CN214269149U

CN214269149U - Efficient discharging device for sorting spiral spring loads

Info

Publication number: CN214269149U
Application number: CN202022356286.0U
Authority: CN
Inventors: 王全国; 王金梅; 王喜三; 蔡志伟; 沈立
Original assignee: Henan Huawei Spring Co ltd
Current assignee: Henan Huawei Spring Co ltd
Priority date: 2020-10-21
Filing date: 2020-10-21
Publication date: 2021-09-24
Anticipated expiration: 2030-10-21

Abstract

The utility model discloses a high-efficiency blanking device for sorting helical spring loads, which comprises a first belt conveyer, the tail end of the belt conveying device is fixedly connected with a separation box, the upper end of the separation box is provided with a receiving hopper, the receiving hopper is arranged at the lower end of the belt conveyer, a rotating disc is connected in the sorting box through a rotating shaft, a servo motor is fixedly connected with the front side wall of the sorting box, and the rotating shaft of the servo motor is fixedly connected with the rotating shaft of the rotating disc through a coupler, a circular groove is arranged at the position of the rotating disc in the sorting box, a blanking groove is arranged in the sorting box and is positioned right below the rotating disc, a belt conveying device II is arranged at the lower end of the belt conveying device I, the upper surface of belt conveyer two is equipped with and connects the workbin, the utility model has the advantages of sorting efficiency is high, and the sorting process is less to the wearing and tearing of spring.

Description

Efficient discharging device for sorting spiral spring loads

Technical Field

The utility model relates to a coil spring divides the unloading technical field for use, specifically is a coil spring load selects separately uses high-efficient unloader.

Background

Coil spring is only an energy storage ware, and it has the function of stored energy, cylindrical coil spring, simple structure, and it is convenient to make, uses the broadest, and coil spring just carries out the load to the spring and selects separately at the last process after the production is accomplished, and current coil spring is selected separately and is made to reject the sorting box of difference through the spring that removing devices detected different loads usually in, but has sorting efficiency low, selects separately the in-process to the wearing and tearing of spring shortcoming such as great.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide a coil spring load and select separately with high-efficient unloader, sorting efficiency is high, selects separately the in-process less to the wearing and tearing of spring, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a high-efficiency blanking device for helical spring load separation comprises a first belt conveying device, a separation box and a second belt conveying device, wherein baffles are fixedly connected to two sides of an upper belt of the first belt conveying device, the tail end of the first belt conveying device is fixedly connected with the separation box, a material receiving hopper is arranged at the upper end of the separation box and is arranged at the lower end of the first belt conveying device, a rotating disc is connected into the separation box through a rotating shaft, a servo motor is fixedly connected to the front side wall of the separation box, the rotating shaft of the servo motor is fixedly connected with the rotating shaft of the rotating disc through a coupler, a circular groove is formed in the separation box at the position of the rotating disc, a blanking groove is formed in the separation box under the rotating disc and is communicated with the circular groove, and the lower end of the first belt conveying device is provided with the second belt conveying device, the upper surface of the second belt conveying device is provided with a material receiving box, and at least three partition plates are vertically arranged in the material receiving box at equal intervals.

Further, the rotating disc is evenly provided with an arc-shaped groove along the circumferential direction, proximity switch inductors are arranged in the arc-shaped groove, and the width of the tail end of the feed hopper of the sorting box corresponds to the width of the arc-shaped groove.

Furthermore, rubber bumps I are arranged on the upper surface of the belt conveying device II at equal intervals, and clamp grooves are formed in the positions, corresponding to the rubber bumps I, of the lower surface of the material receiving box.

Furthermore, rubber bumps II are arranged on the upper surface of the belt conveying device I at equal intervals, and the interval between the rubber bumps II corresponds to the outer diameter of the spring.

Furthermore, the lower surface of separation box is equipped with the photoelectric switch inductor, the upper surface that connects the workbin also is equipped with the photoelectric switch inductor in the position department that the end is located the photoelectric switch inductor on the corresponding separation box.

Further, through connecting piece fixedly connected with waste product sign detector on belt conveyer one's the baffle, be located the fixedly connected with electric cylinder of the position department that corresponds waste product sign detector on the baffle of one side, electric cylinder is being located the terminal fixedly connected with push pedal towards the other end baffle, the discharge gate has been seted up in the position department that is located corresponding electric cylinder to the opposite side baffle, belt conveyer is last to be equipped with the waste product case in the position department that is located corresponding the discharge gate.

