CN214320744U - Semi-automatic spraying machine - Google Patents
Semi-automatic spraying machine Download PDFInfo
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- CN214320744U CN214320744U CN202023314856.6U CN202023314856U CN214320744U CN 214320744 U CN214320744 U CN 214320744U CN 202023314856 U CN202023314856 U CN 202023314856U CN 214320744 U CN214320744 U CN 214320744U
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Abstract
The utility model provides a semi-automatic coating machine, it includes equipment rack, horizontal X axle subassembly, vertical Y axle subassembly, vertical Z axle subassembly, carrier tray, feed subassembly and spraying assembly. And the transverse X-axis assembly and the longitudinal Y-axis assembly are fixed on the equipment rack and are vertically arranged in a horizontal projection plane. The vertical Z shaft assembly is connected with the horizontal X shaft assembly, and the vertical Z shaft assembly is perpendicular to the horizontal projection plane. The carrier tray is arranged on the longitudinal Y-axis component in a sliding mode and used for bearing products. The feeding assembly comprises an immersion material box which is positioned on the equipment rack and used for providing the coating. The spraying assembly is arranged on the vertical Z shaft assembly in a sliding mode, is located above the Y shaft assembly and is used for spraying products on the carrier tray. This equipment is through replacing manual operation, saves the cost of labor, and production efficiency is high, can replace artifical specific or numerous and complicated point gum operation in batches, realizes mechanized production.
Description
Technical Field
The utility model relates to a spraying equipment field, in particular to semi-automatic spraying machine.
Background
With the continuous improvement of coating and dispensing manufacturing processes, the applicable industries are also continuously expanded. The introduction of the automatic spraying dispenser equipment changes the previous production mode to a great extent, not only improves the production efficiency of enterprises, but also ensures the product quality.
At present, the traditional desktop type semi-automatic spraying dispensing machine dispenses through manual operation, is high in labor cost, cannot accurately control the dispensing according to production requirements, and cannot meet various different requirements of a factory on spraying dispensing.
It is desirable to provide a semi-automatic coating machine that solves the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a semi-automatic spraying machine, it adjusts spraying assembly through setting up horizontal X axle subassembly, vertical Y axle subassembly and vertical Z axle subassembly and carries out the spraying operation to the product to solve semi-automatic spraying machine among the prior art and need artifical manually operation spraying point to be glued, can not accurate accuse glue, can't satisfy the problem that the multiple difference requirement of mill to spraying point was glued.
In order to solve the technical problem, the utility model adopts the technical scheme that:
semi-automatic flush coater, its characterized in that includes: the device comprises an equipment rack, a transverse X shaft assembly, a longitudinal Y shaft assembly, a vertical Z shaft assembly, a carrier tray, a feeding assembly and a spraying assembly;
the transverse X-axis assembly and the longitudinal Y-axis assembly are fixed on the equipment rack, and the transverse X-axis assembly is vertically arranged for the horizontal projection of the longitudinal Y-axis assembly on the plane of the equipment rack;
the vertical Z shaft assembly is connected with the transverse X shaft assembly; the vertical Z-axis assembly is arranged perpendicular to the horizontal projection plane;
the carrier tray is arranged on the longitudinal Y-axis assembly in a sliding mode and used for bearing products;
the feeding assembly comprises a soaking material box, and the soaking material box is positioned on the equipment rack and used for providing coating;
the spraying assembly is arranged on the vertical Z shaft assembly in a sliding mode, is located above the Y shaft assembly and is used for spraying the products on the carrier tray.
Preferably, the spraying subassembly includes regulating plate and spraying dispensing valve, the regulating plate with vertical Z axle subassembly is connected, the spraying dispensing valve is located regulating plate one side.
Further, the spray assembly further comprises: and the transverse guide rail is positioned on the adjusting plate, and the spraying dispensing valve is arranged on the transverse guide rail in a sliding manner.
Preferably, the spraying assembly comprises a dispensing valve up-and-down cylinder and an up-and-down moving guide rail, the up-and-down moving guide rail is located on the adjusting plate, and the dispensing valve up-and-down cylinder is connected with the up-and-down moving guide rail in a sliding mode.
Preferably, the spraying dispensing valves are provided with a plurality of groups, and the groups of spraying dispensing valves are arranged in parallel to the transverse X-axis assembly.
Preferably, a graduated scale is arranged on the adjusting plate and used for measuring the distance between the adjacent spraying dispensing valves.
Preferably, the supply assembly further comprises a liquid spitting material box, and the liquid spitting material box and the soaking material box are arranged side by side.
