CN214320374U - Device for automatically cleaning rotten green bricks - Google Patents
Device for automatically cleaning rotten green bricks Download PDFInfo
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- CN214320374U CN214320374U CN202022723030.9U CN202022723030U CN214320374U CN 214320374 U CN214320374 U CN 214320374U CN 202022723030 U CN202022723030 U CN 202022723030U CN 214320374 U CN214320374 U CN 214320374U
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- green bricks
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Abstract
The utility model discloses a device for automatically cleaning rotten green bricks, which comprises a transmission line, an identification mechanism and a crushing mechanism; the transmission line is integrated on the production line and used for conveying green bricks; the recognition mechanism is arranged at the front part of the transmission line and is used for detecting the green bricks conveyed by the transmission line; the crushing mechanism is arranged at the rear position of the transmission line, which is compared with the recognition mechanism, receives the signal of the green brick detected by the recognition mechanism, and crushes the rotten green brick according to the signal to clean the transmission line. The utility model discloses can realize the breakage and the clearance of rotten adobe automatically, clear up out rotten adobe from the production line, whole clearance process is automatic, need not the workman and participates in, reduces the workman and uses, improves production safety, the steady operation of guarantee production line.
Description
Technical Field
The utility model relates to the technical field of, especially, relate to an automatic clear up device of rotten adobe.
Background
In the ceramic tile production process, because of reasons such as adobe intensity is not enough, mechanical failure produce rotten adobe on the production line, lead to the production line card brick, stifled brick in the operation process, perhaps be not conform to the production and use demand, consequently need a large amount of manual works to clear up, in the clearance process, need the manual work to move the heavy adobe on the production line, the incident easily appears, is unfavorable for production safety, also does not benefit to the steady operation of production line.
SUMMERY OF THE UTILITY MODEL
Not enough more than, the utility model provides an automatic clear up device of rotten adobe can help clearing up the rotten adobe.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic device of rotten adobe of clearance includes: the conveying line is integrated on the production line and is used for conveying the green bricks; the recognition mechanism is arranged at the front position of the transmission line and is used for detecting the green bricks conveyed by the transmission line; and the crushing mechanism is arranged at the rear position of the transmission line, which is compared with the recognition mechanism, receives the signal of the green brick detected by the recognition mechanism, and crushes the rotten green brick according to the signal so as to clean the transmission line.
Preferably, the transmission line comprises a transmission frame, a driving motor arranged on the transmission frame, and a speed multiplying chain arranged on two sides of the transmission frame and driven by the driving motor to drive, or a plurality of rollers transversely arranged on the transmission frame and driven by the driving motor to rotate.
Preferably, the recognition mechanism comprises a mounting frame and an infrared sensor or an ultrasonic sensor arranged on the mounting frame, and the infrared sensor or the ultrasonic sensor is positioned above the transmission line and used for detecting the green bricks conveyed by the transmission line.
Preferably, the recognition mechanism further comprises a photoelectric sensor, and the photoelectric sensor is mounted on the mounting frame and used for detecting whether the green bricks conveyed by the conveying line are stacked or not and transmitting a detection signal to the crushing mechanism.
Preferably, broken mechanism is including support frame, controlling means, install the backup pad at the top of support frame, install first cylinder in the backup pad, the vertical setting of piston rod of first cylinder is located directly over the transmission line, the fixed mounting panel that is provided with horizontal installation of free end of the piston rod of first cylinder, the bottom of mounting panel is provided with many crop that are used for broken adobe, controlling means with identification mechanism is connected and according to identification mechanism's first cylinder of signal control.
Preferably, the top of backup pad is provided with the slide rail that the level set up, be equipped with on the slide rail and be in the gliding slide of slide rail, first cylinder is installed on the slide, the backup pad is in the position department that the slip orbit of slide corresponds has seted up the through-hole, the piston rod of first cylinder passes through the through-hole passes through the backup pad downwards, still be provided with the second cylinder in the backup pad, the flexible direction of the piston rod of second cylinder with the extending direction of slide rail is unanimous, the second cylinder is connected with controlling means.
