CN214314947U

CN214314947U - Tumbling mill equipment for coreless motor coil

Info

Publication number: CN214314947U
Application number: CN202022822160.8U
Authority: CN
Inventors: 徐再军
Original assignee: Kaihua Xieli Electronic Accessories Co ltd
Current assignee: Kaihua Xieli Electronic Accessories Co ltd
Priority date: 2020-11-30
Filing date: 2020-11-30
Publication date: 2021-09-28
Anticipated expiration: 2030-11-30

Abstract

The utility model belongs to the technical field of the coreless coil technique and specifically relates to a tumbling mill equipment for coreless motor coil, including base, placer, polishing area, drive arrangement and controller, placer is including placing axle, mounting and removal mounting, drive arrangement includes elasticity drive assembly, drive roller bearing and first driven roller bearing, the drive roller bearing electricity is connected in the controller, elasticity drive assembly is including setting up in the regulation support frame of base tip, setting up first flexible motor on the regulation support frame, setting up in the roller axle bed of first flexible motor output and setting up on the roller axle bed and cooperate the driven roller bearing of second in polishing the area, first flexible motor electricity is connected in the controller, the roller axle bed is equipped with the cooperation and places the defeated material subassembly of axle. The utility model discloses can not only automatic conveying carry out the barrel mill, reduce the manpower, can work coreless motor coil in batches moreover, improve work efficiency, the simple operation safety.

Description

Tumbling mill equipment for coreless motor coil

Technical Field

The invention relates to the technical field of coil processing, in particular to barreling equipment for a coreless motor coil.

Background

Coils generally refer to a winding of wire in the shape of a loop, the most common coil applications being: motors, inductors, transformers, loop antennas, and the like. The coil in the circuit is referred to as an inductor. The insulated pipe is characterized in that the wires are wound one by one and are insulated from each other, and the insulated pipe can be hollow and can also comprise an iron core or a magnetic powder core, which is called an inductor for short. The inductor can be divided into a fixed inductor and a variable inductor, and the fixed inductor coil is called an inductor or a coil for short.

At present, the hollow cup motor coil brings convenience to people's living intelligent furniture, when the hollow cup motor coil is manufactured, the outer ring of the hollow cup motor coil formed by pressing needs to be barreled, so that the shape of the hollow cup motor coil is more in accordance with the requirements of the user, in the existing processing technology, barreling is probably performed manually mostly, and the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

The invention aims to solve the existing problems and provides barreling equipment for a coreless motor coil, which not only can automatically transmit and barrele, reduce manpower, but also can work the coreless motor coil in batches, improve the working efficiency and realize convenient and safe operation.

The technical scheme adopted by the invention for solving the technical problems is as follows: a tumbling mill device for a coreless motor coil comprises a base, a placing device arranged at the upper end of the base, a grinding belt matched with the placing device, a driving device matched with the grinding belt and a controller, wherein the placing device comprises a placing shaft matched with the grinding belt, fixing parts arranged at two sides of the placing shaft and a movable fixing part, the driving device comprises a tightness driving component arranged above the placing shaft, a driving rolling shaft and a first driven rolling shaft which are arranged at the upper end of the base and drive the grinding belt to roll, the driving rolling shaft is electrically connected with the controller, the tightness driving component comprises an adjusting support frame arranged at the end part of the base, a first telescopic motor arranged on the adjusting support frame, a roller shaft seat arranged at the output end of the first telescopic motor and a second driven rolling shaft arranged on the roller shaft seat and matched with the grinding belt, the first telescopic motor is electrically connected with the controller, the roller shaft seat is provided with a material conveying assembly matched with the placing shaft.

Preferably, the movable fixing part comprises a first movable track arranged on the side of the base, a first movable block arranged at the upper end of the first movable track, a second telescopic motor arranged at the end of the first movable block, a third telescopic motor arranged at the upper end of the first movable block, and a plug arranged at the output end of the third telescopic motor, wherein the plug is provided with a plug socket in a matching manner with the placement shaft, and the second telescopic motor and the third telescopic motor are electrically connected to the controller.

