CN214291322U - Weld cap device and welding system - Google Patents

Weld cap device and welding system Download PDF

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Publication number
CN214291322U
CN214291322U CN202022366662.4U CN202022366662U CN214291322U CN 214291322 U CN214291322 U CN 214291322U CN 202022366662 U CN202022366662 U CN 202022366662U CN 214291322 U CN214291322 U CN 214291322U
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welding
wireless communication
cap device
voice
module
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谭钢
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Shenzhen Megmeet Welding Technology Co ltd
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Shenzhen Megmeet Welding Technology Co ltd
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Abstract

The embodiment of the utility model provides a relate to the welding technology field, disclose a welding cap device, include: wireless communication module, voice prompt module and control module, wireless communication module are used for carrying out wireless communication and receiving the welding parameters that welding equipment gathered with welding equipment, and voice prompt module is connected with wireless communication module, is used for turning into speech signal with welding parameters and exports after, and control module is connected with wireless communication module, is used for receiving the welding parameters adjustment command of user's input and sends welding parameters adjustment command to welding equipment through wireless communication module, the embodiment of the utility model provides a when welding system is applied to the welding cap device, the user need not frequently take off and welds the cap work, can effectively improve weldment's efficiency.

Description

Weld cap device and welding system
Technical Field
The embodiment of the utility model provides a relate to the welding technology field, in particular to weld cap device and welding system.
Background
At present, the welding technology is widely applied to a plurality of fields such as steel body structures, engineering machinery, petrochemical industry, marine engineering of ships and the like, and the welding production also occupies more and more important position in national industrial production. In the current welding production process, when a welder carries out welding operation, the welder wears a welding cap to protect welding arc light and splashing, lenses on the welding cap have poor light transmittance for preventing the welding arc light, the welder can only observe the changes of the electric arc and a molten pool after wearing the welding cap, cannot observe the welding parameters on the welding equipment at the far end, and can only observe the welding parameters on the welding equipment after taking off the welding cap. When a welder needs to adjust the size of the welding parameters, the welder needs to take off the welding cap, move to the edge of the welding equipment for adjustment, and then return to the welding operation area to wear the welding cap for welding operation, which is very inconvenient and inefficient for welding production.
In implementing the embodiments of the present invention, the inventor finds that there are at least the following problems in the above related art: at present, a user needs to check welding parameters on welding equipment, or the welding parameters for adjusting the welding equipment can be checked only by taking off a welding cap, so that the welding equipment is very inconvenient and the efficiency of welding production is influenced.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned defect of prior art, the embodiment of the utility model provides an aim at provides an intelligent welding cap device and welding system.
The embodiment of the utility model provides an aim at is realized through following technical scheme:
in order to solve the above technical problem, in a first aspect, the embodiment of the present invention provides a welding cap device, including:
the wireless communication module is used for carrying out wireless communication with welding equipment and receiving welding parameters acquired by the welding equipment;
the voice prompt module is connected with the wireless communication module and used for converting the welding parameters into voice signals and outputting the voice signals;
and the control module is connected with the wireless communication module and used for receiving a welding parameter adjusting instruction input by a user and sending the welding parameter adjusting instruction to the welding equipment through the wireless communication module.
In some embodiments, the control module comprises:
a microphone for accepting a user's voice;
the voice recognition unit is connected with the microphone and used for converting the voice finger of the user into a digital signal;
and the control unit is connected with the voice recognition unit and used for converting the digital signal into the welding parameter adjusting instruction.
In some embodiments, the control module further comprises:
and the adjusting knob is connected with the control unit, the adjusting knob is configured to generate an electric signal when a user rotates the adjusting knob, and the control unit is further used for converting the electric signal into the welding parameter adjusting instruction.
In some embodiments, the voice prompt module comprises:
the audio conversion unit is used for converting the welding parameters into voice signals;
and the loudspeaker is connected with the audio conversion unit and used for playing the voice signal.