Preferably, the sliding plate and the supporting plate bracket are provided with rollers.
Preferably, the crushing mechanism further comprises a collecting hopper used for collecting the crushed green bricks, and the collecting hopper is positioned below the mounting plate.
Preferably, the bottom of the collecting bucket is provided with a socket for inserting a fork of a forklift.
Preferably, the crushing mechanism further comprises a counter for counting the number of times the brick is crushed.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a set up transmission line, recognition mechanism and broken mechanism, can realize the breakage and the clearance of rotten adobe automatically, clear up the rotten adobe from the production line, whole clearance process is automatic, need not the workman and participates in, reduces the workman and uses, improves production safety, the steady operation of guarantee production line.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below.
Fig. 1 is a schematic structural view of the present invention at a viewing angle;
fig. 2 is a schematic structural diagram of the present invention at another viewing angle.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 and 2, a preferred embodiment of the present invention provides an apparatus for automatically cleaning rotten green bricks, which mainly comprises a transmission line 1, an identification mechanism 2 and a crushing mechanism 3.
With continued reference to fig. 1 and 2, the transmission line 1 is integrated on the production line, that is, the transmission line 1 can be integrated on the production line at some positions corresponding to the production line for cleaning the rotten green bricks, and as a section of the production line, the transmission line 1 is used for conveying the green bricks, the green bricks conveyed through the production line enter the transmission line 1, if the green bricks are not rotten green bricks, the green bricks are conveyed to the following production line through the transmission line 1, and if the green bricks are rotten green bricks, the green bricks are detected and identified by the identification mechanism 2 and are crushed by the crushing mechanism 3 to clean the rotten green bricks on the production line.
In the preferred embodiment, the transmission line 1 includes a transmission frame 11, a driving motor 12 installed on the transmission frame 11, and a plurality of rollers 13 transversely installed on the transmission frame 11 and driven by the driving motor 12 to rotate, the rollers 13 are distributed at intervals, two ends are rotatably installed on two sides of the transmission frame 11, gears and the like can be arranged, a chain is wound on the gears, the gears can be arranged on the driving motor 12 and are engaged on the chain, the driving motor 12 drives the gears to rotate to drive the chain to transmit, and the rotation of each roller 13 can be realized, so as to realize the conveying of the brick blanks. Through the transport mode of roller formula, can realize the transport of adobe on the one hand, on the other hand can realize the firm support to the adobe, and certain clearance has between each roller 13 of interval distribution, the bearing when being convenient for 3 broken bricks of broken mechanism can let broken brick base after the breakage fall below transmission line 1, in order to realize that rotten adobe also from the clearance on the production line from transmission line 1, and the transport mode of roller formula, can realize falling its below position with the broken brick through the rotation of roller behind the broken brick, so that the broken brick clears away on the transmission line.
In other preferred embodiments, the transmission line 1 may also include a transmission frame 11, a driving motor 12 mounted on the transmission frame 11, and a double-speed chain mounted on two sides of the transmission frame 11 and driven by the driving motor 12, the driving motor 12 is connected to the double-speed chain through a gear and can drive the double-speed chain to transmit the brick blank, so as to transport the brick blank, the double-speed chain can also support and bear the weight, and has a hole so that the broken brick blank falls below the transmission line 1 after being broken by the breaking mechanism 3.
With continued reference to fig. 1 and 2, in the preferred embodiment, the recognition mechanism 2 is installed at the front position of the transmission line 1 for detecting the adobes transmitted through the transmission line 1, i.e. the recognition mechanism 2 is installed at the front position of the transmission line 1 in the transmission direction (the end near the incoming adobes is the front), so that the adobes first pass through the recognition mechanism 2 and then pass through the crushing mechanism 3 after entering.