Preferably, the material conveying assembly comprises a second moving block arranged at the upper end of the roller shaft seat, a fourth telescopic motor matched with the second moving block, a conveying arm matched with the placing shaft and an adjusting connecting arm connected with the second moving block and the conveying arm, a second moving track matched with the second moving block is arranged at the upper end of the roller shaft seat, and the fourth telescopic motor is electrically connected to the controller.

Preferably, the conveying arm comprises a first support arm, a second support arm and a pushing block, wherein one end of the first support arm is connected with the adjusting connecting arm, the second support arm is vertically connected to the other end of the first support arm, and the pushing block is arranged at the top end of the second support arm.

Preferably, the push block is provided with a triangular groove matched with the placing groove, and the push block is made of rubber.

Preferably, the first support arm is fixedly connected with the adjusting connecting arm through a fastening nut, and the second support arm is provided with an adjusting groove matched with the fastening nut.

Preferably, the polishing belt is provided with a standard line matched with the conveying arm.

Preferably, the placing shaft comprises a first main body, a second main body arranged at the output end of the main body and a transition slope surface connected between the first main body and the second main body, and the diameter of the first main body is larger than that of the second main body.

Preferably, the matching controller is provided with a starting switch.

Preferably, the adjusting support frame is a screw rod adjusting support frame, and the first telescopic motor is matched with the screw rod adjusting support frame to be provided with a moving frame.

The utility model has the advantages that: the hollow cup motor coil rolling mill is simple and convenient to operate and use, and the conveying assembly is matched with the driving device, so that the equipment can carry out full-automatic rolling mill on the hollow cup motor coil, the manpower is replaced, the manpower is reduced, the working efficiency is improved, and the product realization quality is also improved; various adjustable structures enable a plurality of parts not to be fixed, and can be movably disassembled and assembled to be adjusted to a required position, so that the overall flexibility of the equipment is realized.

Drawings

Fig. 1 is an overall perspective view of the present invention;

FIG. 2 is a partial enlarged view of the present invention;

in the figure: 1. a base; 2. polishing the belt; 3. placing a shaft; 4. a fixing member; 6. a drive roller; 7. a first driven roller; 8. a first telescoping motor; 9. a roller shaft seat; 10. a second driven roller; 11. a first moving track; 12. a first moving block; 13. a second telescoping motor; 14. a third telescopic motor; 15. a plug; 16. a second moving block; 17. a fourth telescoping motor; 18. adjusting the connecting arm; 19. a second moving track; 20. a first support arm; 21. a second support arm; 22. a push block; 23. fastening a nut; 24. an adjustment groove; 25. standard line; 26. a first body; 27. a second body; 28. a transition slope surface; 29. starting a switch; 30. moving the frame; 31. and adjusting the support frame.

Detailed Description

The technical solution of the present invention is further specifically described below by way of specific examples in conjunction with the accompanying drawings.

As shown in fig. 1 to 2, the tumbling mill for the coreless motor coil comprises a base 1, a placing device arranged at the upper end of the base 1, a polishing belt 2 matched with the placing device, a driving device matched with the polishing belt 2 and a controller, wherein the placing device comprises a placing shaft 3 matched with the polishing belt 2, a fixing part 4 arranged at two sides of the placing shaft 3 and a movable fixing part, the driving device comprises a tightness driving component arranged above the placing shaft 3, a driving roller 6 and a first driven roller which are arranged at the upper end of the base 1 and drive the polishing belt 2 to roll, the driving roller 6 is electrically connected with the controller, the tightness driving component comprises an adjusting support frame arranged at the end part of the base 1, a first telescopic motor 8 arranged on the adjusting support frame, a roller shaft seat 9 arranged at the output end of the first telescopic motor 8 and a second driven roller 10 which is arranged on the roller shaft seat 9 and matched with the polishing belt 2, the first telescopic motor 8 is electrically connected to the controller, and the roller shaft seat 9 is provided with a material conveying assembly matched with the placing shaft 3.