In some embodiments, the voice prompt module further comprises:
and the voice broadcast button is connected with the audio conversion unit, and the voice broadcast button is configured to be opened when a user triggers the voice broadcast button, and the loudspeaker plays the voice signal.
In some embodiments, the welding cap device further comprises:
and the function setting module is configured to set the address and connection of the wireless communication, the playing time, the broadcasting mode and the volume of the voice signal and the adjustment of the welding parameter adjusting instruction in a mode that a user can set the address and the connection of the wireless communication through a key, a touch screen, a switch and/or a communication interface.
In some embodiments, the welding cap device further comprises:
and the display module is respectively connected with the wireless communication module and the function setting module and used for displaying the welding parameters, the user configuration addresses and connections of the wireless communication, the user configuration playing time, the broadcasting mode and the volume of the voice signals and the user configuration adjustment of the welding parameter adjusting instruction.
In some embodiments, the welding cap device further comprises:
and the storage module is respectively connected with the wireless communication module and the function setting module and used for storing the welding parameters, the addresses and the connections of the wireless communication and the voice signals configured by the user, and the playing time, the broadcasting mode and the volume of the voice signals configured by the user and the adjustment of the welding parameter adjusting instruction configured by the user.
In some embodiments, the welding cap device further comprises:
and the power supply module is configured to supply power to the welding cap device and comprises a lithium battery unit and a charging and discharging unit.
In order to solve the above technical problem, in a second aspect, the embodiment of the present invention provides a welding system, including:
the welding cap device according to the first aspect described above, and,
and the welding equipment is provided with a wireless communication unit and is used for realizing wireless communication with the welding cap device.
Compared with the prior art, the beneficial effects of the utility model are that: be different from prior art's condition, the embodiment of the utility model provides a welding cap device is provided, include: wireless communication module, voice prompt module and control module, wireless communication module are used for carrying out wireless communication and receiving the welding parameters that welding equipment gathered with welding equipment, and voice prompt module is connected with wireless communication module, is used for turning into speech signal with welding parameters and exports after, and control module is connected with wireless communication module, is used for receiving the welding parameters adjustment command of user's input and sends welding parameters adjustment command to welding equipment through wireless communication module, the embodiment of the utility model provides a when welding system is applied to the welding cap device, the user need not frequently take off and welds the cap work, can effectively improve weldment's efficiency.
Drawings
One or more embodiments are illustrated by the accompanying figures in the drawings that correspond thereto and are not to be construed as limiting the embodiments, wherein elements/modules and steps having the same reference numerals are represented by like elements/modules and steps, unless otherwise specified, and the drawings are not to scale.
Fig. 1 is a schematic structural diagram of a welding cap device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of another welding cap device provided in an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a welding system according to an embodiment of the present invention.
Detailed Description
The present invention will be described in detail with reference to the following embodiments. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that various changes and modifications can be made by one skilled in the art without departing from the spirit of the invention. These all belong to the protection scope of the present invention.
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It should be noted that, if not conflicted, the various features of the embodiments of the invention can be combined with each other and are within the scope of protection of the present application. Additionally, while functional block divisions are performed in apparatus schematics, with logical sequences shown in flowcharts, in some cases, steps shown or described may be performed in sequences other than block divisions in apparatus or flowcharts.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
Specifically, the embodiments of the present invention will be further explained with reference to the drawings.
Example one
The embodiment of the utility model provides a weld cap device, please see fig. 1, it shows the utility model provides a structure of welding cap device, weld cap device 100 includes: a wireless communication module 110, a voice prompt module 120 and a control module 130. Wherein,
the wireless communication module 110 is configured to wirelessly communicate with the welding device 200 and receive welding parameters collected by the welding device 200. Specifically, in the embodiment of the present invention, the wireless communication module 110 can implement wireless communication with the welding device 200 through a wireless communication antenna. After the connection is established in the wireless communication, the welding cap device 100 can receive the real-time welding parameters of the welding equipment 100, and also can issue a welding parameter adjusting instruction to the welding equipment 200 to adjust the welding parameters, the welding parameters include welding current, welding voltage and the like, the wireless communication mode can be WIFI communication, or bluetooth communication, or 2.4G communication, or 433M communication and the like, and the wireless communication antenna can be an onboard antenna or an external antenna.