Compared with the prior art, the beneficial effects of the utility model are that: this high-efficient unloader is used in separation of helical spring load drives the rolling disc through servo motor and rotates, and the rotation of rolling disc makes the spring drop in connecing the workbin, and two messenger of belt conveyer connect the workbin back-and-forth movement, make the spring that the load detected different data drop in the baffle that corresponds, select separately efficiently, and the spring wearing and tearing are little when selecting separately.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the belt conveyor of the present invention;

FIG. 3 is a schematic view of the internal structure of the separation box of the present invention;

fig. 4 is a plan view of the belt conveyer of the present invention.

In the figure: the device comprises a belt conveying device I, a belt conveying device II, a belt conveying device baffle plate 2, a waste product box 3, an electric cylinder 4, a discharge hole 5, a waste product identification detector 6, a sorting box 7, a rotating disc 8, a belt conveying device II 9, a material receiving box 10, a partition plate 11, a servo motor 12, a photoelectric switch inductor 13, a proximity switch inductor 14, a rubber bump I15 and a rubber bump II 16.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

Referring to fig. 1-4, the present invention provides a technical solution: a high-efficiency blanking device for helical spring load separation comprises a belt conveyer I1, a separation box 2 and a belt conveyer II 9, wherein baffles 2 are fixedly connected to two sides of an upper belt of the belt conveyer I1, a separation box 7 is fixedly connected to the tail end of the belt conveyer I1, a material receiving hopper is arranged at the upper end of the separation box 7 and is arranged at the lower end of the belt conveyer I1, a rotating disc 8 is connected to the inside of the separation box 7 through a rotating shaft, a servo motor 12 is fixedly connected to the front side wall of the separation box 7, the rotating shaft of the servo motor 12 is fixedly connected with the rotating shaft of the rotating disc 8 through a shaft coupling, a circular groove is formed in the position of the rotating disc 8 inside the separation box 7, a material discharging groove is formed in the inside the separation box 7 under the rotating disc 8, the material discharging groove is communicated with the circular groove, the belt conveyer II 9 is arranged at the lower end of the belt conveyer I1, the upper surface of belt conveyer two 9 is equipped with and connects workbin 10, it is no less than three baffle 11 to connect vertical and equidistant being equipped with in the workbin 10, be equipped with the PLC controller on belt conveyer one 1, belt conveyer two 9 and servo motor two 12 all are connected with the PLC controller electricity, in spring transport sorting box 7 after will detecting through belt conveyer one 1, drive rolling disc 8 through servo motor 12 and rotate, 8 rotations of rolling disc make the spring drop in connecing workbin 10, belt conveyer two 9 make and connect workbin 10 back-and-forth movement, the spring that makes the load detect different data drops in the baffle 11 that corresponds, sorting efficiency is high, and the spring wearing and tearing are little when selecting separately.

Further, the arc wall has been seted up along the circumferencial direction evenly to rolling disc 8, and all is equipped with proximity switch inductor 14 in this arc wall, the terminal width of the feeder hopper of separation box 7 is corresponding with the width of arc wall, and proximity switch inductor 14 all is connected with the PLC controller electricity, and in the arc wall that falls as the spring and corresponds, servo motor 12 drives rolling disc 8 and rotates, and when the spring was carried lower silo by rolling disc 8, the spring dropped in the baffle 11 that connects workbin 10 to correspond.

Furthermore, the upper surface of the second belt conveying device 9 is provided with the first rubber bumps 15 at equal intervals, the lower surface of the material receiving box 10 is provided with clamp grooves at positions corresponding to the first rubber bumps 15, the precision of movement of the material receiving box 10 is controlled conveniently through the first rubber bumps 15 and the clamp grooves formed in the lower surface of the material receiving box 10, and shaking and deviation of the material receiving box 10 in the moving process are prevented.

Furthermore, the upper surface of the first belt conveyer 1 is provided with the second rubber bumps 16 at equal intervals, the intervals between the second rubber bumps 16 correspond to the outer diameter of the springs, and the springs are conveniently separated through the second rubber bumps 16, so that the separation of the springs is facilitated.

Further, the lower surface of sorting box 7 is equipped with photoelectric switch inductor 13, the upper surface that connects workbin 10 also is equipped with photoelectric switch inductor 13 in the position department that the end is located photoelectric switch inductor 13 on corresponding sorting box 7, and photoelectric switch inductor 13 is connected with the PLC controller electricity, is convenient for connect workbin 10 and sorting box 7's feed chute through photoelectric switch inductor 13 and aims at.