Further, the feed assembly includes: soak spitting liquid cylinder and magazine motion guide rail, magazine motion guide rail is located on the equipment frame, magazine motion guide rail perpendicular to horizontal X axle subassembly, soak the magazine with spitting liquid magazine slides and sets up on the magazine motion guide rail, soak the spitting liquid cylinder and set up magazine motion guide rail one end, soak the drive of spitting liquid cylinder soak the magazine and spitting liquid magazine is followed the magazine motion guide rail slides.
Preferably, horizontal X axle subassembly includes the pillar, horizontal X axle subassembly includes the support and sets up the X axle guide rail on the support, the support with equipment frame connects, X axle guide rail with vertical Z axle subassembly sliding connection.
Preferably, the transverse X shaft assembly, the longitudinal Y shaft assembly, the vertical Z shaft assembly and the soaking and liquid-spitting cylinder mechanism comprise motors which are driven by the motors.
The utility model discloses compare in prior art, its beneficial effect is: the utility model discloses a semi-automatic flush coater replaces manual operation, saves the cost of labor, can satisfy the multiple different requirements that the mill was glued to the spraying point, can carry out accurate accuse according to the production demand and glue.
Furthermore, the utility model discloses a semi-automatic flush coater glues volume size thickness, rubber coating speed, point and glues time, all can the parameter setting, goes out to glue the volume stable, and no leakage is glued, operates steadily, and production efficiency is high, and the manual work of fungible is particularly perhaps in batches numerous and complicated point gluey operation, realizes mechanized production.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding drawings of some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of a preferred embodiment of the semi-automatic coating machine of the present invention.
Fig. 2 is a schematic view of a spraying mechanism of a preferred embodiment of the semi-automatic sprayer according to the present invention.
Fig. 3 is a top view of a preferred embodiment of the semi-automatic applicator of the present invention.
Fig. 4 is a rear view of a preferred embodiment of the semi-automatic applicator of the present invention.
Reference numerals: the device comprises an equipment rack 1, a transverse X-axis assembly 2, a support column 21, a longitudinal Y-axis assembly 3, a vertical Z-axis assembly 4, a carrier tray 5, a feeding assembly 6, a soaking material box 61, a liquid discharging material box 62, a soaking liquid discharging air cylinder 63, a material box moving guide rail 64, a spraying assembly 7, an adjusting plate 71, a graduated scale 711, a spraying dispensing valve 72, a transverse guide rail 73, a dispensing valve up-down air cylinder 74 and an up-down moving guide rail 75.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the skilled in the art without creative work belong to the protection scope of the present invention.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The terms "first," "second," and the like in the terms of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, nor should they be construed as limiting in any way.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, fig. 1 is a schematic structural diagram of a preferred embodiment of a semi-automatic coating machine according to the present invention. Fig. 2 is a schematic view of a spraying mechanism of a preferred embodiment of the semi-automatic sprayer according to the present invention. Fig. 3 is a top view of a preferred embodiment of the semi-automatic applicator of the present invention. Fig. 4 is a rear view of a preferred embodiment of the semi-automatic applicator of the present invention.
The present invention provides a preferred embodiment of a semi-automatic coating machine capable of solving the above technical problems.
The utility model provides a semi-automatic flush coater's preferred embodiment does: the semi-automatic coating machine comprises an equipment rack 1, a transverse X shaft assembly 2, a longitudinal Y shaft assembly 3, a vertical Z shaft assembly 4, a carrier tray 5, a feeding assembly 6 and a coating assembly 7. The transverse X-axis assembly 2 and the longitudinal Y-axis assembly 3 are fixed on the equipment rack 1, and the transverse X-axis assembly 2 is vertically arranged on the horizontal projection of the longitudinal Y-axis assembly 3 on the plane of the equipment rack 1. The vertical Z shaft assembly 4 is connected with the transverse X shaft assembly 2, and the vertical Z shaft assembly 4 is perpendicular to the horizontal projection plane. The carrier tray 5 is slidably disposed on the longitudinal Y-axis assembly 3 for carrying the product. The supply assembly 6 comprises a soak cartridge 61, the soak cartridge 61 being located on the apparatus housing 1 for supplying the coating material. The spraying assembly 7 is arranged on the vertical Z shaft assembly 4 in a sliding mode, is located above the longitudinal Y shaft assembly 3 and is used for spraying products on the carrier tray 5.
Wherein, horizontal X axle subassembly 2 includes support 21 and the X axle guide rail 22 of setting on the support, and support 21 is connected with equipment rack 1, X axle guide rail 22 and vertical Z axle subassembly 4 sliding connection. The transverse X-axis assembly 2 can thereby be supported out of the plane of the equipment rack 1, leaving more room for the spray assembly 7 to operate.