The voice prompt module 120 is connected to the wireless communication module 110, and is configured to convert the welding parameters into voice signals and output the voice signals.
The control module 130 is connected to the wireless communication module 110, and configured to receive a welding parameter adjustment instruction input by a user and send the welding parameter adjustment instruction to the welding device 200 through the wireless communication module 110.
The embodiment of the utility model provides an in provide a weld cap device, include: wireless communication module, voice prompt module and control module, wireless communication module are used for carrying out wireless communication and receiving the welding parameters that welding equipment gathered with welding equipment, and voice prompt module is connected with wireless communication module, is used for turning into speech signal with welding parameters and exports after, and control module is connected with wireless communication module, is used for receiving the welding parameters adjustment command of user's input and sends welding parameters adjustment command to welding equipment through wireless communication module, the embodiment of the utility model provides a when welding system is applied to the welding cap device, the user need not frequently take off and welds the cap work, can effectively improve weldment's efficiency.
In some embodiments, please refer to fig. 2, which illustrates another welding apparatus structure provided in the embodiments of the present invention, wherein the control module 130 includes: a microphone 131, and a control unit 133. The microphone 131 is used for receiving the voice of the user; the voice recognition unit 132 is connected to the microphone 131, and is configured to convert the voice of the user into a digital signal; the control unit 133 is connected to the voice recognition module 132, and is configured to convert the digital signal into the welding parameter adjustment instruction.
In some embodiments, with continued reference to fig. 2, the control module 130 further includes: an adjusting knob 134 connected to the control unit 133, and the adjusting knob 134 is configured to generate an electrical signal when a user rotates the adjusting knob, and the control unit 133 is further configured to convert the electrical signal into the welding parameter adjusting command. Specifically, the adjusting knob 134 may include a welding current adjusting knob and a welding voltage adjusting knob, and the adjusting knob 134 may be a resistor-type potentiometer or a pulse-type encoder.
The embodiment of the utility model provides an in, the user is if the welder wears when welding cap device 100 and welding production operation, can through weld the microphone 131 in cap device 100 with speech recognition unit 132 comes the pronunciation that the discernment user sent and converts welding parameter adjustment instruction into, also can obtain user's regulation demand and convert welding parameter adjustment instruction into through adjusting adjust knob 134 that welds on cap device 100. Then, the welding parameter adjustment instruction is transmitted to the welding device 200 through the wireless communication between the welding cap device 100 and the welding device 200, and the welding device 200 adjusts the welding parameters after receiving the welding parameter adjustment instruction. So that the user when wearing to weld cap device 100 and carry out welding production operation, can be at any time through voice command or weld adjust knob 134 on the cap device 100, come the size of remote adjustment welding parameter, the user need not often take off to weld cap device 100 and walk to near welding equipment 200 and go to adjust welding parameter's size, then returns to the operation district again and carries out welding operation, thereby can guarantee welding production quality, improve welding production efficiency.
In some embodiments, with continued reference to fig. 2, the voice prompt module 120 includes: an audio conversion unit 121 and a speaker 122. The audio conversion unit 121 is configured to convert the welding parameters into a voice signal; the speaker 122 is connected to the audio conversion unit 121, and is configured to play the voice signal.
In some embodiments, with continued reference to fig. 2, the voice prompt module 120 further includes: and a voice broadcast button 123 connected with the audio conversion unit, wherein the voice broadcast button is configured to be turned on when a user triggers the voice broadcast button, and the loudspeaker plays the voice signal.
