CN214294597U - Airplane outfield composite material microwave repair equipment - Google Patents
Airplane outfield composite material microwave repair equipment Download PDFInfo
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- CN214294597U CN214294597U CN202022337879.2U CN202022337879U CN214294597U CN 214294597 U CN214294597 U CN 214294597U CN 202022337879 U CN202022337879 U CN 202022337879U CN 214294597 U CN214294597 U CN 214294597U
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Abstract
The utility model relates to a technical field is restoreed to the part, specifically is an aircraft outfield combined material microwave repair equipment, microwave repair equipment includes: the microwave transmission device comprises a power supply module, a microwave generating device, a microwave transmission assembly and a single chip microcomputer; the microwave generating device comprises: the electromagnetic tube comprises a cathode plate, an anode plate and an electromagnetic tube; the cathode plate is used for rapidly emitting a large amount of electrons on the surface after being electrified and heated; the anode plate is used for receiving the electrons emitted by the cathode plate and forming a radial direct current electric field; the electromagnetic tube is used for outputting microwaves; the microwave transmission assembly includes: mode converters, couplers, microwave radiators, temperature sensors, direct current amplifiers and AD converters. The utility model discloses a microwave repair equipment easy operation, convenient to use has just improved microwave curing efficiency and curing effect.
Description
Technical Field
The utility model relates to a technical field is restoreed to the part, specifically is an aircraft outfield combined material microwave repair equipment.
Background
At present, as the demand for weight reduction of aircraft is further increased, the amount of composite materials used in aircraft structural members is gradually increasing over that of metal materials. However, when the composite material member of the airplane is subjected to external actions such as severe impact, vibration, lightning strike, bird strike, ablation and the like, damages such as breakage, fatigue fracture, delamination and the like easily occur, and most of the damages need to be detected and repaired in the using process of the airplane.
The traditional outfield repairing method of the composite material member of the airplane adopts a hot repairing method, namely, an electric heating blanket is used for covering a repairing area, and a repairing piece of the repairing area is heated and cured in a heat conduction mode. In recent years, microwave external field rapid repair equipment is provided, namely, microwave generated by a microwave source is irradiated to a repair area through a radiation antenna, so that a composite material patch in the repair area uniformly heats and cures from inside to outside.
However, the existing microwave repair equipment cannot monitor the temperature of the curing reaction process of the repair area in real time, so that the conditions of over-high local temperature, difficulty in controlling the curing quality and the like of the repair area occur, the microwave frequency and the curing time are not controllable due to the input of traditional knob type parameters, and the repair effect is reduced as well. In view of this, we propose an aircraft outfield composite microwave repair device.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an aircraft outfield combined material microwave repair equipment to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
an aircraft outfield composite microwave repair device, the microwave repair device comprising: the microwave transmission device comprises a power supply module, a microwave generating device, a microwave transmission assembly and a single chip microcomputer;
the power supply module is used for supplying power to the microwave generating device and the single chip microcomputer;
the microwave generating device comprises: the electromagnetic tube comprises a cathode plate, an anode plate and an electromagnetic tube;
the cathode plate is connected with the negative electrode of the power supply module and is used for rapidly emitting a large amount of electrons on the surface after being electrified and heated;
the anode plate is connected with the positive electrode of the power supply module and used for receiving the electrons emitted by the cathode plate, so that a radial direct current electric field is formed between the cathode plate and the anode plate;
the electromagnetic tube is vertically arranged in a direct current electric field and used for enabling electrons generated by the cathode plate to obtain energy under the action of the direct current electric field and the magnetic field and enabling the electrons to be output in a microwave mode;
the microwave transmission assembly includes: the microwave oven comprises a mode converter, a coupler, a microwave radiator, a temperature sensor, a direct current amplifier and an AD converter;
the microwave generated by the microwave generating device is transmitted to the microwave radiator through the mode converter and the coupler;
the temperature sensor is arranged on the microwave radiator and used for collecting temperature data and transmitting the temperature data to the single chip microcomputer through the direct current amplifier and the AD converter;
the temperature control device comprises a singlechip, a display terminal and a control panel, wherein the singlechip is connected with the display terminal and the control panel, the display terminal is used for displaying temperature data processed by the singlechip, and the control panel is used for setting control parameters of the singlechip in a panel input mode.
