CN214270984U - Spring production is with novel quenching device - Google Patents
Spring production is with novel quenching device Download PDFInfo
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- CN214270984U CN214270984U CN202022358745.9U CN202022358745U CN214270984U CN 214270984 U CN214270984 U CN 214270984U CN 202022358745 U CN202022358745 U CN 202022358745U CN 214270984 U CN214270984 U CN 214270984U
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- rectangular groove
- quenching
- cooling liquid
- baffle
- motor
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- 238000010791 quenching Methods 0.000 title claims abstract description 72
- 230000000171 quenching effect Effects 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000000110 cooling liquid Substances 0.000 claims abstract description 49
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 238000003756 stirring Methods 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 8
- 238000004064 recycling Methods 0.000 claims 1
- 239000002826 coolant Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 12
- 238000011084 recovery Methods 0.000 abstract description 10
- 238000009835 boiling Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 240000000528 Ricinus communis Species 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model discloses a novel quenching device for spring production, which comprises a rectangular groove, wherein a baffle is arranged in the rectangular groove, the rectangular groove is divided into two same square grooves by the baffle, an automatic capping device is arranged at the top of the rectangular groove, a cooling liquid inlet pipe and a temperature sensor are arranged at the upper parts of two sides of the rectangular groove, a lifting stirring device is arranged in each square groove, a liquid outlet pipe is arranged at the position, close to the baffle, of the bottom surface of each square groove, and a cooling liquid recovery vehicle is arranged right below the liquid outlet pipe; the automatic capping device prevents the coolant from boiling and splashing to hurt other people in the quenching process, and simultaneously replaces a manual sliding cover, thereby facilitating the use of people; the two square grooves can be used as two working bins and can save time by alternative use; the lifting stirring device can improve the quenching efficiency through stirring, and is convenient for people to take materials through a hydraulic cylinder; the waste liquid recovery vehicle is used for recovering the cooling liquid, so that energy is saved and environmental pollution is prevented.
Description
Technical Field
The utility model relates to a guenching unit technical field specifically is a novel guenching unit is used in spring production.
Background
The quenching of steel is a heat treatment process in which steel is heated to a temperature above the critical temperature Ac3 or Ac1, held for a certain period of time to be fully or partially austenitized, and then rapidly cooled to a temperature below Ms at a cooling rate greater than the critical cooling rate to perform martensitic transformation, and the solution treatment or heat treatment with rapid cooling of materials such as aluminum alloys, copper alloys, titanium alloys, and tempered glass is generally referred to as quenching.
The quenching process is accompanied by boiling of cooling liquid, and the quenching device at present is generally in a form of opening or manually pushing a sliding cover, so that the risk of sputtering workers is inevitable, and great inconvenience is also caused; the springs are stacked together without stirring in the quenching process, so that the cooling effect is not good enough; the spring after quenching is difficult to take out because the spring is not in the cooling liquid; after multiple times of quenching, the cooling effect is not good enough when the temperature of the cooling liquid rises very high, and the traditional solution is to perform the next quenching after the cooling of the cooling liquid is finished, so that the time is wasted; the waste cooling liquid is discarded in a mess, so that resource waste or environmental pollution is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of overcoming the existing defects, and provides a novel quenching device for spring production, which prevents the coolant from boiling and splashing to hurt others in the quenching process through an automatic capping device, and simultaneously replaces an artificial slip cover, thereby facilitating the use of people; the two square grooves can be used as two working bins, when the temperature of the cooling liquid in one square groove is too high, the spring can be quenched in the other square groove, the two square grooves are alternately used, and the quenching after the cooling liquid is cooled is avoided, so that the time is saved; the lifting stirring device drives the disc impeller to rotate and stir through the motor, so that the efficiency can be improved, and the quenching tank is lifted through the hydraulic cylinder, so that people can conveniently take materials; the waste liquid recovery vehicle is used for recovering the cooling liquid, so that energy is saved, the environment is prevented from being polluted, and the problem in the background technology can be effectively solved.