The embodiment of the utility model provides an in, the user is if welder's accessible is pressed voice broadcast button 123 reports real-time welding parameter, perhaps, also can set up to regularly report real-time welding parameter to make the user dress when welding cap device 100 carries out the welding production operation, can know welding parameter's size through voice prompt's mode at any time, need not often take off and weld cap device 100 and observe welding equipment 200 and go up welding parameter, thereby can guarantee welding production quality, improve welding production efficiency.
In some embodiments, with continued reference to fig. 2, the welding cap device 100 further comprises: the function setting module 140 is configured to set an address and connection of the wireless communication, a play time, a broadcast mode and a volume of the voice signal, and an adjustment of the welding parameter adjustment instruction by a user through a key, a touch screen, a switch and/or a communication interface. And the function setting can be a setting mode of a key, a setting mode of a rotary switch and a setting mode of a communication interface, wherein the communication interface comprises a USB (universal serial bus) or a USART (universal serial bus) and the like.
In some embodiments, with continued reference to fig. 2, the welding cap device 100 further comprises: and a display module 150, connected to the wireless communication module 110 and the function setting module 140, for displaying the welding parameters, the addresses and connections of the wireless communication configured by the user, the play time, the broadcast mode and the volume of the voice signal configured by the user, and the adjustment of the welding parameter adjustment instruction configured by the user. Further, the display module 150 can also be used to display the state and the power of the battery.
In some embodiments, with continued reference to fig. 2, the welding cap device 100 further comprises: and the storage module 160 is respectively connected with the wireless communication module 110 and the function setting module 140, and is used for storing the welding parameters, the addresses and the connections of the wireless communication configured by the user, the playing time, the broadcasting mode and the volume of the voice signals configured by the user, and the adjustment of the welding parameter adjusting instructions configured by the user. The storage module 160 may be a storage medium such as an EEPROM, or a FLASH, or an SD card.
In some embodiments, with continued reference to fig. 2, the welding cap device 100 further comprises: the power module 170 is configured to supply power to the welding cap device 100, and includes a lithium battery unit 171 and a charging and discharging unit 172. The lithium battery unit 171 is connected to the charge and discharge unit 172, provides a power source for the entire welding cap device 100, and may be charged through the outside. The charge and discharge unit 172 is used to control the charge and discharge current of the lithium battery cell 171, and monitor the charge and discharge state and the battery capacity of the lithium battery cell 171.
Specifically, before the welding operation is performed by using the welding cap device 100 provided by the embodiment of the present invention, after the user turns on the power switch of the welding cap device 100, user configuration information such as a connection address of wireless communication, a broadcast mode of welding real-time parameters, a timing broadcast time, and a volume of voice broadcast needs to be set through the function setting module 140 according to actual application, the wireless communication address of the welding cap device 100 is set to match the wireless communication address of the welding equipment 200, the voice broadcast mode of the welding real-time parameters comprises a timing broadcast mode and a key trigger broadcast mode, a user can set the voice broadcast mode of the welding real-time parameters according to the self condition, and the time of the timing broadcast and the volume of the broadcast can be set, and the configuration information set by the user can be stored in the storage module 160 of the welding cap device 100.
Adopt the embodiment of the utility model provides a when welding cap device 100 carries out welding operation, weld cap device 100 and go up the electricity at every turn and all follow when using read the configuration information that the user set up among the storage module 160, then try to establish connection matching with the welding equipment 200 that corresponds according to the wireless communication connection address that reads out, whether display module 150 in welding cap device 100 can show the wireless communication with welding equipment 200 and is connected successfully.
