en) | 2020-12-22 | 2020-12-22 | Flat welding head steering mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214324215U (en) |
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2020
- 2020-12-22 CN CN202023125113.4U patent/CN214324215U/en active Active
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Address after: 523000 Room 101, building 4, No.2, Datang langchuangxin Road, Dalingshan Town, Dongguan City, Guangdong Province Patentee after: Tostar Intelligent Technology (Dongguan) Co.,Ltd. Address before: 523000 Room 101, building 4, No.2, Datang langchuangxin Road, Dalingshan Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN NODA INTELLIGENT EQUIPMENT Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |