CN214274654U

CN214274654U - Zero-gas-consumption intelligent drainer

Info

Publication number: CN214274654U
Application number: CN202023151988.1U
Authority: CN
Inventors: 曹露
Original assignee: Shanghai Youbo Electromechanical Equipment Co ltd
Current assignee: Shanghai Youbo Electromechanical Equipment Co ltd
Priority date: 2020-12-24
Filing date: 2020-12-24
Publication date: 2021-09-24
Anticipated expiration: 2030-12-24

Abstract

The utility model discloses a zero gas consumption intelligence drainer belongs to drainer technical field, which comprises a housin, the upside of casing is provided with control mechanism, the positive of casing is provided with the level gauge, and the left side of casing is provided with positioning mechanism, and the right side of casing is provided with drainage mechanism, and the inside of casing is provided with level sensor. The utility model discloses in, through setting up drainage mechanism, the water inlet, delivery port and casing, the comdenstion water passes through the water inlet and gets into the back in the casing, the water liquid level risees gradually, liquid level inductor can sense the ascending water level when the water liquid level risees, and signals, thereby make the solenoid valve among the drainage mechanism can be controlled to be opened, the wash port is no longer plugged up to the bottom rebound of solenoid valve this moment, the comdenstion water flows in to L shaped plate downside through the wash port this moment, discharge through drainage pipe at last, reached automatic emission for ordinary drainer and need not on duty, the fault occurrence rate is extremely low and drainage security has obtained the guarantee.

Description

Zero-gas-consumption intelligent drainer

Technical Field

The utility model belongs to the technical field of the drainer, especially, relate to a zero gas consumption intelligence drainer.

Background

The drainer is used for controlling water flow to be discharged, has wide application in the field of air compression equipment, can quickly discharge water generated by an air compressor, an air storage tank and a freeze dryer, and is generally a ball valve manual discharge drainer, a floating ball automatic drainer and an electronic automatic drainer.

The existing drainers have different defects, the manual drainage drainer cannot automatically drain, the automatic drainer needs to be on duty, the floating ball automatic drainer cannot give an alarm when being out of order easily, the drainage safety cannot be guaranteed, the electronic automatic drainer has water in spring and summer and cannot timely drain in autumn and winter, and the automatic drainer does not have the alarm and self-repairing functions when being out of order, so that the automatic drainer still has certain defects in drainage, the existing drainer is very troublesome in fixed installation, and the bolts are required to be utilized to install the automatic drainer, so that the time waste and the operation are troublesome.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: in order to solve the defects that the existing drainers have different defects, the manual drainage drainer cannot automatically drain, and needs to be on duty, the floating ball automatic drainer cannot give an alarm when being easy to fail, the drainage safety cannot be guaranteed, the electronic automatic drainer has water in spring and summer and cannot timely drain in autumn and winter, and the automatic drainer has no alarm and self-repairing functions when having no water but continuously drains the faults, so the automatic drainer still has certain defects in drainage, the existing drainer is very troublesome to fixedly install, and the problems of time waste and troublesome operation need to be installed by using bolts, and the zero-air-consumption intelligent drainer is provided.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a zero gas consumption intelligence drainer, includes the casing, the upside of casing is provided with control mechanism, the positive level gauge that is provided with of casing, the left side of casing are provided with positioning mechanism, and the right side of casing is provided with drainage mechanism, and the inside of casing is provided with level sensor, level sensor's output and control mechanism's input electric connection.

Preferably, positioning mechanism is including setting up the splint of both sides around the casing left side, and splint are half-circular arc, the equal fixedly connected with silica gel pad in the left and right sides of the opposite face of two splint.

Preferably, two stationary blades of the outer fixed surface of splint are connected with, and it has the dead lever to articulate through the round pin axle between two stationary blades, and the other end fixed connection of dead lever is at the left surface of casing, and the opposite face of two splint all inlays has magnetism to inhale the piece, and magnetism inhales the piece and is located splint and be close to left position, the equal fixedly connected with spring of the face of keeping away from mutually of two splint, the other end of spring and a side fixed connection of baffle, baffle fixed connection is at the left surface of casing.