When the utility model discloses carry out the spraying during operation, Y axle subassembly will drive carrier tray 5 and take the product to spraying assembly 7 below, and spraying assembly 7 absorbs coating and carries out the spraying to the product then in feed assembly 6. By providing X, Y, Z three axial assemblies, the semi-automatic sprayer can meet diversified and complex production requirements.
Referring to fig. 2, the spray assembly 7 of the applicator will be described in detail as follows:
in this embodiment, the spray assembly 7 includes an adjustment plate 71 and a spray dispensing valve 72. The adjustment plate 71 is connected to the vertical Z-axis assembly 4. The spraying dispensing valve 72 is located on one side of the adjusting plate 71. The adjusting plate 71 can adjust the position of the spray assembly 7 more conveniently, and the spray dispensing valve 72 can control the flow rate of the sprayed coating better.
In addition, the spray assembly 7 may be provided with a cross-rail 73. The transverse guide rail 73 is positioned on the adjusting plate 71, and the spraying dispensing valve 72 is arranged on the transverse guide rail 73 in a sliding mode. The transverse guide rails 73 in the preferred embodiment are parallel to the long sides of the X-axis assembly 2, and the dispensing valve 72 can slide freely on the transverse guide rails 73, so that the automatic function of the coating machine can be realized preliminarily.
On the basis of the above scheme, the spray assembly 7 can be provided with a dispensing valve up-down cylinder 74 and an up-down moving guide rail 75. The up-and-down moving guide rail 75 is positioned on the adjusting plate 71, and the dispensing valve up-and-down cylinder 74 is slidably connected with the up-and-down moving guide rail 75. The glue dispensing valve up-down air cylinder 74 can freely slide on the up-down moving guide rail 75, and the automatic function of the spraying machine is further realized.
Meanwhile, the spray dispensing valves 72 are provided in groups, and the groups of spray dispensing valves 72 are arranged parallel to the transverse X-axis assembly 2. The multiunit spraying dispensing valve 72 that sets up can be more comprehensive, accomplishes spraying point more swiftly and glues the operation, has satisfied the diversified production demand to the mill promptly, has accelerated the spraying speed again, has strengthened this flush coater's practicality.
A graduated scale 711 may then be provided on the adjustment plate 71, the graduated scale 711 being used to measure the spacing between adjacent dispensing valves 72. The position of the spraying dispensing valve 72 can be controlled more conveniently, the accuracy of the spraying machine is further improved, and dispensing of complex products can be achieved.
In this embodiment, the supply assembly 6 may further include a liquid discharging box 62, and the liquid discharging box 62 is arranged in parallel with the soaking box 61. Therefore, the spraying machine is more convenient to take and spit materials, meanwhile, the liquid spitting material box 62 can collect excess materials which are not fully utilized in the spraying machine, a series of operations such as recovery, treatment and recycling are carried out, and certain help is provided for reducing the cost of the coating.
Preferably, the feeding assembly 6 in this embodiment is provided with an immersion liquid-spitting cylinder 63 and a cartridge moving guide rail 64, the cartridge moving guide rail 64 is located on the apparatus frame 1, the cartridge moving guide rail 64 is perpendicular to the transverse X-axis assembly 2, the immersion cartridge 61 and the liquid-spitting cartridge 62 are slidably disposed on the cartridge moving guide rail 64, the immersion liquid-spitting cylinder 63 is disposed at one end of the cartridge moving guide rail 64, and the immersion liquid-spitting cylinder 64 drives the immersion cartridge 61 and the liquid-spitting cartridge 62 to slide along the cartridge moving guide rail 64. Wherein the liquid spitting material box and the soaking material box 3 are fixed on the soaking liquid spitting cylinder mechanism and are fixed and adjusted by screws. The automation of the feeding assembly 6 can be realized, the feeding assembly 6 can move through the Y axis, the material taking and spitting operation of the coating machine is met, and the coating machine is more flexible.
And finally, motors are arranged on the transverse X shaft assembly 2, the longitudinal Y shaft assembly 3, the vertical Z shaft assembly 4 and the soaking and liquid-spitting cylinder 63 of the coating machine and are driven by the motors. Therefore, the spraying machine can comprehensively realize automation, and the demand on labor force in the spraying and dispensing process is greatly reduced.