The recognition mechanism 2 comprises a mounting frame 22 and an infrared sensor 21 mounted on the mounting frame 22, wherein the infrared sensor 21 is positioned above the transmission line 1 and is used for detecting the green bricks conveyed by the transmission line 1. The infrared sensor 21 has a plurality of detection units, which are distributed side by side to realize complete and large-scale detection and improve the precision of green brick detection. The infrared sensor 21 can detect the appearance of the green bricks transmitted by the transmission line 1, obtain information related to the appearance, and form corresponding signals according to the information, if the green bricks are rotten, the signals are transmitted to the crushing mechanism 3, so that the crushing mechanism 3 can perform corresponding actions according to the signals.
In other preferred embodiments, the infrared sensor 21 can be replaced by an ultrasonic sensor, the ultrasonic sensor can transmit and receive ultrasonic waves, and the reflected wave forms can form corresponding signals, so that the signals of intact green bricks are different from those of rotten green bricks, and the quality of the green bricks can be fed back.
In the preferred embodiment, the recognition mechanism 2 further comprises a photoelectric sensor 23, and the photoelectric sensor 23 is mounted on the mounting frame 22 for detecting whether the green bricks conveyed by the transmission line 1 have the stacked bricks or not and transmitting the detection signal to the crushing mechanism 3. The photoelectric sensor 23 is installed in the height range between the height of the green brick and the height of the green brick from the previous green brick, so that whether the stacked bricks exist can be detected.
The crushing mechanism 3 is arranged at the rear position of the transmission line 1 compared with the recognition mechanism 2, receives the signal of the green brick detected by the recognition mechanism 2, and crushes the rotten green brick according to the signal to clean the transmission line 1. The crushing mechanism 3 judges whether the passed green bricks have defects such as cracking, defect and the like or have problems such as brick stacking and the like according to information transmitted by the infrared sensor 21 and the photoelectric sensor 23, namely, whether the green bricks are rotten green bricks or brick stacking is judged, when the crushing mechanism 3 judges that the green bricks are not the rotten green bricks or brick stacking, the green bricks can pass through smoothly, and when the green bricks are judged to be the rotten green bricks or brick stacking, the crushing mechanism 3 operates to crush the rotten green bricks or brick stacking and enable the rotten green bricks or brick stacking to fall to the lower position. On this basis, the crushing mechanism 3 can be equipped with a control device that receives and processes data and can make corresponding control instructions according to the information data to implement corresponding actions.
In a preferred embodiment, the crushing mechanism 3 comprises a support frame 31, a control device (not shown in the figure), a support plate 32 installed at the top of the support frame 31, and a first cylinder 33 installed on the support plate 32, wherein a piston rod of the first cylinder 33 is vertically arranged and located right above the conveying line 1, a free end of the piston rod of the first cylinder 33 is fixedly provided with a transversely installed installation plate 34, the bottom of the installation plate 34 is provided with a plurality of cut ends 35 used for crushing green bricks, and the cut ends 35 are not opposite to the roller 13, that is, when the cut ends 35 are downward, the cut ends are not pressed on the roller 13. Its piston rod can up-and-down motion when first cylinder 33 operates, can drive mounting panel 34 and the crop 35 on it downwards when the piston rod is downward, when crop 35 is downward and contact the adobe, can crush the adobe, also realize the breakage of adobe, broken adobe drops to the below to can clear up away from transmission line 1, after broken adobe, first cylinder 33 operates and drives the piston rod and rise, make crop 35 high-pass adobe. The control device may be mounted on the support frame 31 or near the transmission line 1, and the control device may preferably be a PLC controller, which is connected to the recognition means 2 and controls the first cylinder 33 according to the signal of the recognition means 2.
In a preferred embodiment, a slide rail 36 is horizontally arranged at the top of the support plate 32, the direction of the slide rail 36 in the preferred embodiment is consistent with the transmission direction of the transmission line 1, a slide plate 37 capable of sliding on the slide rail 36 is arranged on the slide rail 36, the first cylinder 33 is mounted on the slide plate 37, a through hole 38 is formed in the support plate 32 at a position corresponding to the sliding track of the slide plate 37, a piston rod of the first cylinder 33 passes through the support plate 32 downwards through the through hole 38, a second cylinder 39 is further arranged on the support plate 32, the telescopic direction of the piston rod of the second cylinder 39 is consistent with the extending direction of the slide rail 36, and the second cylinder 39 is connected with a control device. The second cylinder 39 operates to enable the piston rod on the second cylinder to move transversely and drive the sliding plate 37 to move along the sliding rail 36, the first cylinder 32 mounted on the sliding plate 37 moves along with the sliding plate, and when the first cylinder 32 drives the cutting head 35 to crush the adobes, the second cylinder 39 has a transverse effect simultaneously under the effect of the second cylinder 39, so that the crushed bricks can be stirred, and the crushed bricks can fall off from the conveying line 1, and can be completely cleaned.