In order to achieve the above object, the utility model provides a following technical scheme: a novel quenching device for spring production comprises a rectangular groove, wherein a baffle is arranged in the rectangular groove, the rectangular groove is divided into two identical square grooves by the baffle, the upper surfaces of the baffle and the rectangular groove are positioned on the same horizontal plane, and cooling liquid can be contained in the square grooves; the automatic cover sealing device is arranged at the top of the rectangular groove, the upper parts of two sides of the rectangular groove are respectively provided with a cooling liquid inlet pipe and a temperature sensor, the temperature sensor is positioned below the cooling liquid inlet pipe, a first electronic valve is arranged in the cooling liquid inlet pipe, and the temperature of cooling liquid is detected through the temperature sensor; the liquid inlet of the cooling liquid is controlled through a first electronic valve; the inside of square groove all is provided with lift agitating unit, and the bottom surface of square groove is close to baffle department all is provided with the drain pipe, is provided with electronic valve two in the drain pipe, and is provided with coolant liquid recovery car under the drain pipe, through the play of electronic valve two control coolant liquid to retrieve the coolant liquid through coolant liquid recovery car, the energy saving with prevent the polluted environment.
Furthermore, the automatic capping device comprises two parallel connecting plates, two servo motors, two lead screws, four bearings and a rectangular top cover, the lower surfaces of the two connecting plates are respectively welded with the upper surfaces of the left end and the right end of the rectangular groove correspondingly, the two parallel lead screws are arranged between the connecting plates, the lead screws are positioned right above the upper surfaces of the front end and the rear end of the rectangular groove, the two ends of each lead screw are connected with the connecting plates through the bearings, one end of each lead screw is connected with an output shaft of the servo motor, the lead screws penetrate through the two ends of the top cover and are in threaded connection with the top cover; the top cover can move freely on the screw rod through the servo motor with the same rotating speed, the cooling liquid in the quenching process is prevented from boiling and splashing to hurt other people, meanwhile, the manual sliding cover is replaced, and the use of people is facilitated.
Further, the lifting stirring device comprises a circular quenching tank, a motor is arranged at the central position of the lower surface of the quenching tank, a motor sealing cover is arranged on the outer side of the motor, and the motor sealing cover plays a role in sealing the motor; an output shaft of the motor is connected with a rotating shaft, the bottom of the quenching tank is provided with a third electronic valve related to a circumferential array of the rotating shaft, the other end of the rotating shaft is welded with a disc impeller, the disc impeller is positioned inside the quenching tank, the diameter of the disc impeller is slightly smaller than the inner diameter of the quenching tank, two sides of the lower surface of the quenching tank are provided with hydraulic cylinders, and the upper part of the inner wall of the quenching tank is provided with a water level sensor; the motor drives the disc impeller to rotate to stir the spring in the quenching process, the quenching efficiency is improved, the electronic valve III is opened after quenching is finished, the quenching tank is automatically lifted through the hydraulic cylinder, meanwhile, the cooling liquid flows down from the electronic valve, people can conveniently take out the spring after quenching, the liquid level in the quenching tank is detected through the water level sensor, the two square tanks can be used as two working cabins, when the temperature of the cooling liquid in one square tank is too high, the spring can be quenched in the other square tank, the two square tanks are alternately used, the phenomenon that the cooling liquid is quenched after being cooled is avoided, and therefore time is saved.
Further, the four corners of the lower surface of rectangular channel all is provided with the landing leg, and the landing leg lower surface is provided with the truckle and passes through the truckle messenger the utility model discloses can freely remove, make things convenient for people to use.