The utility model discloses a theory of operation does:
before the spraying and dispensing equipment works, the interior of the soaking material box 61 is filled with the three-proofing paint material in advance, and the interior of the liquid discharging material box 62 needs to be emptied of waste liquid. Wherein, vertical Y axle subassembly 3 is fixed in the frame, and carrier tray 5 is fixed in vertical Y axle subassembly 3, follows Y axle and goes out the material together. Wherein the PCB products are placed on the carrier tray 5. Vertical Y axle subassembly 3 is carried on in the frame, vertical Y axle subassembly 3 is by motor drive, carrier tray 5 is fixed on vertical Y axle subassembly 3, horizontal X axle subassembly 2 is fixed in the frame, vertical Z axle subassembly 4 is fixed on horizontal X axle subassembly 2, air cylinder 74 is fixed on vertical Z axle subassembly 4 about the dispensing valve, spraying dispensing valve 72 is fixed on air cylinder 74 about the dispensing valve, the removal that horizontal direction was carried out to horizontal X axle subassembly 2 can be followed to spraying dispensing valve 72 like this, vertical Z axle subassembly 4 can be followed simultaneously and vertical motion is carried out.
The longitudinal Y-axis assembly 3, the transverse X-axis assembly 2 and the vertical Z-axis assembly 4 are optimally selected to be driven by a servo motor and a ball screw, and the device runs stably and has high precision. The precision of point is glued can accurate control, satisfies the strict demand of mill.
The liquid discharging box 62 and the soaking box 61 are fixed on the soaking liquid discharging cylinder 63 through screws, and the spraying dispensing valve 72 is prevented from sliding back and forth when soaking liquid discharging. After the spraying dispensing valve 72 waits for the time exceeding the set time and moves to the position right above the soaking material box 61, the vertical Z shaft assembly 4 descends, the spraying dispensing valve 72 performs soaking operation, after the spraying dispensing valve 72 finishes soaking and spitting liquid, the spraying dispensing valve moves to the working position along with the horizontal X shaft assembly 2 and the vertical Z shaft assembly 4, the soaking and spitting liquid cylinder 63 resets, and the spraying dispensing valve 72 and the soaking material box 61 are located at the same position in the longitudinal direction. So that the dip coating dispensing valve 72 can be dipped for the next cycle of dipping.
During the spraying operation, after an operator places a product on the carrier tray 5, the operator presses a start button on the equipment, the carrier tray 5 moves to the working position of the longitudinal Y axis along with the longitudinal Y axis assembly 3, and the spraying dispensing valve 72 sprays the product according to the motion track set by the program.
In the spraying operation process, the carrier tray 5 moves longitudinally along with the Y-axis assembly 2, and the spraying dispensing valve 72 can move in the direction of the transverse X-axis assembly 2, so that the spraying dispensing valve 72 can comprehensively spray products on the carrier tray 5; vertical Z axle subassembly 4 control spraying dispensing valve 72's up-and-down motion promotes the accuracy of local spraying.
After the spraying is finished, the transverse X-axis assembly 2 and the vertical Z-axis assembly 4 return to the working positions of the transverse X-axis and the vertical Z-axis, the longitudinal Y-axis assembly 3 moves to the material placing position, and an operator takes out the sprayed product.
When the equipment does not operate for a long time and carries out spraying work, can be according to the latency of settlement, if exceed the latency of settlement, horizontal X axle subassembly 2 and vertical Z axle subassembly 4 can automatic movement to the settlement of procedure and soak the position, let spraying dispensing valve 72 remove and soak magazine 61 and soak the operation, prevent to lead to spraying glue valve jam scheduling problem because do not carry out the spraying for a long time.
When horizontal X axle subassembly 2 and vertical Z axle subassembly 4 are in setting for soaking the position, when operating personnel put the product and pressed the start button, the vertical Z axle subassembly 4 of equipment returns zero earlier, soak after spouting the liquid cylinder 63 leaves soaking magazine 61, soak and tell the action of liquid cylinder 63, move behind spraying dispensing valve 72 below with spouting liquid magazine 62, spraying dispensing valve 72 is told the liquid work, after discharging the waste liquid, horizontal X axle subassembly 2 and vertical Z axle subassembly 4 get back to the work position of horizontal X axle and vertical Z axle. After the vehicle tray 5 arrives, the vehicle tray moves to the working position of the longitudinal Y axis along with the longitudinal Y axis assembly 3, then spraying and dispensing actions are carried out according to the set track, and after the spraying and dispensing actions are finished, the vehicle tray returns to the feeding position to wait for the operator to take out.
The motion control part of the spraying and dispensing equipment can be controlled by an industrial personal computer, a PC, a motion controller and the like, and the programmed data is stored in a memory.
Thus, the diversified production of the semi-automatic spraying machine and the dispensing and coating process of the complex products are completed.