In the utility model, the driving roller 6 and the first driven roller are arranged in parallel, the base 1 is used for fixing the driving roller 6 and the first driven roller, the placing shaft 3 is arranged between the driving roller 6 and the first driven roller, the second driven roller 10 is arranged at the upper end of the placing shaft 3, the polishing belt 2 is a polishing belt 2 which penetrates through an annular belt formed by the driving roller 6, the first driven roller and the second driven roller 10, the placing shaft 3 is arranged at the upper end of the polishing belt 2, one side of the polishing belt 2 is upwards made by the second driven roller 10, the polishing belt 2 wraps one side of the placing shaft 3, in order to improve the full automaticity of the device, the second driven roller 10 is matched with a second telescopic motor 13 which can lead the polishing belt 2 to be automatically close to the placing shaft 3, a hollow cup motor coil at the upper end of the placing shaft 3 is polished, the polishing belt 2 can automatically leave the placing shaft 3 for a small distance, the feeding and discharging of the coreless motor coil are carried out, the material conveying assembly carries out automatic discharging on the coreless motor coil on the placing shaft 3, and the working efficiency is improved.

The movable fixing piece comprises a first movable track 11 arranged on the side of the base 1, a first movable block 12 arranged at the upper end of the first movable block 11, a second telescopic motor 13 arranged at the end of the first movable block 12, a third telescopic motor 14 arranged at the upper end of the first movable block 12 and a plug 15 arranged at the output end of the third telescopic motor 14, wherein the plug 15 is provided with a plug socket in a matching manner with the placement shaft 3, and the second telescopic motor 13 and the third telescopic motor 14 are electrically connected to the controller.

The utility model discloses in, if only set up mounting 4 placing 3 one sides of axle, the area 2 of so polishing is in the time of polishing, it is unstable to place axle 3, probably cause the problem of shape deformation when polishing, so set up a mounting 4 that can remove placing the other end of axle 3, do not influence the material loading and the unloading of coreless motor coil like this yet, when needs material loading or unloading, the flexible motor 13 of second is in initial condition, after the material loading is good, the flexible motor 13's of controller drive second output stretches out, first movable block 12 moves forward on first removal track 11, make the socket aim at the one end of placing axle 3, the flexible motor 14's of controller drive third output stretches out, make the plug 15 connect to insert the one end of placing axle 3, the effect that can both sides fix has been reached. When blanking is needed, the controller drives the third telescopic motor 14 to retract, drives the fourth telescopic motor 17 to retract, and then the next step of polishing can be carried out after blanking.

The material conveying assembly comprises a second moving block 16 arranged at the upper end of the roller shaft seat 9, a fourth telescopic motor 17 matched with the second moving block 16, a conveying arm matched with the placing shaft 3 and an adjusting connecting arm 18 connected with the second moving block 16 and the conveying arm, a second moving track 19 matched with the second moving block 16 is arranged at the upper end of the roller shaft seat 9, and the fourth telescopic motor 17 is electrically connected to the controller.

The utility model discloses in, defeated material subassembly carries out the work of a quick unloading to the coreless motor coil that has polished, the output of the flexible motor 17 of controller drive fourth is flexible, thereby it moves on second removal track 19 to drive second movable block 16, and connect in the transport arm of second movable block 16 along with the flexible motor 17 of fourth stretch out and begin horizontal migration, make the propelling movement of hand, the arm is for placing 3 horizontal migration of axle, thereby it releases from placing 3 epaxial coreless motor coil on 3 to drive, behind the coreless motor coil who updates, transport arm again impels coreless motor coil and polishes.

The conveying arm comprises a first supporting arm 20 with one end connected with the adjusting connecting arm 18, a second supporting arm 21 vertically connected with the other end of the first supporting arm 20, and a pushing block 22 arranged at the top end of the second supporting arm 21.

The ejector pad 22 is provided with a triangular groove matched with the placing groove, and the ejector pad 22 is made of rubber.