Compared with the prior art, the beneficial effects of the utility model are that: the automatic capping device prevents the coolant from boiling and splashing to hurt other people in the quenching process, and simultaneously replaces a manual sliding cover, thereby facilitating the use of people; the two square grooves can be used as two working bins, when the temperature of the cooling liquid in one square groove is too high, the spring can be quenched in the other square groove, the two square grooves are alternately used, and the quenching after the cooling liquid is cooled is avoided, so that the time is saved; the lifting stirring device drives the disc impeller to rotate and stir through the motor, so that the quenching efficiency can be improved, and the quenching tank is lifted through the hydraulic cylinder, so that people can conveniently take materials; the waste liquid recovery vehicle is used for recovering the cooling liquid, so that energy is saved and environmental pollution is prevented.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a perspective view of the automatic capping device of the present invention;
fig. 3 is the structure schematic diagram of the lifting stirring device of the utility model.
In the figure: the device comprises a rectangular groove 1, a baffle 11, a square groove 12, a cooling liquid inlet pipe 13, a temperature sensor 14, a first electronic valve 15, a liquid outlet pipe 16, a second electronic valve 17, a cooling liquid recovery vehicle 18, an automatic cover sealing device 2, a connecting plate 21, a servo motor 22, a lead screw 23, a bearing 24, a top cover 25, a lifting stirring device 3, a quenching groove 31, a motor 32, a motor sealing cover 33, a rotating shaft 34, a third electronic valve 35, a disc impeller 36, a hydraulic cylinder 37, a water level sensor 38, support legs 4 and castors 41.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
Referring to fig. 1-3, the present invention provides a technical solution: a novel quenching device for spring production comprises a rectangular groove 1, wherein a baffle 11 is arranged in the rectangular groove 1, the rectangular groove 1 is divided into two identical square grooves 12 by the baffle 11, the upper surface of the baffle 11 and the upper surface of the rectangular groove 1 are positioned on the same horizontal plane, and cooling liquid can be contained in the square grooves 12; the automatic capping device 2 is arranged at the top of the rectangular groove 1, the upper parts of two sides of the rectangular groove 1 are respectively provided with a cooling liquid inlet pipe 13 and a temperature sensor 14, the temperature sensor 14 is positioned below the cooling liquid inlet pipe 13, a first electronic valve 15 is arranged in the cooling liquid inlet pipe 13, and the temperature of cooling liquid is detected through the temperature sensor 14; the liquid inlet of the cooling liquid is controlled through a first electronic valve 15; the inside of square groove 12 all is provided with lift agitating unit 3, and the bottom surface of square groove 12 is close to baffle 11 department all is provided with drain pipe 16, is provided with two electronic valve 17 in the drain pipe 16, and is provided with coolant liquid recovery car 18 under the drain pipe 16, controls the play liquid of coolant liquid through two electronic valve 17 to retrieve the coolant liquid through coolant liquid recovery car 18, the energy saving with prevent the polluted environment.
Further, the automatic capping device 2 comprises two parallel connecting plates 21, two servo motors 22, two lead screws 23, four bearings 24 and a rectangular top cover 25, the lower surfaces of the two connecting plates 21 are respectively welded with the upper surfaces of the left end and the right end of the rectangular groove 1, the two parallel lead screws 23 are arranged between the connecting plates 21, the lead screws 23 are positioned right above the upper surfaces of the front end and the rear end of the rectangular groove 1, the two ends of each lead screw 23 are connected with the connecting plates 21 through the bearings 24, one end of each lead screw 23 is connected with an output shaft of the servo motor 22, the lead screws 23 penetrate through the two ends of the top cover 25, and the lead screws 23 are in threaded connection with the top cover 25; the servo motor 25 with the same rotating speed enables the top cover 25 to freely move on the screw rod 23, prevents the quenching process from boiling and splashing other people, and meanwhile replaces an artificial sliding cover, so that the use of people is facilitated.