The sliding plate 37 and the supporting plate 32 are supported by rollers 310, in the preferred embodiment, a plurality of rollers 310 are installed on the supporting plate 32, and the wheels are tangent to the sliding plate 37, so that the sliding plate 37 can be supported by the rollers 310, and the sliding plate 37 can slide smoothly.
The crushing mechanism 3 further comprises a collecting hopper 311 used for collecting the crushed green bricks, the collecting hopper 311 is located below the mounting plate 34, the collecting hopper 311 is located below the transmission line 1, and when the green bricks are crushed, the green bricks can directly fall into the collecting hopper 311 to collect the crushed bricks. The bottom of collecting bucket 311 is equipped with and is used for giving fork truck fork male socket 312 to fork of fork truck inserts, and the fork truck of being convenient for removes collecting bucket 311, in order to realize shifting the broken brick to the relevant position and handle. The crushing mechanism 3 further comprises a counter used for counting the times of crushing the bricks, the counter can be integrated on the control device, the counter is used for counting the times of crushing the bricks, the production condition is reflected through the number of the crushed bricks, the condition of the collecting hopper 311 can also be judged, and the crushed bricks are cleaned in time. The counter may also be a proximity sensor, and each time the cutting head 35 is pressed down, the solution sensor detects the passing of the cutting head 35, and then a signal may be generated to complete the counting.
The implementation process of the preferred embodiment is as follows: the green bricks on the production line enter the transmission line 1, firstly pass through the infrared sensor 21 and the photoelectric sensor 23 on the recognition mechanism 2, the infrared sensor detects the information such as the appearance of the green bricks and transmits the information into a signal to the control device of the crushing mechanism 3, the photoelectric sensor 23 detects whether the green bricks are stacked or not, the information forms a signal to the control device of the crushing mechanism 3, the green bricks continue to move forwards and pass through the crushing mechanism 3, when the control device of the crushing mechanism 3 judges that the green bricks are rotten green bricks or stacked bricks according to the infrared sensor 21 and the photoelectric sensor 23, the control device controls the first air cylinder 33 to operate, the piston rod of the first air cylinder 33 downwards drives the cutting head 35 downwards so as to realize the crushing of the rotten green bricks or stacked bricks, meanwhile, the second air cylinder 39 is controlled to operate to drive the sliding plate 37 to slide, and the first air cylinder 33 on the sliding plate is driven to move towards the direction of the green bricks, therefore, broken bricks can be completely cleaned and fall into the collecting hopper 311, the first air cylinder 33 and the second air cylinder 39 reset after the broken bricks are finished, the corresponding parts are driven to reset, the broken bricks are waited for next time, broken brick blanks can be crushed and cleaned in the mode and are cleaned from the production line, the whole cleaning process is automatic, workers do not need to participate, the use of the workers is reduced, the production safety is improved, and the stable operation of the production line is guaranteed; and if the control device judges that the green bricks are normal green bricks according to the infrared sensor 21 and the photoelectric sensor 23, the green bricks normally pass through and are transmitted to a subsequent production line for subsequent processing.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides an automatic clear up device of rotten adobe which characterized in that, including:
a transfer line (1) integrated in a production line for conveying green bricks;
the recognition mechanism (2) is arranged at the front position of the transmission line (1) and is used for detecting the green bricks conveyed by the transmission line (1);
the crushing mechanism (3) is arranged at the rear position of the transmission line (1) compared with the recognition mechanism (2), receives a signal of the recognition mechanism (2) for detecting the green bricks, and crushes the rotten green bricks according to the signal to clean the transmission line (1).