This automatic point is glued coating equipment and is replaced manual operation, saves the cost of labor, can satisfy the mill and glue the multiple different requirements of spraying point, can carry out accurate accuse according to the production demand and glue. The glue amount, the thickness, the gluing speed and the glue dispensing time can be set by parameters, the glue yield is stable, no glue is leaked, the operation is stable, the production efficiency is high, and the glue dispenser can replace manual specific or batch complicated glue dispensing operation to realize mechanized production.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so that the scope of the present invention shall be determined by the scope of the appended claims.
Claims (10)
1. Semi-automatic flush coater, its characterized in that includes: the device comprises an equipment rack, a transverse X shaft assembly, a longitudinal Y shaft assembly, a vertical Z shaft assembly, a carrier tray, a feeding assembly and a spraying assembly;
the transverse X-axis assembly and the longitudinal Y-axis assembly are fixed on the equipment rack, and the transverse X-axis assembly is vertically arranged for the horizontal projection of the longitudinal Y-axis assembly on the plane of the equipment rack;
the vertical Z shaft assembly is connected with the transverse X shaft assembly; the vertical Z-axis assembly is arranged perpendicular to the horizontal projection plane;
the carrier tray is arranged on the longitudinal Y-axis assembly in a sliding mode and used for bearing products;
the feeding assembly comprises a soaking material box, and the soaking material box is positioned on the equipment rack and used for providing coating;
the spraying assembly is arranged on the vertical Z shaft assembly in a sliding mode, is positioned on the Y shaft assembly in an upper direction and is used for spraying the products on the carrier tray.
2. The semi-automatic sprayer of claim 1, wherein the spray assembly comprises: regulating plate and spraying dispensing valve, the regulating plate with vertical Z axle subassembly is connected, the spraying dispensing valve is located regulating plate one side.
3. The semi-automatic sprayer of claim 2, wherein the spray assembly further comprises: and the transverse guide rail is positioned on the adjusting plate, and the spraying dispensing valve is arranged on the transverse guide rail in a sliding manner.
4. The semi-automatic sprayer of claim 2, wherein the spray assembly comprises: the upper and lower cylinders of the dispensing valve and the up-and-down motion guide rail are located on the adjusting plate and are in sliding connection with the up-and-down motion guide rail.
5. The semi-automatic sprayer according to claim 4, wherein said spray dispensing valves are provided in groups, said groups of said spray dispensing valves being arranged parallel to said transverse X-axis assembly.
6. The semi-automatic sprayer according to claim 5, wherein the adjustment plate is provided with a graduated scale for measuring the spacing between adjacent dispensing valves.
7. The semi-automatic sprayer according to claim 1, wherein the feed assembly further comprises a spit cartridge positioned alongside the soak cartridge.
8. The semi-automatic applicator of claim 7 wherein said feed assembly comprises: soak spitting liquid cylinder and magazine motion guide rail, magazine motion guide rail is located on the equipment frame, magazine motion guide rail perpendicular to horizontal X axle subassembly, soak the magazine with spitting liquid magazine slides and sets up on the magazine motion guide rail, soak the spitting liquid cylinder and set up magazine motion guide rail one end, soak the drive of spitting liquid cylinder soak the magazine and spitting liquid magazine is followed the magazine motion guide rail slides.
9. The semiautomatic coating machine according to claim 1, wherein the transverse X-axis assembly comprises a support and an X-axis guide rail arranged on the support, the support is connected with the equipment frame, and the X-axis guide rail is connected with the vertical Z-axis assembly in a sliding manner.
10. The semiautomatic coating machine according to claim 8, wherein the transverse X-axis assembly, the longitudinal Y-axis assembly, the vertical Z-axis assembly and the soaking and spitting cylinder all comprise motors which are driven by the motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023314856.6U CN214320744U (en) | 2020-12-31 | 2020-12-31 | Semi-automatic spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023314856.6U CN214320744U (en) | 2020-12-31 | 2020-12-31 | Semi-automatic spraying machine |
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| Publication Number | Publication Date |
|---|---|
| CN214320744U true CN214320744U (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023314856.6U Active CN214320744U (en) | 2020-12-31 | 2020-12-31 | Semi-automatic spraying machine |
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| Country | Link |
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| CN (1) | CN214320744U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114643151A (en) * | 2022-04-20 | 2022-06-21 | 珠海格力电器股份有限公司 | Anti-blocking method and device for dispenser, medium and equipment |
-
2020
- 2020-12-31 CN CN202023314856.6U patent/CN214320744U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114643151A (en) * | 2022-04-20 | 2022-06-21 | 珠海格力电器股份有限公司 | Anti-blocking method and device for dispenser, medium and equipment |
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