Further, the lifting stirring device 3 comprises a circular quenching tank 31, a motor 32 is arranged at the center of the lower surface of the quenching tank 31, a motor sealing cover 33 is arranged on the outer side of the motor 32, and the motor sealing cover 33 plays a role in sealing the motor 32; an output shaft of the motor 32 is connected with a rotating shaft 34, a third electronic valve 35 which is circumferentially arrayed relative to the rotating shaft 34 is arranged at the bottom of the quenching tank 31, a disc impeller 36 is welded at the other end of the rotating shaft 34, the disc impeller 36 is positioned inside the quenching tank 31, the diameter of the disc impeller 36 is slightly smaller than the inner diameter of the quenching tank 31, hydraulic cylinders 37 are arranged on two sides of the lower surface of the quenching tank 31, and a water level sensor 38 is arranged at the upper part of the inner wall of the quenching tank 31; drive disc impeller 36 through motor 32 and rotate the spring of quenching in-process and stir, improve quenching efficiency, open three 35 of electronic valve and make quenching tank 31 rise automatically through pneumatic cylinder 37 after quenching finishes, the coolant liquid flows down from three 35 of electronic valve simultaneously, make things convenient for people to take out the spring after quenching, detect the liquid level in quenching tank 31 through level sensor 38, two square grooves 12 can regard as two working warehouses, when the cooling liquid temperature was too high in one of them square groove 12, then the spring can be quenched in another square groove 12, two square grooves 12 alternate use, avoid quenching again after waiting for the coolant liquid cooling, thereby save time.
Further, the four corners of the lower surface of rectangular channel 1 all is provided with landing leg 4, and landing leg 4 lower surface is provided with truckle 41 and makes through truckle 41 the utility model discloses can freely remove, make things convenient for people to use.
When in use: firstly, the input ends of a temperature sensor 14, a first electronic valve 15, a second electronic valve 17, a servo motor 22, a motor 32, a third electronic valve 35, a hydraulic cylinder 37 and a water level sensor 38 are all electrically connected with the output end of an external PLC, the PLC is used as a controller, when the hydraulic cylinder 37 is in a contraction state and a top cover 25 is positioned at one side close to the servo motor 22 and covers the opening of the left square groove 12, the hydraulic cylinder is in an initial state, the right square groove 12 is used as a working bin, the first electronic valve 15 is opened, cooling liquid is simultaneously discharged into the two square grooves 12, when the cooling liquid is filled in the square grooves 12 and overflows into a quenching tank 31, and when the water level sensor 38 detects the liquid level, the first electronic valve 15 is closed, at the moment, a spring to be quenched can be poured into the quenching tank 12 in the square groove 12 with the right open opening, a screw 23 is moved to the right side and covers the opening of the right square groove 12, the cooling liquid is prevented from splashing to other people due to boiling at high temperature, the motor 32 is started to drive the disc impeller 36 to rotate to stir the spring, the quenching efficiency is improved, after the spring is quenched, the motor 32 is closed, the servo motor 22 is started to enable the screw rod 23 to move to the initial position, the hydraulic cylinder 37 is started, the electronic valve III 35 is opened to enable the quenching tank 31 to ascend to the opening of the square tank 12, the cooling liquid flows down from the electronic valve III 35, people can take out the quenched spring conveniently, then the hydraulic cylinder 37 descends to the initial position, the spring part is quenched in a circulating mode in sequence, when the cooling liquid cannot be sensed by the water level sensor 38, the cooling liquid is reduced to be below the water level sensor 38, and at the moment, the water level sensor 38 transmits information to the PLC to enable the electronic valve I15 on the right side to be opened to feed the liquid into the square tank 12 until the water level sensor 38 senses the cooling liquid; when the temperature sensor 14 on the right side detects that the temperature of the cooling liquid is too high to exceed a set value, the temperature sensor 14 transmits information to the PLC, the PLC controls the servo motor 22 to operate after the running program is completed, the screw rod 23 moves to the opening of the right square groove 12, the left square groove 12 can be used as a working bin, and then the program is circulated in sequence, the two square grooves 12 are alternately used and used as the working bin, so that the quenching after the cooling liquid is cooled is avoided, and the time is saved; when the cooling liquid needs to be discarded