Preferably, control mechanism includes the electronic controller of fixed connection at the casing upper surface, and electronic controller's input and level sensor's output electric connection, electronic controller's output and the input electric connection of solenoid valve, electronic controller's upper surface is provided with display screen and a plurality of pilot lamp.

Preferably, the drainage mechanism includes a drainage pipeline fixedly connected to the right side surface of the housing, an electromagnetic valve is arranged on the upper side of the drainage pipeline, the bottom end of the electromagnetic valve penetrates through the drainage pipeline, an L-shaped plate is arranged in the drainage pipeline, and a drainage hole is formed in the upper surface of the L-shaped plate corresponding to the bottom end of the electromagnetic valve.

Preferably, the left side surface of the shell is provided with a water inlet, the right side surface of the shell is provided with a water outlet corresponding to the position of the drainage pipeline, and the upper side surface and the lower side surface of the left side surface of the shell are both penetrated with heaters.

To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:

1. the utility model discloses in, through setting up drainage mechanism, the water inlet, delivery port and casing, the comdenstion water passes through the water inlet and gets into the back in the casing, the water liquid level risees gradually, liquid level inductor can sense the ascending water level when the water liquid level risees, and signals, thereby make the solenoid valve among the drainage mechanism can be controlled to be opened, the wash port is no longer plugged up to the bottom rebound of solenoid valve this moment, the comdenstion water flows in to L shaped plate downside through the wash port this moment, discharge through drainage pipe at last, reached automatic emission for ordinary drainer and need not on duty, the fault occurrence rate is extremely low and drainage security has obtained the guarantee.

2. The utility model discloses in, through setting up control mechanism, wherein during the solenoid valve trouble, electronic controller gives automatic repair instruction, the short-term is regularly forced to be arranged, until the trouble elimination, "the air lock" trouble, electronic controller gives automatic repair instruction, the long-term is regularly forced to be arranged, until the trouble elimination, through setting up work pilot lamp and display screen, the work pilot lamp can make things convenient for the manual test drainage function of workman, and the display screen can be to discharging the number of times record, the recording range is 0-999 times, and count again after being full 999 times, people can accurately judge the operating condition of drainer under the cooperation work, effectively prevent "the air lock" trouble.

3. The utility model discloses in, through setting up positioning mechanism, during the installation casing, overlap two splint covers on the pipeline, then promote the casing and remove, the pipeline can extrude splint this moment, the both ends on splint right side can be close to each other this moment, the fixed plate can drive splint rotation under the effect of round pin axle, the pipeline of cliping that two splint cooperation silica gel pads can tighten more this moment, the left end of two splint can adsorb each other and reach fine fixed effect under the effect of magnetism piece of inhaling, two splint can effectively fix the pipeline and then lock the casing this moment, simple to operate need not twist a large amount of bolts, very big time of having saved.

Drawings

Fig. 1 is a schematic structural view of a zero gas consumption intelligent drainer in front view;

fig. 2 is a schematic view of a front-view cross-sectional structure of the zero-gas-consumption intelligent drainer provided by the utility model;

fig. 3 is a schematic structural view of a control mechanism in the zero gas consumption intelligent drainer in a top view;

fig. 4 is the utility model provides a structural schematic diagram that positioning mechanism overlooked among zero gas consumption intelligent drainer.

Illustration of the drawings:

1. a housing; 2. a liquid level meter; 3. a heater; 4. a control mechanism; 41. an electronic controller; 42. an indicator light; 43. a display screen; 5. a positioning mechanism; 51. a splint; 52. a baffle plate; 53. a fixing sheet; 54. fixing the rod; 55. a spring; 56. a silica gel pad; 57. a magnetic block; 6. a drainage mechanism; 61. an electromagnetic valve; 62. an L-shaped plate; 63. a drain hole; 64. a water discharge pipeline; 7. a water outlet; 8. a water inlet; 9. a liquid level sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a zero gas consumption intelligence drainer, includes casing 1, the upside of casing 1 is provided with control mechanism 4, casing 1's positive is provided with level gauge 2, and casing 1's left side is provided with positioning mechanism 5, and casing 1's right side is provided with drainage mechanism 6, and casing 1's inside is provided with level sensor 9, level sensor 9's output and control mechanism 4's input electric connection.