The utility model discloses in, adjust linking arm 18 and be the type support arm of buckling at right angle, the one end and the movable block upper end fixed connection of the type support arm of buckling at right angle, the other end is downward, be connected with first support arm 20, the 20 other ends of first support arm are equipped with one and are equipped with the through-hole, it is fixed that 21 one end of second support arm runs through the through-hole, axle 3 is placed to the other end orientation, after polishing, the withdrawal of first flexible motor 8 for the triangular groove can be aimed at and place the epaxial coreless motor coil of 3, the flexible motor 17 of fourth stretches out, make coreless motor coil fall from placing 3 one end of axle.

The utility model discloses in, ejector pad 22 is the ejector pad 22 of rubber material, a high elasticity polymer material with reversible deformation, when withstanding coreless motor coil like this, can not cause the deformation on harm and the shape to coreless motor coil, has guaranteed the quality of product.

The first support arm 20 is fixedly connected with the adjusting connecting arm 18 through a fastening nut 23, and the second support arm 21 is provided with an adjusting groove 24 matched with the fastening nut 23.

The utility model discloses in, can set up to unidimensional coreless motor coil through the cooperation of adjusting fastening nut 23 and adjustment tank 24 to change the angular position and the distance position of first support arm 20, make the triangle recess place the coreless motor coil on the axle 3 with the alignment of preparing, improved the flexibility of equipment.

And a standard line 25 matched with the conveying arm is arranged on the grinding belt 2.

The utility model discloses in, the alignment of the transport arm in regulation and installation of being convenient for equipment is more convenient in the use, also is convenient for keep watch on in the time of work.

The placing shaft 3 and the fixing piece 4 are detachably connected through an internal and external thread connecting structure.

The placing shaft 3 comprises a first main body 26, a second main body 27 arranged at the output end of the main body and a transition slope surface 28 connecting the first main body 26 and the second main body 27, wherein the diameter of the first main body 26 is larger than that of the second main body 27.

The utility model discloses in, the staff need place coreless motor coil earlier and place the output of placing axle 3, will place axle 3 and set to two parts, and the diameter of second part is less, and the staff of being convenient for like this embolias coreless motor coil to place on the axle 3, then moves coreless motor coil to first main part 26 through the shifting arm on, because excessive domatic setting, coreless motor coil also can not warp, has improved work efficiency.

The mating controller is provided with a start switch 29.

The utility model discloses in, because all work all go on in proper order, all only need set up a starting switch 29, open the controller, the controller sends the drive instruction to each motor again to carry out automatic feeding, polish automatically and the full automatic operation of automatic unloading.

The adjusting support frame is a screw rod adjusting support frame 31, and the first telescopic motor 8 is matched with the screw rod adjusting support frame 31 to be provided with a moving frame 30.

The utility model discloses in, lead screw regulation support frame 31 includes the third removal track that sets up perpendicularly and connects in the lead screw that removes frame 30, removes frame 30 cooperation third removal track and is equipped with logical groove, through accommodate the lead screw for remove frame 30 and can reciprocate on the third removal track, thereby adjust first flexible motor 8's height according to unidimensional coreless motor coil, improve the laminating degree of area 2 and coreless motor coil of polishing.

Through the technical scheme, when the equipment is in an initial state, a worker sleeves the coreless motor coil between the second main body 27 of the placing shaft 3 and the push block 22, presses the starting switch 29, the controller drives the fourth telescopic motor 17 to retract, the conveying arm drives the coreless motor coil to move to the first main body 26 and align with a marking line on the polishing belt 2, then the controller drives the second telescopic motor 13 to extend, the third telescopic motor 14 is moved to the side part of the second main body 27 of the placing shaft 3, then the third telescopic motor 14 is controlled to extend, and the plug 15 is inserted into the end part of the second main body 27. For the convenience of earlier stage adjustment observation, convenient adjustment can be divided into three control steps with material loading, polishing and unloading, press starting switch 29 once more, the first flexible motor 8 of controller drive stretches out, drive the driven roller bearing 10 of second forward for polishing area 2 draws in, let polishing area 2 and the laminating of coreless motor coil back, drive roller bearing 6 begins to rotate, drive polishing area 2 motion, carry out outlying barreling to coreless motor coil, when polished good back automatic stop. Finally, the starting switch 29 is pressed down, the controller drives the first telescopic motor 8 to retract, then the third telescopic motor 14 and the second telescopic motor 13 are retracted while the conveying arm is controlled to move, so that the conveying arm can move the processed coreless motor coil to the second main body 27 of the placing shaft 3, and a worker can replace the coreless motor coil after taking the coreless motor coil down, and then next round of barreling can be carried out.