After the welding cap device 100 is successfully connected with the welding machine 200 in a wireless communication manner, the welding parameters of the welding machine 200 can be received in real time, then the broadcast mode of the read welding real-time parameters is judged, if the broadcast mode is a timing broadcast mode, the welding cap device 100 can broadcast the size of the welding parameters in a timing voice mode according to the timing broadcast time, and the time and the volume of the voice timing broadcast can be set, so that a welder can conveniently receive the size of the welding parameters in a timing manner when wearing the welding cap device 100 to perform welding operation; if it is the button and triggers the report mode, when voice broadcast button 123 was pressed, weld cap device 100 and will come out real-time welding parameter's size through voice broadcast, like this the welder is wearing when welding cap device 100 carries out welding operation, when needs know welding parameter size, only need through pressing voice broadcast button 123 on welding cap device 100 just can hear welding parameter's size.
Or, after the wireless communication connection between the welding cap device 100 and the welder device 200 is successful, the adjusting method of the welding parameters is judged, if the welding parameters are in the voice recognition adjustment mode, the welding cap device 100 will automatically recognize the voice signals received by the microphone 131, and the voice adjustment of the welding parameters requires a specific voice command to wake up, for example, the small cap and the small cap can adjust the welding parameters through voice commands after the voice awakening is successful, for example, "welding current increases by 5A", "welding voltage decreases by 3V", etc., after the voice adjustment command is successfully identified, a corresponding welding parameter adjustment command is generated and issued to the welder device 200 for welding parameter adjustment, if the welding cap device 100 fails to recognize, corresponding voice prompt is provided, so that a welder can conveniently use voice commands to weld parameters when wearing the welding cap device 100 to perform welding operation; if the welding parameter adjusting mode is the knob adjusting mode, when the adjusting knob 134 is rotated, the welding cap device 100 converts a corresponding adjusting electric signal into a corresponding welding parameter adjusting command and sends the corresponding welding parameter adjusting command to the welding machine equipment for adjusting the welding parameter, and the adjusting knob 134 comprises an adjusting knob of welding current and an adjusting knob of welding voltage, so that when a welder wears the welding cap device 100 for welding operation, the welder can remotely adjust the welding parameter only by adjusting the adjusting knob 134 on the welding cap device 100 when the welding parameter is required to be adjusted.
When the wireless communication between the welding cap device 100 and the welding equipment 200 in use is disconnected, the welding cap device 100 has a corresponding connection failure prompt, and the welding cap device 100 continues to try to establish connection with the set wireless connection address. The power module 170 is installed inside the welding cap device 100 and can be charged by an external power source.
Example two
An embodiment of the present invention provides a welding system, please refer to fig. 3, which shows a structure of a welding system provided by an embodiment of the present invention, this welding system 10 includes: a welding cap device 100 and a welding apparatus 100. Wherein
The welding equipment 200 is provided with a wireless communication unit 210 for realizing wireless communication with the welding cap device 100. Specifically, the welding cap device 100 is configured to wirelessly communicate with the welding equipment 200 via a wireless communication module 110. Preferably, the wireless communication unit 210 and the wireless communication module 110 are in a normally open state.
It should be noted that the welding cap device 100 according to the embodiment of the present invention is the welding cap device 100 according to the first embodiment, and therefore, the specific structure and function of the welding cap device 100 can be referred to the welding cap device 100 provided in the first embodiment, and detailed description thereof is omitted here.
The embodiment of the utility model provides an among the welding system 10, weld cap device 100 except basic arc light of preventing and prevent the function that splashes, can also carry out wireless communication with the welding equipment 200 of welding production scene, weld cap device 100 can receive welding equipment 200's real-time welding parameter through wireless expert, also can issue welding parameter's adjustment command to welding machine 200 through wireless communication and carry out welding parameter regulation.
The embodiment of the utility model provides an in provide a weld cap device, include: wireless communication module, voice prompt module and control module, wireless communication module are used for carrying out wireless communication and receiving the welding parameters that welding equipment gathered with welding equipment, and voice prompt module is connected with wireless communication module, is used for turning into speech signal with welding parameters and exports after, and control module is connected with wireless communication module, is used for receiving the welding parameters adjustment command of user's input and sends welding parameters adjustment command to welding equipment through wireless communication module, the embodiment of the utility model provides a when welding system is applied to the welding cap device, the user need not frequently take off and welds the cap work, can effectively improve weldment's efficiency.