Specifically, the positioning mechanism 5 includes clamping plates 51 disposed on the front and rear sides of the left side of the housing 1, the clamping plates 51 are in a semi-circular arc shape, silicone pads 56 are fixedly connected to the left and right sides of the opposite surfaces of the two clamping plates 51, two fixing plates 53 are fixedly connected to the outer surface of the clamping plates 51, fixing rods 54 are hinged between the two fixing plates 53 through pin shafts, the other ends of the fixing rods 54 are fixedly connected to the left side surface of the housing 1, magnetic attraction blocks 57 are respectively embedded in the opposite surfaces of the two clamping plates 51, the magnetic attraction blocks 57 are located at positions on the left side of the clamping plates 51, springs 55 are respectively fixedly connected to the far surfaces of the two clamping plates 51, the other ends of the springs 55 are fixedly connected to one side surface of the baffle plate 52, the baffle plate 52 is fixedly connected to the left side surface of the housing 1, by disposing the positioning mechanism 5, the two clamping plates 51 are sleeved on the pipeline when the housing 1 is installed, then the housing 1 is pushed to move, at this time, the pipeline can extrude the clamping plates 51, the both ends on splint 51 right side can be close to each other this moment, and the fixed plate can drive splint 51 rotatory under the effect of round pin axle, and the pipeline that cliies that two splint 51 cooperation silica gel pads 56 can tighten more this moment, and the left end of two splint 51 can adsorb each other and reach fine fixed effect under the effect of magnetism piece 57 of inhaling, and two splint 51 can effectively fix the pipeline and then lock casing 1 this moment.

Specifically, the control mechanism 4 comprises an electronic controller 41 fixedly connected to the upper surface of the housing 1, the input end of the electronic controller 41 is electrically connected to the output end of the liquid level sensor 9, the output end of the electronic controller 41 is electrically connected to the input end of the electromagnetic valve 61, the upper surface of the electronic controller 41 is provided with a display screen 43 and a plurality of indicator lamps 42, by arranging the control mechanism 4, when the electromagnetic valve 61 fails, the electronic controller 41 gives an automatic repair instruction, and forcibly discharges in a short time until the failure is eliminated, and when the 'gas resistance' failure is eliminated, the electronic controller 41 gives an automatic repair instruction, and forcibly discharges in a long time until the failure is eliminated, by arranging the working indicator lamps 42 and the display screen 43, the working indicator lamps 42 can facilitate manual testing of the drainage function by workers, and the display screen 43 can record the discharge times, and the recording range is 0-999 times, and count again after 999 times, the operating condition that people can accurately judge the drainer under the cooperation work effectively prevents "air lock" trouble.

Specifically, the drainage mechanism 6 includes a drainage pipe 64 fixedly connected to the right side of the housing 1, an electromagnetic valve 61 is disposed on the upper side of the drainage pipe 64, the bottom end of the electromagnetic valve 61 penetrates through the drainage pipe 64, an L-shaped plate 62 is disposed in the drainage pipe 64, a drainage hole 63 is disposed on the upper surface of the L-shaped plate 62 corresponding to the bottom end of the electromagnetic valve 61, a water inlet 8 is disposed on the left side of the housing 1, a water outlet 7 is disposed on the right side of the housing 1 corresponding to the drainage pipe 64, heaters 3 penetrate through the upper and lower sides of the left side of the housing 1, and by disposing the drainage mechanism 6, the water inlet 8, the water outlet 7 and the housing 1, after condensed water enters the housing 1 through the water inlet 8, the water level gradually rises, and when the water level rises, the liquid level sensor can sense the rising water level and send a signal, so that the electromagnetic valve 61 in the drainage mechanism 6 can be controlled to be opened, at this moment, the bottom end of the electromagnetic valve 61 moves upwards to stop the drain hole 63, condensed water flows into the lower side of the L-shaped plate 62 through the drain hole 63 and is finally discharged through the drainage pipeline 64, automatic discharging is achieved without watching compared with a common drainer, the fault rate is extremely low, and the drainage safety is guaranteed.