The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.

Claims

1. A barreling device for coreless motor coils, characterized in that: comprises a base (1), a placing device arranged at the upper end of the base (1), a polishing belt (2) matched with the placing device and a driving device matched with the polishing belt (2), wherein the placing device comprises a placing shaft (3) matched with the polishing belt (2), fixing parts (4) respectively arranged at two sides of the placing shaft (3) and a movable fixing part, the driving device comprises a tightness driving component arranged above the placing shaft (3), a driving rolling shaft (6) and a first driven rolling shaft (7) which are arranged at the upper end of the base (1) and drive the polishing belt (2) to roll, the tightness driving component comprises an adjusting support frame (31) arranged at the end part of the base (1), a first telescopic motor (8) arranged on the adjusting support frame (31), a roller shaft seat (9) arranged at the output end of the first telescopic motor (8) and a second driven rolling shaft (10) which is arranged on the roller shaft seat (9) and matched with the polishing belt (2), the roller shaft seat (9) is provided with a material conveying assembly matched with the placing shaft (3), and the driving roller shaft (6) and the first telescopic motor (8) are respectively and electrically connected with the controller.

2. The tumbling mill for coreless motor coils as recited in claim 1, wherein: the movable fixing piece comprises a first movable track (11) arranged on the side of the base (1), a first movable block (12) arranged at the upper end of the first movable block (11), a second telescopic motor (13) arranged at the end of the first movable block (12), a third telescopic motor (14) arranged at the upper end of the first movable block (12) and a plug (15) arranged at the output end of the third telescopic motor (14), wherein the plug (15) is provided with a plug socket in a matching mode with the placement shaft (3), and the second telescopic motor (13) and the third telescopic motor (14) are electrically connected to the controller.

3. The tumbling mill for coreless motor coils as recited in claim 1, wherein: the material conveying assembly comprises a second moving block (16) arranged at the upper end of a roller shaft seat (9), a fourth telescopic motor (17) matched with the second moving block (16), a conveying arm matched with a placing shaft (3) and an adjusting connecting arm (18) connected with the second moving block (16) and the conveying arm, a second moving track (19) matched with the second moving block (16) is arranged at the upper end of the roller shaft seat (9), and the fourth telescopic motor (17) is electrically connected with a controller.

4. A tumbling mill for coreless motor coils as claimed in claim 3, wherein: the conveying arm comprises a first support arm (20) with one end connected with the adjusting connecting arm (18), a second support arm (21) vertically connected to the other end of the first support arm (20), and a push block (22) arranged at the top end of the second support arm (21).

5. The barreling apparatus for a coreless motor coil as recited in claim 4, wherein: the push block (22) is provided with a triangular groove matched with the placing groove.

6. The barreling apparatus for a coreless motor coil as recited in claim 4, wherein: the first support arm (20) is fixedly connected with the adjusting connecting arm (18) through a fastening nut (23), and the second support arm (21) is provided with an adjusting groove (24) matched with the fastening nut (23).

7. A tumbling mill for coreless motor coils as claimed in claim 3, wherein: and a standard line (25) matched with the conveying arm is arranged on the grinding belt (2).

8. The tumbling mill for coreless motor coils as recited in claim 1, wherein: the placing shaft (3) comprises a first main body (26), a second main body (27) arranged at the output end of the main body and a transition slope surface (28) connected between the first main body (26) and the second main body (27), wherein the diameter of the first main body (26) is larger than that of the second main body (27).

9. The tumbling mill for coreless motor coils as recited in claim 1, wherein: the matching controller is provided with a starting switch (29).

10. The tumbling mill for coreless motor coils as recited in claim 1, wherein: the adjusting support frame (31) is a screw rod adjusting support frame (31), and the first telescopic motor (8) is matched with the screw rod adjusting support frame (31) and is provided with a moving frame (30).