Preferably, the temperature calibration device further comprises a temperature calibration module, wherein the temperature calibration module is connected to the single chip microcomputer and used for calibrating the transmitted temperature data.
Preferably, the power supply further comprises an overload protection module, wherein the overload protection module is connected between the power supply module and the single chip microcomputer and used for preventing the circuit from being overloaded.
Preferably, the overload alarm system further comprises a voice prompt module, wherein the voice prompt module is connected to the single chip microcomputer and used for carrying out overload alarm.
Preferably, the display terminal is a liquid crystal display screen.
The utility model has the advantages that: the utility model discloses compare with traditional microwave curing equipment, realize that curing equipment operation control, security, aspects such as portability optimize, among the microwave curing process, through single chip microcomputer control power module's output time and power, the microwave of the different frequencies of exportable different time, and to temperature data real-time supervision control and demonstration in the microwave curing process, improved microwave curing efficiency and solidification effect.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic view of the repairing process of the present invention.
In the figure: 1. a power supply module; 2. a microwave generating device; 21. a cathode plate; 22. an anode plate; 23. an electromagnetic tube; 3. a microwave transmission assembly; 31. a mode converter; 32. a coupler; 33. a microwave radiator; 34. A temperature sensor; 35. a DC amplifier; 36. an AD converter; 4. a single chip microcomputer; 41. a display terminal; 42. a control panel; 5. a temperature calibration module; 6. an overload protection module; 7. and a voice prompt module.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
As shown in fig. 1 and 2, an aircraft outfield composite microwave repair device comprises: the microwave oven comprises a power module 1, a microwave generating device 2, a microwave transmission assembly 3 and a singlechip 4;
the power supply module 1 is used for supplying power to the microwave generating device 2 and the singlechip 4;
the microwave generating device 2 includes: a cathode plate 21, an anode plate 22 and a magnetron 23; the cathode plate 21 is connected with the cathode of the power module 1 and is used for rapidly emitting a large amount of electrons on the surface after being electrified and heated; the anode plate 22 is connected with the positive electrode of the power module 1 and used for receiving electrons emitted by the cathode plate 21, so that a radial direct current electric field is formed between the cathode plate 21 and the anode plate 22; the electromagnetic tube 23 is vertically arranged in the direct current electric field and is used for enabling electrons generated by the cathode plate 21 to obtain energy under the action of the direct current electric field and the magnetic field and enabling the electrons to be output in a microwave form;
the microwave transmission assembly 3 includes: a mode converter 31, a coupler 32, a microwave radiator 33, a temperature sensor 34, a direct current amplifier 35, and an AD converter 36; the microwave generated by the microwave generating device 2 is transmitted to the microwave radiator 33 through the mode converter 31 and the coupler 32; the temperature sensor 34 is installed on the microwave radiator 33 and used for collecting temperature data and transmitting the temperature data to the singlechip 4 through the direct current amplifier 35 and the AD converter 36;
be connected with display terminal 41 and control panel 42 on the singlechip 4, display terminal 41 is used for showing the temperature data after singlechip 4 handles, control panel 42 is used for setting up singlechip 4's control parameter through panel input mode, therefore, compare with traditional microwave curing equipment, realize curing equipment operation control, security, aspect optimization such as portability, in the microwave curing process, output time and power through singlechip control power module, the microwave of different time different frequencies can be exported, and to temperature data real-time supervision control and show in the microwave curing process, microwave curing efficiency and curing effect have been improved.
Specifically, still include temperature calibration module 5, temperature calibration module 5 connects on singlechip 4 for carry out the calibration to the temperature data of transmission, be convenient for improve the reliability of the temperature data of monitoring.
It is worth to say, still include overload protection module 6, overload protection module 6 connects between power module 1 and singlechip 4 for prevent that the circuit from transshipping, improve the security and the stability of equipment.
Further, still include voice prompt module 7, voice prompt module 7 connects on singlechip 4 for overload alarm.
In addition, the display terminal 41 is a liquid crystal display screen, which is convenient for visually displaying various monitoring data and knowing the curing condition of the part in real time.
Specifically, the microwave repair equipment realizes microwave curing of the aircraft outfield composite material by the repair method, and comprises the following steps:
step A: placing the composite material to be cured by microwave on the damaged part of the airplane part;
and B: connecting the microwave applicator to the microwave repair device by using a coaxial cable;
and C: and switching on a power supply of the microwave repairing equipment to enable the microwave applicator to be positioned right above the damaged part of the airplane part, so that the composite material is cured in the microwave treatment process to complete the repairing of the damaged part.