Further, a waste mark detector 6 is fixedly connected to a baffle plate 2 of the first belt conveyer 1 through a connecting piece, an electric cylinder 4 is fixedly connected to a position, corresponding to the waste mark detector 6, of the baffle plate 2 on one side, a push plate is fixedly connected to the tail end, facing the baffle plate 2 on the other end, of the electric cylinder 4, a discharge hole 5 is formed in a position, corresponding to the electric cylinder 4, of the baffle plate 2 on the other side, a waste box 3 is arranged at a position, corresponding to the discharge hole 5, of the first belt conveyer 1, the waste detector 6 and the electric cylinder 4 are both electrically connected with a PLC (programmable logic controller), a waste spring generated in a loaded detection process is detected through the waste detector 6, and after the waste detector 6 detects a spring with a waste mark, the first belt conveyer 1 conveys the waste spring to the position of the electric cylinder 4, the electric cylinder 4 pushes the push plate to push the waste springs out of the waste box 3 through the discharge hole, so that the seriously unqualified or waste springs can be removed conveniently.

When in use: the springs with detected loads are transported to the tail end by the first belt conveyer 1, after the springs with waste marks are detected by the waste detector 6, the springs are conveyed to the position of the electric cylinder 4 by the first belt conveyer 1, the electric cylinder 4 pushes the push plate to push the springs out of the waste box 3 through the discharge port, the springs which are not rejected are conveyed to the sorting box 7 one by one, the servo motor 12 drives the rotating disc 8 to rotate, the springs drop in the material receiving box 10 due to the rotation of the rotating disc 8, the material receiving box 10 moves back and forth due to the second belt conveyer 9, and the springs with detected loads and different data drop in the corresponding partition plates 11.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a coil spring load is selected separately and is used high-efficient unloader, includes belt conveyer one, separation box and belt conveyer two, its characterized in that: two sides of an upper belt of the first belt conveying device are fixedly connected with baffle plates, the tail end of the first belt conveying device is fixedly connected with a separation box, the upper end of the separation box is provided with a receiving hopper, the receiving hopper is arranged at the lower end of the belt conveyer, a rotating disc is connected in the sorting box through a rotating shaft, a servo motor is fixedly connected with the front side wall of the sorting box, and the rotating shaft of the servo motor is fixedly connected with the rotating shaft of the rotating disc through a coupler, a circular groove is arranged at the position of the rotating disc in the sorting box, a discharging groove is arranged in the sorting box and is positioned under the rotating disc, the discharging groove is communicated with the circular groove, the lower extreme of belt conveyer one is equipped with belt conveyer two, belt conveyer two's upper surface is equipped with and connects the workbin, it is vertical and equidistant to be equipped with in the workbin to be no less than three baffle.

2. The efficient blanking device for coil spring load sorting according to claim 1, wherein: the rotating disc is evenly provided with an arc-shaped groove along the circumferential direction, proximity switch inductors are arranged in the arc-shaped groove, and the width of the tail end of the feed hopper of the sorting box corresponds to the width of the arc-shaped groove.

3. The efficient blanking device for coil spring load sorting according to claim 1, wherein: the upper surface of the second belt conveying device is provided with first rubber bumps at equal intervals, and the lower surface of the material receiving box is provided with clamp grooves at positions corresponding to the first rubber bumps.

4. The efficient blanking device for coil spring load sorting according to claim 1, wherein: the upper surface of the first belt conveying device is provided with second rubber bumps at equal intervals, and the interval between the second rubber bumps corresponds to the outer diameter of the spring.

5. The efficient blanking device for coil spring load sorting according to claim 1, wherein: the lower surface of separation box is equipped with the photoelectric switch inductor, the upper surface that connects the workbin also is equipped with the photoelectric switch inductor in the position department that the end is located the photoelectric switch inductor on the corresponding separation box.

6. The efficient blanking device for coil spring load sorting according to claim 1, wherein: the utility model discloses a belt conveyer is characterized in that pass through connecting piece fixedly connected with waste product sign detector on the baffle of belt conveyer one, at the position department fixedly connected with electric cylinder who is located corresponding waste product sign detector on the baffle of one side, electric cylinder is being located the terminal fixedly connected with push pedal towards the other end baffle, the discharge gate has been seted up at the position department that is located corresponding electric cylinder to the opposite side baffle, belt conveyer is first to be equipped with the waste product case at the position department that is located corresponding the discharge gate.