after being used for many times, the electronic valve II 17 in the corresponding square groove 12 is opened to discharge the waste liquid into the cooling liquid recovery vehicle 18, so that the energy is saved and the environment pollution is prevented; the utility model is novel in design, prevents the coolant from boiling and splashing others in the quenching process through the automatic capping device 2, and simultaneously replaces an artificial slip cover, thereby being convenient for people to use; the lifting stirring device 3 drives the disc impeller 36 to rotate and stir through the motor 32, so that the quenching efficiency can be improved, and the cooling liquid in the quenching tank 31 flows down from the electronic valve III 35 in the process of lifting the quenching tank through the hydraulic cylinder, so that people can conveniently take materials; the utility model relates to a novel, can make things convenient for people's use.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a spring production is with novel guenching unit, includes the rectangular channel, its characterized in that: the improved rectangular groove cooling device is characterized in that a baffle is arranged in the rectangular groove, the baffle divides the rectangular groove into two identical square grooves, the upper surface of the baffle and the upper surface of the rectangular groove are located on the same horizontal plane, an automatic cover sealing device is arranged at the top of the rectangular groove, a cooling liquid inlet pipe and a temperature sensor are arranged on the upper portions of the two sides of the rectangular groove, the temperature sensor is located below the cooling liquid inlet pipe, a first electronic valve is arranged in the cooling liquid inlet pipe, a lifting stirring device is arranged inside the square groove, the bottom surface of the square groove is close to a liquid outlet pipe which is arranged at the position of the baffle, a second electronic valve is arranged in the liquid outlet pipe, and a cooling liquid recycling vehicle is arranged under the liquid outlet pipe.
2. The novel quenching device for producing the spring as claimed in claim 1, wherein: the automatic capping device comprises two connecting plates which are parallel to each other, two servo motors, two lead screws, four bearings and a rectangular top cover, the lower surfaces of the two connecting plates are respectively welded with the upper surfaces of the left end and the right end of the rectangular groove, the two lead screws which are parallel to each other are arranged between the connecting plates, the lead screws are positioned right above the upper surfaces of the front end and the rear end of the rectangular groove, the two ends of each lead screw are connected with the connecting plates through the bearings, one end of each lead screw is connected with an output shaft of each servo motor, the lead screws penetrate through the two ends of the top cover, and the lead screws are connected with the top cover through threads.
3. The novel quenching device for producing the spring as claimed in claim 1, wherein: the lifting stirring device comprises a circular quenching tank, a motor is arranged at the central position of the lower surface of the quenching tank, a motor sealing cover is arranged on the outer side of the motor, a rotating shaft is connected to an output shaft of the motor, the bottom of the quenching tank is provided with a third electronic valve of a rotating shaft circumference array, a disc impeller is welded at the other end of the rotating shaft and is located inside the quenching tank, the diameter of the disc impeller is slightly smaller than the inner diameter of the quenching tank, hydraulic cylinders are arranged on two sides of the lower surface of the quenching tank, and a water level sensor is arranged on the upper portion of the inner wall of the quenching tank.
4. The novel quenching device for producing the spring as claimed in claim 1, wherein: the four corners of the lower surface of the rectangular groove are provided with supporting legs, and the lower surfaces of the supporting legs are provided with trundles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022358745.9U CN214270984U (en) | 2020-10-21 | 2020-10-21 | Spring production is with novel quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022358745.9U CN214270984U (en) | 2020-10-21 | 2020-10-21 | Spring production is with novel quenching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214270984U true CN214270984U (en) | 2021-09-24 |
Family
ID=77774230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022358745.9U Active CN214270984U (en) | 2020-10-21 | 2020-10-21 | Spring production is with novel quenching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214270984U (en) |
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2020
- 2020-10-21 CN CN202022358745.9U patent/CN214270984U/en active Active
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