The working principle is as follows: during the use, the comdenstion water passes through water inlet 8 and gets into behind the casing 1 in, the water liquid level risees gradually, liquid level sensor can sense the ascending water level when the water liquid level risees, and send a signal, thereby make solenoid valve 61 among drainage mechanism 6 can be controlled and open, wash port 63 is no longer blocked up to the bottom rebound of solenoid valve 61 this moment, the comdenstion water flows into to L shaped plate 62 downside through wash port 63 this moment, discharge through drainage pipe 64 at last, the condensate discharges to low water level, the liquid level sensor signals, close solenoid valve 61 and stop the drainage, when solenoid valve 61 closes, the liquid level is still a little higher than delivery port 7, the remaining part condensate forms the liquid seal, can not discharge compressed air.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a zero gas consumption intelligence drainer, includes casing (1), its characterized in that, the upside of casing (1) is provided with control mechanism (4), the positive level gauge (2) that is provided with of casing (1), the left side of casing (1) is provided with positioning mechanism (5), and the right side of casing (1) is provided with drainage mechanism (6), and the inside of casing (1) is provided with level sensor (9), the output of level sensor (9) and the input electric connection of control mechanism (4).

2. The intelligent zero-gas-consumption drainer is characterized in that the positioning mechanism (5) comprises clamping plates (51) arranged on the front side and the rear side of the left side of the shell (1), the clamping plates (51) are in a semi-circular arc shape, and silica gel pads (56) are fixedly connected to the left side and the right side of opposite surfaces of the two clamping plates (51).

3. The intelligent zero-gas-consumption drainer is characterized in that two fixing plates (53) are fixedly connected to the outer surface of each clamping plate (51), a fixing rod (54) is hinged between the two fixing plates (53) through a pin shaft, the other end of each fixing rod (54) is fixedly connected to the left side face of the shell (1), magnetic attraction blocks (57) are inlaid in opposite faces of the two clamping plates (51), the magnetic attraction blocks (57) are located at positions, close to the left side, of the clamping plates (51), springs (55) are fixedly connected to far faces of the two clamping plates (51), the other ends of the springs (55) are fixedly connected to one side face of each baffle (52), and the baffles (52) are fixedly connected to the left side face of the shell (1).

4. The intelligent zero-gas-consumption drainer as claimed in claim 1, wherein the control mechanism (4) comprises an electronic controller (41) fixedly connected to the upper surface of the housing (1), an input end of the electronic controller (41) is electrically connected with an output end of the liquid level sensor (9), an output end of the electronic controller (41) is electrically connected with an input end of the solenoid valve (61), and a display screen (43) and a plurality of indicator lights (42) are arranged on the upper surface of the electronic controller (41).

5. The intelligent zero-gas-consumption drainer as claimed in claim 1, wherein the drainage mechanism (6) comprises a drainage pipe (64) fixedly connected to the right side surface of the housing (1), an electromagnetic valve (61) is arranged on the upper side of the drainage pipe (64), the bottom end of the electromagnetic valve (61) penetrates through the drainage pipe (64), an L-shaped plate (62) is arranged in the drainage pipe (64), and a drainage hole (63) is formed in the upper surface of the L-shaped plate (62) corresponding to the bottom end of the electromagnetic valve (61).

6. The intelligent zero-gas-consumption drainer as claimed in claim 1, wherein a water inlet (8) is arranged on the left side surface of the shell (1), a water outlet (7) is arranged on the right side surface of the shell (1) corresponding to the position of the water drainage pipeline (64), and heaters (3) penetrate through the upper side and the lower side of the left side surface of the shell (1).