According to the microwave repairing equipment, when the microwave repairing equipment is used, the repairing operation method is simple, operators can use the microwave repairing equipment in any scene conveniently, meanwhile, compared with the traditional microwave curing equipment, the operation control, safety, portability and the like of the curing equipment are optimized, in the microwave curing process, the output time and power of the power supply module are controlled through the single chip microcomputer, microwaves with different times and different frequencies can be output, temperature data are monitored, controlled and displayed in real time in the microwave curing process, the microwave curing efficiency and the curing effect are improved, and the microwave repairing equipment is convenient to popularize and popularize.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides an aircraft outfield combined material microwave repair equipment which characterized in that: the microwave repair apparatus includes: the microwave oven comprises a power module (1), a microwave generating device (2), a microwave transmission assembly (3) and a single chip microcomputer (4);
the power supply module (1) is used for supplying power to the microwave generating device (2) and the singlechip (4);
the microwave generation device (2) comprises: a cathode plate (21), an anode plate (22) and an electromagnetic tube (23);
the cathode plate (21) is connected with the negative electrode of the power module (1) and is used for rapidly emitting a large amount of electrons on the surface after being electrified and heated;
the anode plate (22) is connected with the positive pole of the power supply module (1) and is used for receiving the electrons emitted by the cathode plate (21) so that a radial direct current electric field is formed between the cathode plate (21) and the anode plate (22);
the electromagnetic tube (23) is vertically arranged in a direct current electric field and is used for enabling electrons generated by the cathode plate (21) to obtain energy under the action of the direct current electric field and a magnetic field and enabling the electrons to be output in a microwave form;
the microwave transmission assembly (3) comprises: a mode converter (31), a coupler (32), a microwave radiator (33), a temperature sensor (34), a direct current amplifier (35), and an AD converter (36);
the microwave generated by the microwave generating device (2) is transmitted to the microwave radiator (33) through the mode converter (31) and the coupler (32);
the temperature sensor (34) is arranged on the microwave radiator (33) and used for collecting temperature data and transmitting the temperature data to the single chip microcomputer (4) through a direct current amplifier (35) and an AD converter (36);
the temperature control device is characterized in that a display terminal (41) and a control panel (42) are connected to the single chip microcomputer (4), the display terminal (41) is used for displaying temperature data processed by the single chip microcomputer (4), and the control panel (42) is used for setting control parameters of the single chip microcomputer (4) in a panel input mode.
2. The aircraft outfield composite microwave repair device of claim 1, wherein: the temperature calibration device is characterized by further comprising a temperature calibration module (5), wherein the temperature calibration module (5) is connected to the single chip microcomputer (4) and used for calibrating transmitted temperature data.
3. The aircraft outfield composite microwave repair device of claim 1, wherein: still include overload protection module (6), overload protection module (6) are connected power module (1) with between singlechip (4) for prevent that the circuit from transshipping.
4. The aircraft outfield composite microwave repair device of claim 1, wherein: the overload alarm device is characterized by further comprising a voice prompt module (7), wherein the voice prompt module (7) is connected to the single chip microcomputer (4) and used for carrying out overload alarm.
5. The aircraft outfield composite microwave repair device of claim 1, wherein: the display terminal (41) is a liquid crystal display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022337879.2U CN214294597U (en) | 2020-10-20 | 2020-10-20 | Airplane outfield composite material microwave repair equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022337879.2U CN214294597U (en) | 2020-10-20 | 2020-10-20 | Airplane outfield composite material microwave repair equipment |
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| CN214294597U true CN214294597U (en) | 2021-09-28 |
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| CN202022337879.2U Active CN214294597U (en) | 2020-10-20 | 2020-10-20 | Airplane outfield composite material microwave repair equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112356467A (en) * | 2020-10-20 | 2021-02-12 | 上海航翼高新技术发展研究院有限公司 | Airplane outfield composite material microwave repair equipment and repair method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112356467A (en) * | 2020-10-20 | 2021-02-12 | 上海航翼高新技术发展研究院有限公司 | Airplane outfield composite material microwave repair equipment and repair method thereof |
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