2. The automatic rotten adobe cleaning device according to claim 1,
the transmission line (1) comprises a transmission frame (11), a driving motor (12) arranged on the transmission frame (11), and speed-multiplying chains arranged on two sides of the transmission frame (11) and driven by the driving motor (12), or a plurality of rollers (13) transversely arranged on the transmission frame (11) and driven and rotated by the driving motor (12).
3. The automatic rotten adobe cleaning device according to claim 1,
the recognition mechanism (2) comprises a mounting frame (22) and an infrared sensor (21) or an ultrasonic sensor arranged on the mounting frame (22), wherein the infrared sensor (21) or the ultrasonic sensor is positioned above the transmission line (1) and used for detecting the green bricks conveyed by the transmission line (1).
4. The automatic rotten adobe cleaning device according to claim 3,
the recognition mechanism (2) further comprises a photoelectric sensor (23), wherein the photoelectric sensor (23) is installed on the installation frame (22) and used for detecting whether the green bricks conveyed by the transmission line (1) are stacked or not and transmitting a detection signal to the crushing mechanism (3).
5. The automatic rotten adobe cleaning device according to claim 1,
broken mechanism (3) including support frame (31), controlling means, install backup pad (32) at the top of support frame (31), install first cylinder (33) on backup pad (32), the vertical setting of piston rod of first cylinder (33) is located directly over transmission line (1), the free end fixing of the piston rod of first cylinder (33) is provided with mounting panel (34) of horizontal installation, the bottom of mounting panel (34) is provided with many crop (35) that are used for broken adobe, controlling means with identification mechanism (2) are connected and according to the first cylinder of signal control (33) of identification mechanism (2).
6. The automatic rotten adobe cleaning device according to claim 5,
the top of backup pad (32) is provided with slide rail (36) that the level set up, be equipped with on slide rail (36) can be in gliding slide (37) of slide rail (36), install first cylinder (33) on slide (37), backup pad (32) are in through-hole (38) have been seted up to the position department that the slip orbit of slide (37) corresponds, the piston rod of first cylinder (33) passes through-hole (38) are passed through backup pad (32) downwards, still be provided with second cylinder (39) on backup pad (32), the flexible direction of the piston rod of second cylinder (39) with the extending direction of slide rail (36) is unanimous, second cylinder (39) are connected with controlling means.
7. The automatic rotten adobe cleaning device according to claim 6,
the sliding plate (37) and the support plate (32) are provided with rollers (310).
8. The automatic rotten adobe cleaning device according to claim 5,
the crushing mechanism (3) further comprises a collecting hopper (311) used for collecting the crushed green bricks, and the collecting hopper (311) is positioned below the mounting plate (34).
9. The automatic rotten adobe cleaning device according to claim 8,
the bottom of the collecting bucket (311) is provided with a socket (312) for inserting a fork of a forklift.
10. The automatic rotten adobe cleaning device according to claim 5,
the crushing mechanism (3) also comprises a counter used for counting the times of brick crushing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022723030.9U CN214320374U (en) | 2020-11-23 | 2020-11-23 | Device for automatically cleaning rotten green bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022723030.9U CN214320374U (en) | 2020-11-23 | 2020-11-23 | Device for automatically cleaning rotten green bricks |
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| Publication Number | Publication Date |
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| CN214320374U true CN214320374U (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022723030.9U Active CN214320374U (en) | 2020-11-23 | 2020-11-23 | Device for automatically cleaning rotten green bricks |
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| CN (1) | CN214320374U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110038667A (en) * | 2018-01-16 | 2019-07-23 | 广东金牌陶瓷有限公司 | The rotten brick automatic pulverizing system of ceramic big rock beam |
-
2020
- 2020-11-23 CN CN202022723030.9U patent/CN214320374U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110038667A (en) * | 2018-01-16 | 2019-07-23 | 广东金牌陶瓷有限公司 | The rotten brick automatic pulverizing system of ceramic big rock beam |
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