It should be noted that the above-described device embodiments are merely illustrative, where the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; within the idea of the invention, also technical features in the above embodiments or in different embodiments can be combined, steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (10)

1. A welding cap device, comprising:
the wireless communication module is used for carrying out wireless communication with welding equipment and receiving welding parameters acquired by the welding equipment;
the voice prompt module is connected with the wireless communication module and used for converting the welding parameters into voice signals and outputting the voice signals;
and the control module is connected with the wireless communication module and used for receiving a welding parameter adjusting instruction input by a user and sending the welding parameter adjusting instruction to the welding equipment through the wireless communication module.
2. The welding cap device of claim 1, wherein the control module comprises:
a microphone for accepting a user's voice;
the voice recognition unit is connected with the microphone and used for converting the voice finger of the user into a digital signal;
and the control unit is connected with the voice recognition unit and used for converting the digital signal into the welding parameter adjusting instruction.
3. The welding cap device of claim 2, wherein the control module further comprises:
and the adjusting knob is connected with the control unit, the adjusting knob is configured to generate an electric signal when a user rotates the adjusting knob, and the control unit is further used for converting the electric signal into the welding parameter adjusting instruction.
4. The welding cap device of claim 3, wherein the voice prompt module comprises:
the audio conversion unit is used for converting the welding parameters into voice signals;
and the loudspeaker is connected with the audio conversion unit and used for playing the voice signal.
5. The welding cap device of claim 4, wherein the voice prompt module further comprises:
and the voice broadcast button is connected with the audio conversion unit, and the voice broadcast button is configured to be opened when a user triggers the voice broadcast button, and the loudspeaker plays the voice signal.
6. The welding cap device of claim 5, further comprising:
and the function setting module is configured to set the address and connection of the wireless communication, the playing time, the broadcasting mode and the volume of the voice signal and the adjustment of the welding parameter adjusting instruction in a mode that a user can set the address and the connection of the wireless communication through a key, a touch screen, a switch and/or a communication interface.
7. The welding cap device of claim 6, further comprising:
and the display module is respectively connected with the wireless communication module and the function setting module and used for displaying the welding parameters, the user configuration addresses and connections of the wireless communication, the user configuration playing time, the broadcasting mode and the volume of the voice signals and the user configuration adjustment of the welding parameter adjusting instruction.
8. The welding cap device of claim 6, further comprising:
and the storage module is respectively connected with the wireless communication module and the function setting module and used for storing the welding parameters, the addresses and the connections of the wireless communication and the voice signals configured by the user, and the playing time, the broadcasting mode and the volume of the voice signals configured by the user and the adjustment of the welding parameter adjusting instruction configured by the user.
9. The welding cap device of any of claims 1-8, further comprising:
and the power supply module is configured to supply power to the welding cap device and comprises a lithium battery unit and a charging and discharging unit.
10. A welding system, comprising:
the welding cap device according to any of the preceding claims 1-9, and,
and the welding equipment is provided with a wireless communication unit and is used for realizing wireless communication with the welding cap device.
CN202022366662.4U 2020-10-21 2020-10-21 Weld cap device and welding system Active CN214291322U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022366662.4U CN214291322U (en) 2020-10-21 2020-10-21 Weld cap device and welding system

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Application Number Priority Date Filing Date Title
CN202022366662.4U CN214291322U (en) 2020-10-21 2020-10-21 Weld cap device and welding system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114054913A (en) * 2021-11-22 2022-02-18 常州九圣焊割设备股份有限公司 Parameter self-regulation method and system based on working condition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114054913A (en) * 2021-11-22 2022-02-18 常州九圣焊割设备股份有限公司 Parameter self-regulation method and system based on working condition

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